ENERGY BALANCE

ROLLER MILL

AIR
7639.401106 tons/day

ROLLER
RAW MIX MILL RAW MILL
9094.7748 tons/day 9094.7748 tons/day

HOT AIR
7639.401106 tons/day

RAW MILL PROPERTIES

Raw Mill In Raw Mill Out
Flowrate (tons/day) 9573.45 9094.7748
Temperature (˚C) 25˚C 50˚C
Moisture Content 5% 0%
Cp (kJ /kg ˚C) 1.145 1.145

Air in

Flowrate: 7639.4 tons/day

Temperature: 589 K
Cp: 1.02 kJ/kg K

a. Water Content
Dry Raw Mill  9094.77 tons/day

9094.77
Water Content(5% )   0.05
0.95
 9573.45 tons/day

Water Removed  0.05  9573.45

 478.67 tons/day
b. Energy Balance

Total Q Q Q Q
in Dry Raw Mill in Dry Air in Moisture in
Total Q Q Q Q
out Dry Raw Mill out Air Moisture out Dry Air out
Total Q  9094.77 1.145 25   7639.4 1.02 589   478.67 4.1816 298 
in
Total Q  9094.77 4.145 50   478.67 4.18 T   7639.4 1.02 T 
out

T  502.98 o K
air out

COAL MILL
AIR
452.8765394 tons/day

COAL
COAL MILL RAW MILL
462.12 tons/day 462.12 tons/day

HOT AIR
452.8765394 tons/day

COAL PROPERTIES
Coal In Coal Out
Flowrate (tons/day) 462.12 -
Temperature (˚C) 28˚C 50˚C
Moisture Content 4% 2%
Cp (kJ /kg ˚C) 1.15 0.9
AIR PROPERTIES
Air In Air Out
Flowrate (tons/day) - -
Temperature (˚C) 316˚C 150˚C
Moisture Content - -
Cp (kJ /kg ˚C) 1.02 0.9
a. Water Content

Coal Out
Water Content  Moisture Content  Flow rate
 0.02  462.12
 9.24 tons/day
Dry Coal  452.88 tons/day

Coal In
Dry Coal  452.88 tons/day
452.88
Water Content(4% )   0.04
0.96
 18.87 tons/day
Water Removed 9.63 tons/day

b. Energy Balance

Total Q in  Total Q out

Total Q in  Q dry coal in  Q dry air in  Q moisture in

Total Q out  Q coal misture  Q dry coal  Q air ,moisture out  Q dry air in

Total Q in  452.88 1.15 28   X 1.02  589   18.87 4.18 301

Total Q out  9.24 4.1815 323   452.88 0.950   9.63 4.187 423   1.0205  423 

X  68.75 tons / day

COOLER

AIR HOT CLINKER

13435.83643 tons/day 5766.453405 tons/day

HOT CLINKER COOLER SECONDARY AIR

5766.453405 tons/day 5727.685328 tons/day

HOT AIR
7708.151106 tons/day

Total Q in  Total Q out

Q in  Q air  Q hotclinker

Q in  13435 .83643  1.005  300   5766 .453405 1.04 1473 

Q out  Q coldclinker  Q sec ondaryair  Q hotair

Q out  5766 .453405 0.7691 363   5727 .685328 1.08 1073   7708 .151106  1.02  X 

X  588.999 K / 316C

Heat of Reaction
Clinker Composition from Material
Balance in Kiln
%
SiO2 27.45
Al2O3 3.81
Fe2O3 0.34
CaO 63.07
MgO 5.32
  
17.196 Al2O3  27.112MgO 
Heat of Re action     Mass Clin ker

  2

 32CaO   21.405 SiO  2.468 Fe O
2 3



17.1963.81  27.1125.32  
    5766.45  103 
 3263.07   21.40527.45   2.4680.34   

 9.45  109 kJ