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Introduction to Clothing Comfort
8
Introduction
n Perspiration from human body
transmits through the clothing
to the atmosphere in two forms,
q Liquid (sensible)
q Vapour (insensible)
10
Sweat Rate
üThe volume of water lost in sweat daily is highly
variable, ranging from 100 to 8,000 mL/day.
11
Factors Affecting the Moisture
Transmission
n Factors affecting the moisture transmission
through textiles are
q Moisture content of the fabric
q Perspiration rate
12
Principles of Transmission through
Clothing
n In normal activity level, the metabolic heat
produced by the body is transferred to the
atmosphere by
q Conduction, Convection and Radiation; and
q Vapour form of perspiration
13
Metabolic rate and environmental temperature in a fasting dressed human at rest.
The wet and the dry heat loss, as well as the metabolic heat and the basal
metabolic rate (BMR) is measured in Watts. 14
Comfort and Discomfort Sensations
Moisture Accumulation
in microclimate and
Perspiration in Liquid &
Fabric Layer
Vapour Form
Sense of coldness
Sense of dampness
17
Clothing results in a bad microclimate (Coldness)
18
Clothing results in a good microclimate
100 % special shaped Polyester
19
Moisture Transmission
20
Liquid Water Transfer: Wicking and
Water Absorption
n Liquid water transmission through clothing
primarily depends on fibre properties
q Fibre–Water molecular attraction
Which is decided by the Surface tension
n Capillary pore distribution – Structure of
Yarns and fabrics
22
Liquid Water Transfer through Textiles: Wetting
q It involves in fluid spreading, where fibre-air interface is replaced
with fibre-liquid interface
Young’s Equation
γSL ↓ ~ θ ↓
n Wicking
q Liquid wets the fibre
q It reaches the interspaces of the fibre
q Produces capillary pressure
q By this pressure, the liquid is dragged along the capillary
due to the curvature of the meniscus in the narrow confines
of the pores
q The magnitude of the pressure (P) is given by Laplace
equation,
P = g LV cos q´ y θ ↓ ~ cosθ ↑ ~ P ↑
So,
P = g LV cos q´ y
n Where,
q L is the distance travelled in horizontal capillary in time t,
and
q η is the viscosity of the liquid.
30
Studies on Wicking of Liquid in
Textile Material
31
Studies on Wicking of Liquid in Textile Material
32
Effect of viscose proportion on vertical wicking of fabric (At 1 min)
34
Studies on Wicking of Liquid in Textile Material
Number of filament - 32, dpf – 4.72 Number of filament - 200, dpf – 0.85
36
Studies on Wicking of Liquid in Textile Material
37
Studies on Wicking of Liquid in Textile Material
Fabric Parameters
Cross- Fibre Warp Weft Fabric Fabric
Sample Ends Picks Fabric
sectional fineness count count wt Thickness
Name /dm /dm cover
shape (dtex) (Tex) (Tex) (g/m2) (mm)
Trilobal Trilobal 5.24 36.92 16.84 358 174 0.8317 184.03 1.01
Triangula Triangul
5.24 36.92 16.84 365 181 0.8451 188.47 1.04
r ar
Circular Circular 5.24 36.92 17.11 360 178 0.8361 193.83 1.05
Microden
Irregular 0.93 36.92 18.62 370 186 0.8571 207.33 1.05
ier
38
Studies on Wicking of Liquid in Textile Material
30
12
24
Water uptake (g)
12 Microdenier 6
Normal-circular
6
Microdenier
3
0
0 1 2 3 4 5 6 Normal-circular
0
Time (min) 0 2 4 6 8 10 12
Time (min)
10
7
8 y = 2.505x + 2.6848
6 R2 = 0.827
6 Trilobal 5
y = 2.8715x + 0.2793
4
4 R2 = 0.9492
Triangular
3 3 min
2
1 min
Circular 2
0 0.9 1 1.1 1.2 1.3 1.4
0 5 10 15
Time (min) Poly. Shape factor
(Trilobal)
Poly.
(Triangula
r)
Poly.
40
(Circular)
Studies on Wicking of Liquid in Textile Material
30
23
y = 10.459x + 6.199
20 17
Trilobal
3 min 1 min
y = 3.8175x + 3.7449
10 Triangular 11 2
R = 0.9985
Circular
0 5
0 2 4 6 0.9 1 1.1 1.2 1.3 1.4
Time (min) Poly.
(Trilobal) Shape factor
Poly.
(Triangular
)
Poly.
41 (Circular)
Studies on Wicking of Liquid in Textile Material
Conclusions
42
Study on the fabric construction
parameters on Wicking properties of
high activity knitted sportswear
43
Fabric structure
Some of the fabric samples (S3, S4, S5 and T5) are of plaited
constructions which are knitted by using two sets of yarns
with different deniers and shape factors.
44
Details of fabric samples
Sample code. Fibre Fabric Fibre Shape Filament Yarn
type structure cross factor linear linear
sectional density density
shape denier denier
T1 PET Interlock Elliptical 1.087 1.50 85.5
T2 PET Interlock Elliptical 1.096 1.50 82.2
T3 PET Interlock Elliptical 1.083 1.70 81.0
T4 PET Interlock Hexagonal , 1.053, 0.80, 165
Triangular 1.095 4.90 177
S1 PET Interlock Hexagonal 1.054 1.50 96.9
S2 PET Interlock Hexagonal 1.055 1.40 83.5
S3 PET Plain plaited Flat , 1.240, 1.34, 53.3,
Hexagonal 1.047 0.84 166
S4 PET Float plaited Flat, 1.240, 1.34, 53.3,
2/1 Hexagonal 1.047 0.84 166
S5 PET Float plaited Hexagonal, 1.072, 1.50, 61,
1/1 near 1.021 1.00 170
circular
T5 PET Float plaited Hexagonal, 1.065, 1.50 85.2,
2/2 Elliptical 1.087 1.50 245
T6 PET 2 layer Hexagonal 1.054 1.20 77 45
Fabric structure
46
Figure 5. SEM images
filament cross section
ofFibre
tennis t-shirts
cross Shape factor
Fibre cross section
(series T)
sectional
shape
Elliptical 1.087
Elliptical 1.096
Elliptical 1.083
Hexagonal , 1.053,
Triangular 1.095
Hexagonal 1.054
Hexagonal 1.055
Flat , 1.240,
Hexagonal 1.047
Flat, Hexagonal 1.240,
1.047
Hexagonal, 1.072,
near circular 1.021
Hexagonal, 1.065,
Elliptical 1.087
Hexagonal 1.054
47
Hexagonal 1.055
Fibre cross Shape factor
sectional
shape
Elliptical 1.087
Elliptical 1.096
Elliptical 1.083
Hexagonal , 1.053,
Triangular 1.095
Hexagonal 1.054
Hexagonal 1.055
Flat , 1.240,
Hexagonal 1.047
Flat, Hexagonal 1.240,
1.047
Hexagonal, 1.072,
near circular 1.021
Hexagonal, 1.065,
Elliptical 1.087
Hexagonal 1.054
Hexagonal 1.055
Figure6. SEM images filament cross section of
Soccer t-shirts (series S)
48
Table 2. Properties of fabric samples
Sample code Fabric mass Fabric Fabric Porosity Wpi Cpi Vertical wicking height Time for Specific
per unit area Thickn cm horizontal wicking absorbent
g/m2 ess Sec capacity
mm
Walewise Coursewise
49
Vertical wicking
52
In-plane wicking characteristics
of plaited fabrics In-plane wicking
characteristics of 2 layer
fabrics 53
Absorbency
Absorbency characteristics of
interlock fabrics
Absorption capacity of all fabric
samples is high and saturation
completes in a few seconds.
54
Absorbency characteristics of Absorbency characteristics of 2
plaited fabrics layer fabrics
55
OTHER Studies on Wicking of Liquid in Textile Material
Warp Weft
57
Studies on Water Absorbency of Liquid in Textile Material
144
Fabric Water
Sample absorbency, 142
% 140
58
Studies on Wicking of Liquid in Textile Material
60
Studies on Wicking of Liquid in Textile Material
n Where,
q Q is the rate of flow of liquid
q ∆P is the pressure head
q L0 is the length of sample in the direction of flow
q K is the proportionality constant (i.e. hydraulic conductivity of
the porous medium), depends on properties of the fluid
(viscosity) and on the pore structure of the medium
61
n Hydraulic conductivity can be given by
n Where,
q k is the permeability of the porous medium
62
Studies on Wicking of Liquid in Textile Material
63
Studies on Wicking of Liquid in Textile Material
64
Studies on Wicking of Liquid in Textile Material
66
Studies on Wicking of Liquid in Textile Material
n In micro-denier Polyester,
q Presence of higher number of capillaries
results in higher moisture uptake
q Dry and comfort feel to wearer.
68
Evaluation of Liquid Water Transfer
Measurement of Wettability:
n Wettability
can be measured by
q Tensiometry
q Goniometry
69
Evaluation of Liquid Water Transfer
73
Evaluation of Liquid Water Transfer
74
Evaluation of Liquid Water Transfer
75
Methods of Measurement
76
Measurement of Wicking
n Liquids generally used for wicking test,
q Should represent close to human sweat
79
Types of Wicking
q Transplanar or transverse
wicking
q In-plane wicking
80
Types of Wicking
Uptake of Water Uptake of Water along
through the thickness the thickness of the
of the Fabric Fabric
Fabric
Vertical Wicking
Water
81
Test Method for Transverse Wicking
n Horizontal sintered glass plate kept moist by a water
supply
n It should be adjusted to keep the water level at the
upper surface of the plate
n Fabric can be kept over the sintered glass plate to
water
n Uptake of water is measured by suitable method
q By the movement of meniscus
82
Schematic Diagram of Traverse Wicking
83
Schematic Diagram of In-plane
Wicking
Fabric Siphon
tube
Cover plate Liquid
reservoir
Base
plate
Electronic
balance
Height
adjusting
knob
84
Test Method for In-plane Wicking
85
Test Method for In-plane Wicking
86
Schematic Diagram of In-plane
Wicking
Fabric Siphon
tube
Cover plate Liquid
reservoir
Base
plate
Electronic
balance
Height
adjusting
knob
87
Test Method for Vertical Wicking
(Visual Technique)
n Sample is hung vertically into a reservoir filled
with water.
n Certain amount of load should be hung at the
lower end of the sample to keep it straight
n Vertical wicking of liquid is measured by
q Visual observation of movement of the liquid
along the sample (height) is observed
(addition of suitable dye enhances visibility)
q Microscopic observation can be made
88
Schematic Diagram of Vertical
Wicking
Scale
Fabric
Clamp
Reservoir
89
Present Techniques
n Manual : Simple visual observation of travel of
liquid front and manual recording
- Chances of manual error
n Image processing : Becomes difficult in some
cases, e. g. in porous fabrics very accurate video
recording and shooting is required and thus
becoming more complex. Also, imaging the actual
liquid travel is very difficult, particularly for thicker
fabrics
n A method and instrument called the moisture
management tester (MMT) is developed by Hong
Kong Polytechnic University to evaluate textile
moisture management properties 90
Test Method for Vertical Wicking
q By measuring the electrical resistance of the
fabric (or) yarn
n Electrical conductivity of water is 18 times
that of air
n The liquid wicks along the sample,
electrical resistance get reduced
n Rise of the liquid water in the sample can
trigger an electrical circuit
n So, distance of rise as a function of time is
determined
91
Present Techniques…. Cont
Moisture Management Tester (MMT)
PRINCIPLE
Variation of contact electrical
resistance of the fabric with
transport of moisture
Depends on:
93
Underlying Principle of proposed testers
n The proposed idea is based on electrical resistance
offered by the fabrics in wet and dry conditions
n Dry fabrics are poor conductors of electricity,
whereas wet fabrics are better conductors. Wetted
fabrics conduct some electricity because of the
water ions present which act as carriers of electrons
n When the textile fabrics come into contact with
water, it will start wicking and the presence of water
reduces the electrical resistance of the fabrics and
will start conducting electricity.
n This principle is exploited in detecting the water
travel front point.
94
Schematic diagram of Vertical
Wicking Tester
Play
95
Principle of Vertical Wicking Tester
oThis instrument taps the fact that when the water level
reaches a particular height, the circuit at that level gets
complete as the electrical resistance offered by the
fabric decreases.
98
Consistency testing of vertical wicking tester 99
Vertical wicking tester
101
Principle of In-plane Wicking Tester
oIt consists of a circular block of insulating material
oTime Vs. water front flow point was plotted in real time
102
Liquid flow : In-plane wicking tester
103
Liquid flow : In-plane wicking tester
104
In plane wicking measurement system
(Capacitance Principle)
105
n Flow of liquid through porous material
n Reason - Capillary action
106
n Flow of liquid through porous material
n Reason - Capillary action
107
n Flow of liquid through porous material
n Reason - Capillary action
108
Basic body of the instrument
n Top plate
109
Basic body of the instrument
n Lower plate
110
Principle
• In general the capacitance(C) depends upon 3
main parameters:
• Hence in general,
C = KAƐo/d ,
112
Capacitance in Parallel
113
Calculations
114
Design
115
Signal Amplification
116
Moisture Transmission
117
Moisture Vapour Transmission
through Textile Materials
118
Moisture Vapour Transmission
119
Different Layers Through which
Moisture Vapor Transports
Fabric layer
Human skin
120
Mechanisms
n Moisture in vapour form transmits through textile
materials by the following four mechanisms
1. Diffusion of the water vapour through the
air spaces between the fibres
2. Absorption, transmission and desorption
121
Diffusion
n Vapour pressure gradient acts as the driving force
n Occurs on a molecular level at lower speed
n Moisture vapour is transported from the higher
concentration zone to the lower concentration zone
n As per Fick’s Law, the relation between the flux of the
diffusing substance and the concentration gradient
(dCA/dx)
n Where,
2
q JAx is the rate of moisture flux (g/m .s)
3
q dCA is the concentration of moisture vapour (g/m )
q dx is length (m)
123
Diffusion: Non-fickian Diffusion
124
Diffusion: Non-fickian Diffusion
WVT = D.S. (p1-p2)/l
n where,
n (p1-p2) = Partial pressure gradient between the two
surfaces
n l = Thickness of the material
Fickian diffusion)
126
Diffusion Along the Fibre (Non-Fickian )
Surface of fibre
128
Diffusion Along the Textile Materials
§The moisture diffusion through the air portion of the
fabric is almost instantaneous,
section
q With an increase in fabric thickness (the
131
Diffusion Coefficient
n The diffusion coefficient of moisture vapour in air
can be given as a function of temperature and pressure
by the following equation
n Where,
q D is the diffusion co-efficient of water vapour in air (m2/sec)
133
Sorption-Transmission-Desorption
n Reduce the moisture built up in the microclimate
q This process enhances the transmission of
moisture vapour from the human skin to the
environment.
136
Factors Affecting Adsorption
q Environmental humidity
q Sorption hysteresis
q Temperature
q Dimensional changes
137
Factors Affecting Adsorption
n With the increase in fibre swelling the capillary
channels between the fibres get reduced which
results lower vapour transmission
q The distortion caused by the fibre swelling
results in built up of internal stresses which
affects the moisture adsorption process.
n The adsorption hysteresis increases with the
increase in the hydrophilicity of fibre
138
Forced Convection
n The transmission of moisture vapour that takes place
while air is flowing over a moisture layer
surface
q Cα is the vapour concentration in the air
141
Rel. water vapour permeability%
3.2
82.58 3
61 y=62.97-
x
R2=0.8666 2.9 y=3.57-0.098x 0.5
60 R2=0.8781
2.8
2.7
59
2.6
20 40 60 80 100 0 25 50 75 100
Viscose% Viscose%
üWith the increase in
142
üSo the difference in the water vapour
permeability of the fabric occurs because of
something else rather than the openness of the
material.
143
ü At a specific concentration gradient the
diffusion rate along the textile material depends
on the porosity of the material and also on the
water vapour diffusivity of the fibre.
144
ØSo as the fabric sett and structure of all the
fabrics are almost same, diffusion through air
should not differs for the fabrics.
145
ØA hygroscopic fabric absorbs water vapour from
the humid air close to the sweating skin and
releases it in dry air.
y = -13.787x + 59.643
Air permeability
R2 = 0.9769 46
(cm3/cm2/min)
permeability%
24 R2 = 0.9998
44
23.4
42
22.8 40
0.9 1 1.1 1.2 1.3 1.4 0.9 1.1 1.3
Shape factor Shape factor
30
25 25.5
20 24
permeability, %
y = 0.132x + 17.92
R² = 0.962
15 22.5
10 21
25 30 35 40 45 50
5
Air permeability
0
Trilobal Triangular Circular Microdenier
147
üThe results indicate that the fabric with circular filament
has the highest water vapour permeability and it reduces with
the increase in fibre shape factor.
149
Moisture Evaporation
(Evaporative Heat Transfer)
and
Condensation
150
Moisture Evaporative and Condensation
152
Moisture transmission & Evaporative Heat Transfer
n When a negative temperature gradient (i.e. in a very hot
climate) exists between the skin and the environment,
evaporative heat transfer becomes the only way to cool
down the body temperature
153
Condensation of Moisture Vapour
§Condensation of moisture vapour is a direct result of a
fabric being saturated by liquid perspiration and it generally
occurs within the fabric whenever the local vapour
pressure increases to saturation vapour pressure at
certain temperature
155
Three Stages of Condensation
n Condensation of moisture vapour in an initially
dry porous fibrous material takes place in three
stages
q First stage: Velocity, temperature and vapour
concentration fields are developed within the
material and condensation begins
q Second stage: Liquid content increases
gradually, but it is still too low to move
q Third stage: Liquid content increases further
and goes beyond certain threshold value, the
pendulum like drops of condensate coalesce
and begin to move under surface tension and
gravity 156
Condensation of Moisture Vapour
n If the vapour concentrations in both the surfaces of the
fabric are at the saturation level,
q condensation of moisture vapour occurs in the entire
thickness of the fabric
n In case of below saturation level, at a specific
atmospheric temperature, condensation occurs only over
certain region within the fabric
q In this case, condensation of moisture vapour occurs in the
fabric, which forms a wet zone separated by two dry zones
q The proportion of the wet region increases with the increase
in condensation of moisture vapour
q The progress of condensation process of moisture
vapour takes place mainly in the direction of the warmer
side rather than that of the cooler side [study report]
157
Evaluation of Moisture Vapour
Transmission
158
Evaluation
n Different standard methods
q Evaporative dish method or control dish method
(BS 7209)
q Upright cup method or Gore cup method (ASTM E
96-66)
q Inverted cup method and the desiccant inverted
cup method (ASTM F 2298)
q Desiccant Inverted Cup Method
q Moisture Vapour Transmission Cell
q The dynamic moisture permeable cell (ASTM F
2298)
q The sweating guarded hot plate method, skin
model (ISO 11092)
159
Evaluation: Evaporative Dish Method
n Procedure
q Known weight of water is kept in a dish
q Open mouth is covered with the fabric to be tested
q Where,
n M is the loss in mass (g) of water vapour through the
fabric specimen
n t is the time between weighing (h)
n A is the internal area of the dish (m2)
n (WVP)f and (WVP)r are the water vapour permeability of
the test fabric and reference fabric respectively
24 ´ G
WVT = 2
; g / m / 24hr
n Where, A´T
q WVT = water vapor transmission rate (g/m2/day)
q G = change in mass (g)
q T = testing time (hr)
q A = test area (m2).
WVT = (w2-w1)/(a×t)
n Where,
q WVT is water vapor transmission rate
q a = test area
170
Microclimate simulator cum moisture vapour
transmission tester:
171
Microclimate simulator cum moisture vapour
transmission tester:
172
Microclimate simulator cum moisture vapour
transmission tester:
173
Microclimate simulator cum moisture vapour
transmission tester:
174
Evaluation: Holographic Bench Technique
176
Evaluation: SGHP
n It measures the evaporative heat loss in the steady state
condition
n Temperature of the guarded hot plate: 350C
n Water vapour resistance (Ret) (m2 Pa/W) is calculated by
A(Pm - Pa )
Ret = - Ret 0
n Where, H - DH c
q A is the test area
q Pm is the saturation water vapour partial pressure at the
surface of the measuring unit
q Pa is the water vapour partial pressure of the air in the test
chamber
q H is the amount of heat supplied to the measuring unit
q ΔHc is a correction factor and Ret0 is the apparatus constant
Standard: ISO 11092 177
Evaporative Resistance by SGHP
178
Evaporative Resistance by SGHP
n The resistance to water vapour (evaporative resistance) is
given by the following equation
( Ps - Pa )
Ret =
(Ts - Ta )
(Q A) -
Rt
Where,
q Ret is the evaporative resistance of the fabric provided by the
liquid barrier along with air layer (m2 Pa / W)
q Ps is the saturated vapour pressure at skin temperature (Pa)
q Pa is the ambient vapour pressure at ambient temperature
(Pa)
q Rt is the thermal resistance (m2 °C / W)
q Therefore, [(Ts-Ta)/Rt] is Dry heat loss (W / m2)
179
Evaporative Resistance by SGHP
n The Intrinsic evaporative resistance (m2 Pa /
W) of fabric is given by
Ref = Ret – Ret0
Where,
q Ret0 is the bare plate resistance (m2 Pa / W)
T
Wire mesh Copper
Temp Heat flow plate
Specimen Heater
sensor sensor
Water
film
Plastic ring
183
Permetest…
n Relative water vapour permeability pwv (%), is given by,
us
Where, p wv (%) = 100
u0
q us is heat loss from the measuring head with fabric
æ 1 1 ö æ1 1 ö
Ret = ( p wsat - p wo )çç - ÷÷ = C (100 - j )çç - ÷÷
è Su o Su s ø è us u o ø
Where,
q pwsat is partial water vapour pressure in saturated air in Pascal;
and
q pwo partial water vapour pressure in the laboratory air in
Pascal
q φ is the humidity
q C is the constant determined by calibration procedure 184
Moisture Sensation in Clothing
185
Moisture Sensation & Clothing Comfort
n Moisture accumulation on the skin and within the
clothing layers is the primary reason for discomfort
n This problem is intensified further particularly in
functional clothing because this sort of clothing is
frequently used under stressful environmental
conditions in which moisture accumulates on the skin
and within the clothing layers and contributes to
wearer discomfort
n Moisture sensation of clothing can be expressed either
in terms of
q Absolute threshold
q Difference threshold
186
Moisture Sensation & Clothing Comfort
187
188