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PROGRESSING CAVITY PUMP SYSTEMS

PROGRESSING CAVITY PUMP SYSTEMS


One Company, Unlimited Solutions
Since 1841, National Oilwell Varco™ has been dedicated to ensuring customers receive the highest quality oilfield
products and services. National Oilwell Varco is a worldwide leader in the design, manufacture and sale of equipment
and components used in oil and gas drilling and production operations, the provision of oilfield services, and supply
chain integration services to the upstream oil and gas industry. NOV™ also provides supply chain services through its
network of more than 200 distribution service centers located near major drilling and production activity worldwide.
We continue to build upon our unlimited, customer-focused solutions and are proud to deliver our Artificial Lift Systems
through the NOV Mono division.

NOV Mono
Artificial Lift Systems
Coverage

The NOV Mono division is a true partner and worldwide source for complete Artificial Lift equipment and packaged
solutions. Our Artificial Lift professionals collaborate with you to properly evaluate well conditions and provide
customized artificial lift solutions that will optimize your production.
• Professional Well Evaluation
• Surface and Subsurface Equipment
• Controllers and Production Automation
• All Production Accessories and Expendables

LLOYDMINSTER, CANADA HOUSTON, TEXAS


Progressing Cavity Pump Systems
NOV Mono is a leader in the design, manufacture and supply of
progressing cavity pumps (PC Pumps) and artificial lift solutions
worldwide. With over 75 years of experience, 8 international
sites and global distribution network, we provide a range of PC
Pump solutions that fulfill many oilfield production needs. Our
line of downhole PC Pumps are designed for use in both oil
production and dewatering applications where the economics of
production demand efficiency, reliability and low life-cycle cost
from the production equipment.

Common Applications
• Heavy Crude (aggressive geometry)
• Medium Crude
• Coal Bed Methane (CBM) / Coal Seam Gas (CSG)
• Shale Oil and Water
Features and Benefits
• Lower Capital Cost
The lack of expensive foundations, simple construction and
the compact surface drive units greatly reduce start-up costs.
• Lower Running Cost
Typically, a PC pump has an overall efficiency rating of above
70% which is significantly higher than alternative lift methods
and lowers the cost per barrel of recovered fluid.
• Reliable
The simple construction on the PC Pump consists of only one
moving part. In most cases, a single helix gear “ROTOR” that
rotates eccentrically inside a stationary, elastomeric lined,
double helix gear “STATOR”. This simple assembly handles
gas and solids without blocking and is resistant to abrasive
wear.
• Environmentally Conscious Design
The low, unobtrusive profile of the quiet running surface
drivehead makes the PC pump ideal for environmentally
sensitive areas. Also, state of the art Leak Free Stuffing Boxes
with leak detection help protect the environment from spills.

w w w. n o v. c o m / A r t i f i c i a l L i f t
N O V- M o n o - A L S @ n o v. c o m
PROGRESSING CAVITY PUMP SYSTEMS
Progressing Cavity Pump Specifications
SLIM HOLE HIGH TEMP
PUMP ROTOR STATOR INSERTABLE
^ LOCK †§
Pin Max Min. Tubing Max
PC Pump Series Length Top Connection Tag Bar Connection Length Tubing Sizes Optional Optional
Connection O.D. Size O.D.
m3/Day/100rpm Bbl/Day/100rpm
in (a) in (b) in (c) in in (d) in (e) in (f) in (g) 2⅞” 3½” 4½” 5½”
- m of lift - ft of lift
1-750 006-2500 46 44.6 • • •
1-1200 006-4000 61.7 60.3 • • •
5/8 API 1.25 2 3/8 2 3/8 NUE Pin 2.38 2 3/8 NUE Pin
1-1500 006-5000 79.9 80.3 • • •
1-1950 006-6500 115.5 113.4 • • •
2-1200 010-4000 81.2 80.4 • • •
5/8 API 1.25 2 3/8 2 3/8 NUE Pin 2.38 2 3/8 NUE Pin
2-1500 010-5000 96.2 82.2 • • •
3-600 015-2000 57.5 56.7 • • •
3-1200 015-4000 5/8 API 1.250 95.5 2 3/8 2 3/8 NUE Pin 2.38 2 3/8 NUE Pin 80.4 • • •
3-1800 015-6000 155.4 153.4 • • •
4-750 025-2500 60.5 62.6 •¤ • •
4-1200 025-4000 87.1 88.7 •¤ • •
4-1500 025-5000 108.3 110.7 •¤ • •
3/4 API 1.438 2/38 2 7/8 EUE Box 3.50 2 7/8 EUE Pin
4-1950 025-6500 137.0 138.7 •¤ • •
4-2400 025-8000 158.8 160.7 •¤ • •
4-3000 025-10000 205.8 212.7 •¤ • •
6-700 044-2300 111.9 126.0 • • • •
6-1050 044-3500 161.9 175.0 • • • •
2.2 ACME Box
6-1400 044-4600 3/4 API 1.500 211.9 2 3/8 2.25 1.9 EUE Pin 224.0 • • • •
X 2’ Weld Ext.
6-1750 044-5750 261.9 273.0 • • • •
6-2100 044-6900 311.9 322.0 • • • •
7-750 045-2500 89.9 87.7 •¤ • •
7-1200 045-4000 135.9 136.7 •¤ • •
7-1600 045-5400 168.9 169.7 •¤ • •
7/8 API 1.625 2 3/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin
7-1800 045-6000 214.7 210.3 •¤ • •
7-2400 045-8000 244.4 244.7 •¤ • •
7-3000 045-10000 342.0 331.7 •¤ • •
8-1500 056-5000 113.2 79.0 • •
7/8 API 2.095 2 7/8 3 1/2 EUE Pin 4.18 3 1/2 EUE Pin
8-2250 056-7500 149.2 111.5 • •
9-600 060-2000 82.0 120.2 • • • •
9-1000 060-3300 146.0 1.9 ACME Box 184.2 • • • •
5/8 API 1.250 2 3/8 2.25 1.9 EUE Pin
9-1400 060-4600 216.0 X 4’ Weld Ext. 254.2 • • • •
9-1800 060-6000 287.5 324.2 • • • •
10-750 065-2500 79.0 73.7 • •
10-1200 065-4000 114.5 109.2 • •
10-1500 065-5000 146.0 141.2 • •
10-1800 065-6000 7/8 API 1.904 190.4 2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin 175.7 • •
10-2400 065-8000 213.7 207.2 • •
10-3000 065-10000 281.4 275.2 • •
10-3800 065-12500 372.9 341.2 • •
11-1800 067-6000 7/8 API 2.095 147.8 2 7/8 3 1/2 EUE Box 4.18 3 1/2 EUE Pin 120.2 • •
15-700 090-2300 95.0 86.0 • •
15-1050 090-3400 138.0 129.0 • •
15-1400 090-4600 186.0 172.0 • •
7/8 API 1.922 2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin
15-1800 090-6000 231.0 215.0 • •
15-2100 090-6900 275.0 259.0 • •
15-2800 090-9000 361.0 345.0 • •
16-600 HTL 094-2000 HTL 97.9 101.5 • †
16-1200 HTL 094-4000 HTL 7/8 API 1.910 202.0 2 7/8 2 7/8 EUE Box 4.25 2 7/8 EUE Pin 194.5 • †

PROGRESSING CAVITY PUMP SERIES


16-1800 HTL 094-6000 HTL 294.9 278.5 • †

1 2 3 4 6 7 8 9 10 11 15 17 21 23 24 27 32 33 39 44 47 54 64 70 75 80 96 98 110 111 120 130 150 165


006 010 015 025 044 045 056 060 065 067 090 095 131 144 150 170 200 205 245 275 295 340 400 440 500 505 600 615 685 690 755 820 950 1030

Standard

www.nov.com/ArtificialLift • NOV-Mono-A
SLIM HOLE HIGH TEMP
PUMP ROTOR STATOR INSERTABLE
^ LOCK †§
Pin Max Min. Tubing Max
PC Pump Series Length Top Connection Tag Bar Connection Length Tubing Sizes Optional Optional
Connection O.D. Size O.D.
m3/Day/100rpm Bbl/Day/100rpm
in (a) in (b) in (c) in in (d) in (e) in (f) in (g) 2⅞” 3½” 4½” 5½”
- m of lift - ft of lift
17-750 095-2500 97.9 100.2 • •
17-1200 095-4000 149.0 147.2 • •
17-1500 095-5000 183.0 181.2 • •
17-1800 095-6000 7/8 API 1.910 243.5 2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin 240.2 • •
17-2400 095-8000 272.4 267.2 • •
17-3000 095-10000 359.9 353.7 • •
17-3600 095-12000 431.0 427.2 • •
21-440 131-1450 112.0 126.0 • • •
21-660 131-2150 162.0 175.0 • • •
2.2 ACME Box
21-880 131-2900 7/8 API 1.625 212.0 2 3/8 2.76 1.9 EUE Pin 224.0 • • •
X 2’ Weld Ext.
21-1100 131-3600 262.0 273.0 • • •
21-1320 131-4350 312.0 322.0 • • •
22-660 ML 135-2200 ML 76.6 77.6 •¤ • •
22-1500 ML 135-5000 ML 154.4 147.7 •¤ • •
7/8 API 1.625 2 3/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin
22-2400 ML 135-8000 ML 229.9 217.6 •¤ • •
22-3000 ML 135-10000 ML 299.5 287.7 •¤ • •
23-750 144-2500 107.1 95.7 • •
23-1200 144-4000 138.1 134.2 • •
23-1500 144-5000 188.1 184.2 • •
23-1800 144-6000 1 API 2.030 236.1 2 7/8 3 1/2 EUE Box 4.18 2 7/8 EUE Pin 228.2 • •
23-2400 144-8000 276.9 261.2 • •
23-3000 144-10000 369.2 361.2 • •
23-3800 144-12500 457.2 449.7 • •
24-600 150-2000 114.0 105.0 • •
24-900 150-3000 173.0 158.0 • •
24-1200 150-4000 225.0 211.0 • •
7/8 API 1.790 2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin
24-1500 150-5000 277.0 263.0 • •
24-1800 150-6000 330.0 316.0 • •
24-2100 150-7000 382.0 369.0 • •
27-800 170-2600 107.0 145.8 • •
27-1200 170-4000 147.5 194.5 • •
27-1600 170-5300 198.0 236.3 • •
2 7/8 EUE Box
27-1800 170-6000 1 API 2.229 243.5 2 7/8 3.75 2 7/8 EUE Pin 281.1 • •
X 4’ Weld Ext.
27-2400 170-8000 292.5 326.9 • •
27-3000 170-10000 379.9 425.7 • •
27-3800 170-12500 469.0 509.2 • •
32-600 200-2000 122.5 131.5 • •
32-900 200-3000 177.0 185.0 • • •
32-1200 200-4000 231.0 3 1/2 EUE Box 239.0 • •
1 API 2.272 2 7/8 4.51 3 1/2 EUE Pin
32-1500 200-5000 284.5 X 2’ Weld Ext.* 292.5 • •
32-1800 200-6000 338.0 346.5 • • •
32-2100 200-7000 392.0 400.0 • •
33-750 205-2500 183.0 181.2 • •
33-1200 205-4000 270.4 260.6 • •
33-1500 205-5000 7/8 API 1.893 360.0 2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin 352.7 • •
33-1900 205-6500 445.0 436.7 • •
33-2400 205-8000 536.9 529.2 • •
39-750 245-2500 187.0 173.0 • •
39-1125 245-3750 273.0 259.0 • •
7/8 API 1.804 2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin
39-1500 245-5000 360.0 345.0 • •
39-1875 245-6250 446.0 431.0 • •

111 120 130 150 165 200 206 334 m3/day 22 40 125 16 32 45 47 54 74 96 120 155 82 112 218
690 755 820 950 1030 1260 1300 2100 bpd 135 250 785 094 200 280 295 340 495 600 755 975 520 700 1370

Multi-Lobe High-Temp Lock Metal-to-Metal

alLift • NOV-Mono-ALS@nov.com w w w. n o v. c o m / A r t i f i c i a l L i f t
N O V- M o n o - A L S @ n o v. c o m
PROGRESSING CAVITY PUMP SYSTEMS
SLIM HOLE HIGH TEMP
PUMP ROTOR STATOR INSERTABLE
^ LOCK †§
Pin Max Min. Tubing Max
PC Pump Series Length Top Connection Tag Bar Connection Length Tubing Sizes Optional Optional
Connection O.D. Size O.D.
m /Day/100rpm
3
Bbl/Day/100rpm
in (a) in (b) in (c) in in (d) in (e) in (f) in (g) 2⅞” 3½” 4½” 5½”
- m of lift - ft of lift
40-750 ML 250-2500 ML 155.6 147.7 •¤ • •
40-1200 ML 250-4000 ML 7/8 API 1.625 225.6 2 7/8 2 7/8 EUE Box 3.50 2 7/8 EUE Pin 217.2 •¤ • •
40-1500 ML 250-5000 ML 299.8 287.7 •¤ • •
44-1000 275-3300 200.0 243.2 • •
44-1500 275-5000 294.0 334.7 • •
2 7/8 EUE Box
44-2000 275-6700 1 API 2.245 391.8 2 7/8 3.75 2 7/8 EUE Pin 431.2 • •
X 4’ Weld Ext.
44-2400 275-8000 480.4 520.7 • •
44-3000 275-10000 575.1 619.2 • •
45-400 HTL 280-1300 HTL 105.8 101.2 • †
45-800 HTL 280-2650 HTL 200.0 194.0 • †
1 API 2.245 2 7/8 3 1/2 EUE Box* 4.50 3 1/2 EUE Pin
45-1200 HTL 280-4000 HTL 292.8 286.7 • †
45-1600 HTL 280-5400 HTL 391.8 379.5 • †
47-750 295-2500 166.0 175.5 • • •
47-1125 295-3750 241.0 251.0 • •
3 1/2 EUE Box
47-1500 295-5000 1 API 2.200 317.0 2 7/8 4.51 3 1/2 EUE Pin 327.0 • • •
X 2’ Weld Ext.*
47-1875 295-6250 393.0 402.5 • •
47-2250 295-7500 469.0 478.5 • • •
54-600 340-2000 177.0 185.0 • • •
54-900 340-3000 257.0 266.0 • •
3 1/2 EUE Box
54-1200 340-4000 1 API 2.297 338.0 2 7/8 4.51 3 1/2 EUE Pin 346.5 • • •
X 2’ Weld Ext.*
54-1500 340-5000 418.0 427.0 • •
54-1800 340-6000 499.0 508.0 • • •
64-600 400-2000 190.1 177.0 •
64-900 400-3000 277.0 263.3 •
64-1200 400-4000 1 API 2.243 370.9 2 7/8 3 1/2 EUE Box* 4.50 3 1/2 EUE Pin 354.0 •
64-1500 400-5000 454.1 440.4 •
64-1800 400-6000 546.1 531.0 •
70-900 440-3000 190.0 205.0 •
3 1/2 EUE Box
70-1350 440-4450 1 1/8 API 2.620 283.0 3 1/2 4.54 3 1/2 EUE Pin 293.5 •
X 2’ Weld Ext.*
70-1800 440-6000 371.0 382.0 •
74-200 HTL 495-660 HTL 100.0 99.0 • †
74-800 HTL 495-2650 HTL 373.5 370.5 • †
1 API 2.219 3 1/2 3 1/2 EUE Box* 4.50 3 1/2 EUE Pin
74-1000 HTL 495-3300 HTL 462.8 461.0 • †
74-1200 HTL 495-4000 HTL 552.8 551.5 • †
75-500 500-1700 194.5 232.7 •
75-750 500-2500 283.0 320.2 •
2 7/8 EUE Box
75-1000 500-3300 1 API 2.219 373.5 2 7/8 3.75 2 7/8 EUE Pin 410.2 •
X 4’ Weld Ext.
75-1250 500-4200 462.8 497.2 •
75-1500 500-5000 552.8 587.7 •
80-800 505-2650 190.0 205.0 •
80-1000 505-3200 234.0 249.0 •
3 1/2 EUE Box
80-1200 505-4000 1 1/8 API 2.578 283.0 3 1/2 4.54 3 1/2 EUE Pin 293.5 •
X 2’ Weld Ext.*
80-1600 505-5300 371.0 382.0 •
80-1800 505-6000 411.0 426.0 •
96-520 600-1750 190.0 201.0 • • •
96-800 600-2650 283.0 289.5 • •
3 1/2 EUE Box
96-1040 600-3500 1 API 2.286 372.0 2 7/8 4.51 3 1/2 EUE Pin 378.0 • • •
X 2’ Weld Ext.*
96-1300 600-4300 455.0 466.5 • •
96-1560 600-5250 544.0 555.0 • • •
98-790 615-2600 192.1 175.0
98-1200 615-4000 283.0 262.5
2 3/8 Pac 2.899 4 1/2 4 1/2 EUE Box** 5.52 4 1/2 EUE Pin
98-1580 615-5270 374.0 350.0
98-1800 615-6000 464.9 394.0
110-400 685-1300 200.0 243.2 • •
110-800 685-2650 392.1 2 7/8 EUE Box 431.2 • •
1 API 2.254 2 7/8 3.75 2 7/8 EUE Pin
110-1000 685-3200 481.3 X 4’ Weld Ext. 521.2 • •
110-1200 685-4000 578.0 619.2 • •
111-800 690-2650 192.1 175.0
111-1200 690-4000 283.0 262.5
2 3/8 Pac 2.966 4 4 1/2 EUE Box** 5.52 4 1/2 EUE Pin
111-1600 690-5300 374.0 350.0
111-1800 690-6000 464.9 394.0
120-400 755-1350 190.0 201.0 • • •
120-600 755-2000 283.0 289.5 • •
3 1/2 EUE Box
120-800 755-2650 1 API 2.274 372.0 2 7/8 4.51 3 1/2 EUE Pin 378.0 • • •
X 2’ Weld Ext.*
120-1000 755-3300 455.0 466.5 • •
120-1200 755-4000 544.0 555.0 • • •
SLIM HOLE HIGH TEMP
PUMP ROTOR STATOR INSERTABLE
^ LOCK †§
Pin Max Min. Tubing Max
PC Pump Series Length Top Connection Tag Bar Connection Length Tubing Sizes Optional Optional
Connection O.D. Size O.D.
m /Day/100rpm
3
Bbl/Day/100rpm
in (a) in (b) in (c) in in (d) in (e) in (f) in (g) 2⅞” 3½” 4½” 5½”
- m of lift - ft of lift
125-700 ML 785-2400 ML 196.8 243.2 • •
2 7/8 EUE Box
125-1200 ML 785-4000 ML 1 API 2.230 292.3 2 7/8 3.75 2 7/8 EUE Pin 337.2 • •
X 4’ Weld Ext.
125-1500 ML 785-5000 ML 386.1 431.2 • •
130-650 820-2150 200.0 175.0
130-1300 820-4300 375.0 350.0
2 3/8 Pac 2.913 4 4 1/2 EUE Box** 5.52 4 1/2 EUE Pin
130-1625 820-5380 463.0 438.0
130-1950 820-6450 550.0 525.0
150-360 950-1200 200.0 198.7 •
150-720 950-2400 388.1 384.7 •
1 API 2.405 3 1/2 3 1/2 EUE Box* 4.50 3 1/2 EUE Pin
150-900 950-3000 488.0 484.2 •
150-1100 950-3600 586.9 581.7 •
155-150 HTL 975-500 HTL 104.1 103.5 • †
155-450 HTL 975-1500 HTL 294.6 293.5 • †
155-600 HTL 975-2000 HTL 1 API 2.405 388.1 3 1/2 3 1/2 EUE Box* 4.50 3 1/2 EUE Pin 388.5 • †
155-750 HTL 975-2500 HTL 488.0 483.5 • †
155-900 HTL 975-3000 HTL 586.9 578.5 • †
165-900 1030-3000 223.5 200.5
165-1350 1030-4500 2 7/8 Pac 3.983 323.5 5 1/2 6 5/8 BTC Pin 7.38 6 5/8 BTC Pin 300.5
165-1800 1030-6000 424.0 401.0
200-900 1260-3000 223.5 200.5
200-1350 1260-4500 2 7/8 Pac 4.330 323.5 5 1/2 7 LTC Pin 7.65 6 5/8 BTC Pin 300.5
200-1800 1260-6000 424.0 401.0
206-600 1300-2000 199.8 244.5
206-900 1300-3000 291.6 4 1/2 EUE Pin 336.5
2 8 UN 2A 3.748 4 1/2 6.63 6 5/8 LTC Pin
206-1200 1300-4000 383.6 X 5’ Weld Ext. 429.0
206-1500 1300-5000 474.9 521.0
334-640 2100-2100 213.3 269.1
4 1/2 EUE Pin
334-1280 2100-4260 2 1/4 SA 2G 4.050 412.0 5 1/2 7.39 6 5/8 LTC Pin 467.1
X 5’ Weld Ext.
334-1500 2100-5000 500.0 554.9
82-1200 MTM 520-4000 MTM 1 API 3.185 238.9 4 1/2 5 LTC pin 5.56 4 1/2 EUE Pin 221.0
112-1200 MTM 700-4000 MTM 1 API 3.581 238.9 4 1/2 5 1/2 LTC Pin 6.00 4 1/2 EUE Pin 221.0
218-700 MTM 1370-2200 MTM 1 1/8 API 3.580 239.8 4 1/2 5 1/2 LTC Pin 6.00 4 1/2 EUE Pin 221.0

¤ Insert Model Available. Stator maximum OD becomes 2.75" Top Stator Connection becomes 2 3/8" NUE Box and Tag Bar Connection becomes 2 3/8" NUE Pin
^ Slim Hole Model Available. Stator Maximum OD becomes 3.82", Top Stator Connection becomes 2 7/8" EUE Box and Tag Bar connection becomes 2 7/8" EUE Pin. Length increases by 6"
or by 28" with a weld on Tag Bar.
§ High Temperature Lock and Slim Hole Options cannot be combined in the same stator.
† Only available as High Temperature Lock stators.
HTL High Temperature Lock. These pumps are equipped with a mechanically locked metal cage inside the stator for high temperature resistance.
ML Multilobe. These pumps contain 2:3 rotor/stator geometry.
MTM Metal-To-Metal. These pumps have an all metal stator and contain no elastomer.
* Available with optional 4 1/2” LTC Pin in place of 3 1/2 EUE Box
** Available with optional 5 1/2” LTC Pin in place of 4 1/2 EUE Box

a
b
c

d g

w w w. n o v. c o m / A r t i f i c i a l L i f t
N O V- M o n o - A L S @ n o v. c o m
PROGRESSING CAVITY PUMP SYSTEMS
Performance by Design
The National Oilwell Varco downhole pump is designed for use with all Progressing Cavity Pump Driveheads to make a
combined system, which offers a low operating cost.
Rotors are available in alloy steel (4140) with hard chrome plating, which provides resistance to abrasion and wear.
Through the use of up-to-date manufacturing technology and modern production techniques, accurate machining and
plating of the rotor profile is maintained ensuring that the design performance is always achieved.

Elastomer Options
A range of stator elastomers is available allowing the pump to be selected for many downhole fluid conditions.
• (OA) Medium Nitrile - This compound is a medium acrylonitrile rubber with good oil and solvent resistance. OA has
good physical properties having above average tensile and tear strength characteristics. It also has good resistance
to heat, ozone attack and very high resistance to gas permeation. Typically used in abrasive and high water cut
applications with low aromatic content. Maximum temperature - 200°F (95°C)
• (OB) High Nitrile - This compound is a high acrylonitrile rubber. The higher acrylonitrile content improves the oil and
solvent resistance of the compound making it suitable for handling crude oils with medium to high aromatic content.
OB has high tensile and tear strength characteristics. It also has good resistance to heat, ozone attack and explosive
decompression. Maximum temperature - 212°F (100°C)
• (OD) “Soft” Medium Nitrile - This compound is a medium acrylonitrile rubber with good oil and solvent resistance. OD
has excellent mechanical properties and offers the highest level of abrasion resistance. OD has a lower durometer
than OA and is typically used in highly abrasive applications with low aromatic content.
Maximum temperature - 195°F (90°C)
• (OH) Hydrogenated Nitrile - This compound is a high acrylonitrile rubber. The properties of this compound are very
similar to those of the OB elastomer with improved resistance to hydrogen sulphide (H2S) and the ability to operate at
higher temperatures. The temperature resistance is further increased when combined with a High-Temperature-Lock
(HTL) stator. Maximum temperature - 275°F (135°C), Maximum temperature with HTL - 300°F (150°C)
Elastomer Properties

Hardness
5

Gas Permeability Resistance 4 Tensile Strength

OA Elastomer
H2S Resistance 1 Abrasion Resistance
OD Elastomer
0

OB Elastomer

OH Elastomer

Ozone Resistance Tear Strength

Oil Resistance Heat Resistance


PROGRESSING CAVITY PUMP SYSTEMS

High Temperature Downhole Pumps


Enhanced Oil Recovery (EOR) methods including Steam Assisted Gravity Drainage (SAGD), Cyclic Steam Stimulation
(CSS), and electric heating have given new life to wells that were difficult to produce because of their highly viscous
well fluids. This new life also introduced many challenges for the tradition artificial products because of the down-hole
temperatures associated with these EOR methods. This challenge has been address by NOV Mono with the introduction
of the patented High Temperature Lock (HTL) and the Metal-to-Metal pumps.

High Temperature Lock (HTL) Pumps


Mechanically secured stator elastomers that do not rely on the bonding agent between the elastomer
and the stator tube for greater temperature and chemical resistance

Features & Benefits


• Capable of handling downhole temperatures to 150°C (300°F) when combined
with the OH elastomer
• The stator elastomer is mechanically secured to the stator tube
• This patented design does not rely on the bonding agent between the
elastomer and the stator tube
• Compatible with steam injection – in many cases, the stator does not have to
be removed from the well
HTL Pump Models Available
Metric (m3/day per 100rpm - Lift in m) Imperial (bpd per 100 rpm - Lift in ft)
16-600, 1200, 1800 HTL 32-900, 1800 HTL 45-800, 1200, 1600 HTL 094-2000, 4000, 200-3000, 6000 HTL 280-2605, 4000,
6000 HTL 5400 HTL
47-750, 1500, 2250 HTL 54-600, 1200, 1800 HTL 74-800, 1000, 1200 HTL 295-2500, 5000, 340-2000, 4000, 495-2650, 3300,
7500 HTL 6000 HTL 4000 HTL
96-520, 1040, 1560 HTL 120-400, 800, 1200 HTL 155-450, 600, 750, 600-1750, 3500, 755-1350, 2650, 975-1500, 2000,
900 HTL 5250 HTL 4000 HTL 2500, 3000 HTL

Metal-to-Metal (MTM) Pumps


Metal-to-metal pumps do not use elastomers, eliminating all limitations resulting from an elastomeric stator
element and raising the maximum downhole temperature limit to an unprecedented level

Features and Benefits


• Capable of handling downhole temperatures to 350°C (660°F)
• Features metal-to-metal rotor/stator technology
• Closely controlled tolerances between the metal-to-metal rotor/stator clearance
for superior performance and allows for rotor change outs in the field which
significantly reduces workover time and costs.
• Produces low levels of vibration that are comparable to conventional downhole
PCPs
MTM Pump Models Available
Metric (m3/day per 100rpm - Lift in m) Imperial (bpd per 100rpm - Lift in ft)
82-1200 MTM 520-4000 MTM
112-1200 MTM 700-4000 MTM
218-700 MTM 1370-2200 MTM

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Insertable PC Pump
NOV Mono has an innovative, new insertable progressing cavity pump design that allows the customer to insert a PC
pump inside the production tubing and pressure test the tubing string with one easy to use tool.

Features and Benefits


• There is no need for a service rig to pull the production tubing to change a downhole pump
• Pump changes can be done with a flush-by equipped for rod handling
• The unit minimizes the need to remove production tubing, reducing the cost of downhole gauge installations
• Allows for pressure testing the production tubing as well as the primary seal, while inserting the stator
• Has the ability to use any progressing cavity pump without performing any modifications
• Can pull the rotor out of the well bore without unseating the
Insert Tool
primary seal
Seating Mandrel
• Insertable systems are available for 2 7/8”, 3 1/2”, 4 1/2” & 5 w/ Primary Seal
1/2” production tubing
Insertable Pump Models Available
Tubing Metric (m3/day per 100rpm)

2 7/8" 6, 9
Standard API Pump
3 1/2" 1 INS, 2 INS, 3, INS, 4 INS, 7, INS, 21, 22 INS & 44 INS Seating Nipple
4 1/2" 4, 7, 8, 10, 11, 15, 17, 22, 23, 24, 27, 33, 39, 40, 44, 110, 125 2 7/8”, 3 1/2”, 4 1/2” or 5 1/2”
Stator

5 1/2" 16 HTL, 32, 45 HTL, 47, 54, 64, 70, 74 HTL, 75, 80, 96, 120, 150, 155 HTL

Rotor
Tubing Imperial (bpd per 100 rpm)

2 7/8" 004, 060


Insert Tool
3 1/2" 006 INS, 010 INS, 015 INS, 025 INS, 045 INS, 131, 135 INS, 250 INS

4 1/2" 025, 045, 056, 065, 067, 090, 095, 135, 144, 150, 170, 205, 245, 250, 260, 275,
685, 785
Torque Anchor
5 1/2" 094 HTL, 200, 280 HTL, 295, 340, 400, 440, 495 HTL, 500, 505, 600, 755, 950,
955 HTL
Operating Position Insert Position

NO-GO™ Tag Progressing Cavity Pumps


The NO-GO Tag system is an advanced generation tool for rotor placement in progressing cavity pumps. It provides all the
functionality of a traditional bottom tag bar system with the following advantages.

Features and Benefits


• Tags within the stator, leaving the intake free of obstruction, allowing rotor to agitate solids
• Coilable through the pump by only pulling up polish rod and protects stator elastomer by guiding coil
• Unique integrated design eliminates flow losses and extra connections
• Tags using a conventional rod box or rotor head
• Ability to land pump lower in well
• Eliminates costly mechanical tools below the pump while maintaining circulation clean-out
capabilities
• Best suited for heavy oil and CBM wells producing solids, with minimal cellar, and/ or a history of
intake plugging
• NO-GO Tag available in the following models:
• Metric - 1, 2, 3, 4, 7, 8, 10, 11, 15, 17, 23, 24, 27, 32, 33, 39, 44, 47, 54, 64,
70, 80
• Imperial - 006, 010, 015, 025, 045, 056, 065, 067, 090, 095, 144, 150, 170,
200, 205, 245, 275, 295, 340, 400, 440, 505
Bottom or Top View NO-GO Tag Insert
Electric Driveheads
NOV Mono provides a complete line of Electric Driveheads for all your production
needs.

Features and Benefits


• Robust frame
• Detachable stuffing box
• Operator-friendly guards and motor adjustments M-30 Electric Drivehead
• Easy-to-adjust door for simple belt tightening
• Accessible fill/drain spouts for easy oil changes
• Bearing box is designed with a three-bearing system (Models M-100, M-150,
M-300, and M-60)
• Hollow shaft bearing box (Model M-30)
• Hydrodynamic brake (Models M-100, M-150, M-300, and M-60)
• Hydraulically actuated caliper disc braking system (Model M-30)
• Brake reservoir for heat dissipation (Models M-100, M-150, M-300, and M-60
• Service and technical support M-60 Electric Drivehead

Technical Specifications
Model M-30 M-60 M-100 M-150 M-300

Drive Type Direct Direct Direct Direct Direct

Shaft Type Hollow Hollow Hollow Hollow Hollow

Drive Style Bearing Box Bearing Bearing Box Bearing Box Bearing Box

Input Style Vertical Vertical Vertical Vertical Vertical

Drive Ratio 1:1 1:1 1:1 1:1 1:1

Backspin Control Caliper Disc Hydrodynamic Hydrodynamic Hydrodynamic Hydrodynamic M-100 Electric Drivehead
Ratings

Max. Output Torque 600 ft-lbs (813 Nm) 1575 ft-lbs (2135 Nm) 2000 ft-lbs (2712 Nm) 2500 ft-lbs (3390 Nm) 3500 ft-lbs (4745 Nm)

Thrust Bearing 96,300 ISO lbf 128,000 ISO lbf 195,000 ISO lbf 227,000 ISO lbf 310,000 ISO lbf

Thrust Bearing¹ 25,000 Ca90 lbf 33,000 Ca90 lbf 50,500 Ca90 lbf 59,000 Ca90 lbf 80,400 Ca90 lbf

Maximum Speed 500 rpm 600 rpm 600 rpm 600 rpm 600 rpm

Horsepower Rating² 10 - 30 10 - 60 20 - 100 80 - 150 120 - 300

Frame Type Single Single Motor Single Motor Dual Motor Dual Motor
1¼” or 1½” 1¼” or 2”
Polish Rod Size 1¼” (32 mm) 1¼” (32 mm) 1½” (38 mm)
(32mm or 38 mm) (38 mm or 51mm)
Max. Operating Temp. 180°F / 80°C 212°F / 100°C 212°F / 100°C 212°F / 100°C 212°F / 100°C

Dimensions M-150 Electric Drivehead


Height with Retro. Stuffing Box 34” (864mm) 44” (1118mm) 50” (1270mm) 55” (1397mm) 64” (1626mm)

Width 30” (762mm) 35” (889mm) 35” (889mm) 41” (1041mm) 42” (1067mm)

Input Shaft Size 2½” (64 mm) 3¼” (83 mm) 3¼” (83 mm) 3¼” (83 mm) 4¼” (108mm)

Weight 600 lbs (272kg) 1350 lbs (612kg) 1350 lbs (612kg) 1700 lbs (771kg) 2100 lbs (953kg)

¹ Ca90 load rating is for 90 million revolutions. Reducing load one half increases life 10 times. Reducing rpm by one half doubles hours of life.
² Maximum HP rating based on frame size only. Care must be taken in selecting motor and sheave combinations to ensure input rod torque is not exceeded.

M-300 Electric Drivehead

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Permanent Magnet Motor Driveheads
The PMM series of direct drives offer the highest level of energy efficiency. The M-75
PMM is designed for medium to high horsepower applications, while the M-105
PMM is designed for high horsepower applications. The dedication to safety by NOV
Mono is front and center in the PMM with an integrated failsafe resistive brake, a
single rotating external part, and no overhung motor mass for a safe install. The
PMM drive is a friend to the environment as it requires less energy to operate and is
extremely quiet.

Features and Benefits of the PMM Driveheads


• Safety provided by:
• Integrated failsafe electronic resistive brake
• Elimination of rotating parts, such as belts and sheaves
• Perfectly balance lifting with no overhung motor mass
M-75 PMM Drivehead
• Highly efficient motor that reduces electrical energy consumption and greenhouse
gas emissions
• Delivers exceptionally high starting torque and rated torque efficiently over entire
operating RPM
• Quiet operation – 68 dB at 10 feet (3 m)
• Provides a fully optimized system when paired with the Guardian II VFD

Technical Specifications
Model M-75 PMM M-105 PMM

Drive Type Direct Direct

Shaft Type Hollow Hollow

Drive Style Bearing Bearing

Input Style Vertical Vertical

Drive Ratio 1:1 1:1

Backspin Control Integrated resistive braking through VFD Integrated resistive braking through VFD

Ratings
M-105 PMM Drivehead
Max. Output Torque 750 ft-lbs (1017 Nm) 1,000 ft-lbs (1355 Nm)

Speed Range 30 - 450 rpm 30 - 450 rpm

Thrust Bearing 165,000 ISO lbf (Optional 297,000 ISO lbf) 165,000 ISO lbf (Optional 297,000 ISO lbf)

Thrust Bearing¹ 43,000 Ca90 lbf (Optional 77,000 Ca90 lbf) 43,000 Ca90 lbf (Optional 77,000 Ca90 lbf)

Polish Rod Size 1 1/4" (32 mm) or 1 1/2" (48 mm) 1 1/4" (32 mm) or 1 1/2" (48 mm)

Max. Operating Temp.* 112°F/50°C 112°F/50°C

Dimensions

Height with Integral Stuffing Box 53.2” (1350 mm) 56.2” (1427 mm)

Height with Retro. Stuffing Box 69.7” (1770 mm) 72.7” (1847 mm)

Diameter 30" (760 mm) 30" (760 mm)

Width 37” (940 mm) 37” (940 mm)

Weight (No Stuffing Box) 1430 lbs (650 kg) 1550 lbs (705 kg)

1
Ca90 load rating is for 90 million revolutions. Reducing load one half increases life 10 times. Reducing rpm by one half doubles hours of life.
* Efficiency and RPM/Torque are typically derated at higher temperatures.
Hydraulic Driveheads
M-85H
Each model of the NOV Mono M-85H hydraulic drivehead is a beltless top drive
using gears to transfer torque to the polished rod. The precision ground gears
reduce noise levels by up to five times in comparison to conventional belt drives,
making the M-85H drivehead an ideal solution for use in populated areas. Each
M-85H drive utilizes a radial piston motor designed to reduce internal friction
and run efficiently. These driveheads are fitted with a hydraulically activated
stuffing box that can withstand any progressing cavity pumping application.

Features and Benefits of the M-85H Hydraulic Drivehead


• Enclosed gear housing eliminates need for belts, thus reducing field
maintenance
M-85H Hydraulic Drivehead
• Case hardened and precision ground gears drastically reduce noise levels.
• Gear drive utilizes a radial piston motor connected to the input gear, and is
available in various displacements
• Pressurized stuffing box prevents fluid from entering the seal chamber
extending the life of the seals
• Built in polished rod vise allows stuffing box seal change without removal of
drivehead or flush-by rig
M-90H
NOV Mono’s M-90H hydraulic drivehead utilizes a bent axis motor that is coupled
to a hollow shaft bearing box by a belt and pulley system, which transfers torque
to the polished rod. Backspin is controlled through the hydraulic system. The
motors are available in a variety of displacements to accommodate a wide variety
of speeds and torques.

Features and Benefits of the M-90H Hydraulic Drivehead


• Motor is available in various displacements
• Standard synchronous belt and sheave system
• Fully enclosed hinged belt guard M-90H Hydraulic Drivehead

Technical Specifications
Model M-85H M-90H Model M-85H M-90H

Drive Ratio 2:1 gear Variable via belts and sheaves Torque Control Adjustable pressure Adjustable pressure
compensator on pump. compensator on pump.
Max. System Pressure 3500 psi (24,132 kPa) 3600 psi (245 kPa)
Variable Speed Control Adjustment knob on the pump. Adjustment knob on the pump.
Max. System Temperature¹ 176 °F/80 °C 175 °F/ 80 °C
Height Integral 31" (787 mm) 31" (787 mm)
Polish Rod Size 1¼" (32 mm) 1¼" (32 mm)
Height Retrofit N/A 47" (1194 mm)
Wellhead Connection 38”-3000 psi-R31 Flange 2d” EUE Pin
38""”-3000 psi-R31 Flange Width 24" (610 mm) 29" (737 mm)
4z”-3000 psi-R37 Flange
58”-2000 psi-R41 Flange Weight Integral 240 lbs (109 kg) 400 lbs (181 kg)

Thrust Bearing² Ca90-33,500 lbs / Ca90-25,000 lbs / Weight Retrofit N/A 450 lbs (204 kg)
ISO-129,000 lbs ISO-96,300 lbs

Backspin Control Check valve on pressure side of Check valve on pressure side of Bearing Box Grease 1 tube (Chevron Ulti-Plex Chevron Delo Grease EP NLGi2
the motor. the motor. Synthetic Grease)

¹ Maximum operating temperature may be limited by hydraulic oil. ² Ca90 load rating is for 90 million revolutions at 500 rpm. Reducing load by 50% increases life 10 times. Reducing speed by 50% doubles hours of life.

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PROGRESSING CAVITY PUMP SYSTEMS
Leak Free Stuffing Box
The NOV Mono Leak Free (LF) stuffing box is a pre-built assembly that provides leak free
operation to protect the environment as well as a simple seal wear monitoring system to aid
with maintenance scheduling.
Features and Benefits
• Designed with a sealed two bearing system and a double mechanical seal cartridge
for easy replacement
• Can be mounted directly on drivehead with or without a booth
• Easy fitting of the cartridge arrangement with no setting requirement normally
associated with conventional mechanical seals
• All sealing faces are made from solid material for increased pressure and thermal stability
• Equipped with a leakage detection unit which provides a visible indication to any breach of the primary seal
and also ensures barrier fluid lubrication of the seal faces for maximum durability
• Gas exclusion system reduces the chances of gas reaching the seal faces

Hydrodynamic Brake
The Hydrodynamic Brake consists of a stationary half (stator) and
a rotary half (rotor). The stator is bolted into the housing and the
rotor is coupled to the shaft. During normal operation the rotor spins
freely. When the unit goes into backspin, the rotor begins to rotate Brake Stator
in the counter clockwise direction. The working fluid is then forced
to the outside of the rotor and creates a circular flow path inside the
brake cavity. As the energized fluid from the rotor comes into contact Brake Rotor
with the stationary fins of the stator, the energy is transferred to the
stator and then back to the working fluid as heat. A small amount of
working fluid is continually removed from the system and replaced
with new fluid. The working fluid contained in the drivehead reservoir
is used as the braking medium, which allows the energy stored in the
fluid column and rod string to safely dissipate without the drivehead
reaching excessive backspin speeds.

Features and Benefits


• Non-friction brake eliminates wear on brake components
• Brake capable of 2000 ft-lbs resisting torque at 250 hp
• Reliable and repeatable braking
• Backspin energy is absorbed by the working fluid
• Heat generated by braking is dissipated by the fluid reservoir
• Consistent braking with minimal maintenance throughout the
drivehead’s life
Hydrodynamic Brake Curves
VFD Controller
NOV Mono offers a complete line of innovative products and supportive services
to monitor, communicate and control progressing cavity pump (PCP) artificial lift
systems accurately and cost-effectively.
Guardian II has been built by utilizing the vast pumping and control experience of field
operators and production engineers. NOV Mono’s suite of hardware and software
services allow quick assessment of well conditions and pump performance.
Our automation systems provide safe operating conditions with lower downtime
while optimizing well production. Pump optimization is implemented in the Guardian
II system to maximize the production available while still maximizing pump life.
Performance and production information are stored in a local (on-site) data repository
which can easily be displayed on a local color touch screen or in a simple browser-
based user interface.
When automated action is taken, detailed information is captured and retained for
an extensive period of time. This can be used as an analysis aid to determine if the
action was correct or if any operational parameters need to be adjusted.
All control and monitoring is available through PC, Smart Phone (iPhone and Android),
and tablet technology.
NOV Mono provides a variety of downhole and surface sensor systems that easily integrate with the Guardian II system.
Customer provided SCADA systems can be integrated by using built-in input terminals that can interface with virtually any
system currently available.
Features and Benefits
• Energy meter reports KWh consumption
• Versatile application and outstanding performance in
• ON/OFF timer control
the hardest conditions
• Remote pump monitoring and control capabilities
• Simple installation and startup
• Interactive communication between the operator and
• User friendly interface
the well
• Flowline and casing pressure inputs
• Real time well diagnostic and control functionality
• Maximizes energy efficiency
• Options available to operate Permanent Magnet
• Support for extreme climate conditions Motor (PMM) Top Dires
• Belt slippage prevention and detection
• Detailed fault history with real date timestamp

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Downhole Solutions

Drilling Solutions

Engineering and Project Management Solutions

Corporate Sales Industrial Solutions


Headquarters 8708 West Little York Road
7909 Parkwood Circle Drive Suite 100
Houston, Texas 77036 Houston, Texas 77040
United States United States
Phone: 713 375 3700 Phone: 281 854 0300
Fax: 713 346 7687 Fax: 281 854 0301

Lifting and Handling Solutions

Production Solutions

Supply Chain Solutions

Tubular and Corrosion Control Solutions

National Oilwell Varco has produced this brochure for general information only, and it is not
intended for design purposes. Although every effort has been made to maintain the accuracy and
reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any
loss, damage or injury resulting from the use of information and data herein. All applications for the Well Service and Completion Solutions
material described are at the user’s risk and are the user’s responsibility.

One Company . . . Unlimited Solutions


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© 2014 National Oilwell Varco


All Rights Reserved
D392004432-MKT-001 Rev. 05

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