Professional Documents
Culture Documents
Parallelizing
To obtain an optimal value for strength in the yarn characteristics, the fibers must be
arranged parallel in the fiber strand. It is mainly the draw frame‘s task to create this
parallel arrangement. It fulfills this task by means of the draft, since every drafting step
leads to straightening of the fibers.
Blending
In addition to the equalizing effect, doubling also provides a degree of compensation of
raw material variations by blending, which occurs simultaneously.
Dust removal
Dust is steadily becoming a greater problem both in processing and for the personnel
involved. It is therefore important to remove dust to the greatest practical extent at
every possible point within the overall process.
Operating principle
Four to eight card or draw frame slivers are fed to the drafting arrangement (3).
A feed roller pair (2) is located above each can (1) to enable the feeding step to
be performed in a controlled manner without false drafts. The feed roller pairs
are mounted in a creel frame or table and each is positively driven.
The slivers running into the drafting arrangement leave it, after a draft of 4 to 8,
as a web lacking significant cohesion. In order to avoid disintegration of the web,
which would otherwise be unavoidable at the high operating speeds currently in
use, it is condensed into a sliver immediately after the drafting arrangement.
This sliver is then guided through a tube (4) via a passage (6) of the tube gear
into a can (7), in which it must be laid in clean coils with optimal utilization of the
space in the can.
Creel types
1. Static or stationary creel
2. Power creel
Different systems of power creels
Drafting Arrangement
Drafting Arrangement
Requirements of the Drafting
Arrangement
The drafting arrangement is the heart of the draw
frame and thus the part which exerts the most
decisive influence on quality.
The requirements placed on the drafting
arrangement in general are correspondingly high:
The task of the draft in the first draft zone (break draft) is simply
to prepare the main draft in the second zone.
In this way, the main draft can be effected with less disturbance.
The extent of break draft normally lies below the critical draft
region.
In some cases, a higher break draft is needed.
The main draft must be adapted to the drafting
conditions, mainly the fiber mass in the drafting zone
and the arrangement of the fibers in the strand.
The draft can be increased with increasing fineness
of the intermediate product, and also with increasing
parallelization of the fibers.
Since the fibers in card sliver are relatively randomly
oriented, the draft in the first drawframe passage
should not be too high.
Unless there are conflicting reasons, the draft can
then be increased at the second passage and so on
continually to the ring spinning machine.
Additional Effects of Draft
Floating Fibers
The fiber which is not in the grip of any of the drafting
rollers and is carried forward solely by the other fibers
is called the floating fiber.
Guided and floating fibers in the
drafting field
Stop motions used at draw frame
Power creel, contact roller
Sliver break, feed
Reflection-light barrier, sliver congestion infeed
Lap formation, drafting system
Proximity switch sliver congestion, web funnel
Light scanner sliver jam, coiler
Rated breaking point, can changer
Proximity switch, can changer, home position
EMERGENCY-STOP
Proximity switch counter