โรงไฟฟ้าพลังความร้อนราชบุรี

RATCHABURI THERMAL POWER PLANT

Supercritical Sliding Pressure Operation

Once-Through Boiler

า ลเชษฐ์ฐ โตสมบญ
นายพล
นายพลเชษฐ์ ตส ญ ุ
วุฒิวิศวกรเครื่องกล (วก
วก..914)
914)
วิศวกรระดั
ก ดบ 7
หมวดวิศวกรรมการผลิต
หน่วยวิศวกรรมและบํารงรั ุ กษาโรงไฟฟ้าพลังความร้อน
โครงการเดินเครื่องและบํารุงรักษาประจําโรงไฟฟ้า บริษัท ผลิตไฟฟ้าราชบุรี จํากัด
การไฟฟ้าฝ่ายผลิตแห่งประเทศไทย
Topic

1 Introduction

2 How to Operate
p

3 How to Design

4 How to Maintain
Introduction

Once Through Boiler for Power Plant in Thailand

Plant Location Capacity Technology

Ratchaburi
Supercritical
Thermal Power Ratchaburi 735 MW
(Oil / Gas)
Plant Unit 1 & 2

GHECO-One Supercritical
Rayong 660 MW
Power Plant (Coal)
Ultra
Maemoh Thermal
Maemoh xxx MW Supercritical
Power Plant*
(
(Coal) )

* Maemoh Power Plant, Electricity Generating Authority of Thailand (EGAT) - Construction on process
Introduction

Once Through Boiler Technology

Main Steam Reheat Steam
Plant Pressure
Temperature Temperature

Advanced Ultra
700-760 C 815 C 350 Bar
Supercritical*

Ultra Supercritical 600 C 620 C 290 Bar

Supercritical 540 C 560 C 250 Bar

* Babcock & Wilcox Power Generation Group, Inc.

** Siemens AG . Power Generation
 Introduction
Supercritical Cycle

Critical Point
221 bar-a,
371 deg
deg-CC
Temp
T

Subcritical Cycle

Entropy * Adani Power Maharashtra LTD.

Introduction
Ratchaburi Power Plant

Boiler Unit 1 Boiler Unit 2

Turbine
Building FGD Unit 2

FGD Unit 1

Cooling Tower Unit 1

Ratchaburi Thermal Power Plant

 Capacity
C it 735 MW/UMW/Unitit
 Once Through Boiler
 3 Stage Turbine
 Water Cool Generator
 With Flue Gas Desulphurization (FGD)

 Loading / De-loading Rate 7-60 MW/min

 Primary Response 20 MW
 Five Minute Response 137 MW
 Introduction

Plant Historical
Initial Firing Steam Admis First Sync. COD. 14 Years Operation May 15,2014
Oct 26,2000
26 2000 Dec 18,2000
18 2000 Dec 24,2000
24 2000 Jun 15,2000
15 2000

RB-T1

IInitial
iti l Firing
Fi i Steam Ad
St Admis
i Firstt S
Fi Sync. COD.
COD 14 Years Operation May 14,2014
Mar 25,2000 Apr 28,2000 May 3,2000 Oct 28,2000

RB-T2
How to Operate
p
 How to Operate
p
Operation Section Organization Chart
Plant Operation Shift 1 Section
1

Supervisor Engineer
1

Thermal Plant Unit 1 Common Thermal Plant Unit 2

Turbine Auxiliary Auxiliary Turbine Auxiliary Auxiliary

Boiler Board Boiler Board
1 B d
Board 1 B il
Boiler 1 T bi
Turbine 1 1 B d
Board 1 B il
Boiler 1 T bi
Turbine 1

WWTF. FGD
2 2
ow to Operate
p
P&I Diagram
g
ow to Operate
p
Warmth Condition
How long from Off Synch
Hot < 8 hours
W
Warm > 8 hours
h and
d ≤ 96 hours
h
Cold > 96 hours

Start-
Start-Up Notice Time (Each Unit)
ow to Design
g
ication
Mitsubishi Supercritical Sliding
Pressure Operation
Once Through Boiler
Once-Through
m Pressure : Superheat 279 barg
Reheat 67 barg
Temp. : Superheat 548 C
Rh t
Reheat 568 C
Flow : Superheat 2,530 t/h
R h t 2,004
Reheat 2 004 t/h
g System : Balanced
ow to Design
g
ication
m Temperature Control :
Superheat 2 Stage De-superheater Spray
(3 Stage Superheater)
Reheat Gas Recirculation & 1 Stage
De-superheater Spray
(2 Stage Reheater)
troduction
tsubishi Supercritical Sliding Pressure Operation
ce Through
Th h BBoiler
il
Advantage of This Boiler
troduction
tsubishi Supercritical Sliding Pressure Operation
ce Through
Th h BBoiler
il
Higher Thermal Efficiency
troduction
tsubishi Supercritical Sliding Pressure Operation
ce Through
Th h BBoiler
il
Sliding Pressure Operation (SH)
troduction
tsubishi Supercritical Sliding Pressure Operation
ce Through
Th h BBoiler
il
Higher Partial Load Efficiency
troduction
tsubishi Supercritical Sliding Pressure Operation
ce Through
Th h BBoiler
il
Less Thermal Stress To HP Turbine
troduction
tsubishi Supercritical Sliding Pressure Operation
ce Through
Th h BBoiler
il
Fast Response Load Demand
troduction
tsubishi Supercritical Sliding Pressure Operation
ce Through
Th h BBoiler
il
Higher Thermal Efficiency
Sliding Pressure Operation (SH)
Higher Partial Load Efficiency
Less Thermal Stress To HP Turbine
Fast Response Load Demand
Low Nox PM Burner
p
Mixed Fuel Operation (Heavyy Oil & Gas)
troduction

eration Condition
ondition Description Steam Condition Output (kW)
A Guarantee Capacity 24.2MPa 538/566C 735,000
B Max. Calculation 25.4MPa 538/566C 841,000
C Guarantee T/B Max. 24.2MPa 538/566C 756,500
D MCR 25.4MPa 538/566C 804,000
E Normal Pressure VWO 24 2MPa 538/566C
24.2MPa 778 500
778,500
F 75% 21.4MPa 538/566C 551,250
G 50% 14.2MPa 538/566C 367,500
H 25% 10.9MPa 538/532C 183,750
troduction

Boiler Efficiency (%)

C diti
Condition F l Oil
Fuel F l Gas
Fuel G

100% ECR 91.09 86.02

75% 91.44 86.33

50% 91.81 86.68

25% 91.98 86.89

B-MCR 90.97 85.82

ow to Design
g
ow to Design
g
ow to Design
g
Structure and Equipments
Supercritical Sliding Pressure Operation
O -Through
Once-
Once Th h BBoiler
il
ow to Design
g
ucture and Equipments
ow to Design
g
ucture and Equipments
ow to Design
g
Structure and Equipments

Natural Gas
Heavy Oil
Light Oil
ow to Design
g
ucture and Equipments
ow to Design
g
ucture and Equipments

Standard Emission Gas Oil

ow to Design
g
Structure and Equipments
ow to Design
g
Structure and Equipments

Steam / Water Condition

Pressure 25.5 MPa
Temperature 339 C
Flow 2200 t/h
ow to Design
g
Structure and Equipments S
WS H
&
R
H
W TRB
DEA S
ECO D
T

HP
HTR
COND
.
BFP
CP
CPP
LP HTR
ow to Design
g
Structure and Equipments
1ry 2ry 3ry

SH Steam Condition
Pressure 24.7 MPa
Temperature 540 C
ow to Design
g
Structure and Equipments

RH Steam Condition
Pressure 4 48 MPa
4.48
Temperature 568 C
ow to Design
g
Structure and Equipments

Safety Valve Set Pressure

ow to Design
g
Structure and Equipments

Safety Valve Set Pressure

ow to Design
g
Structure and Equipments

Feed Water Condition

Pressure 27.8 MPa
Temperature 285.4 C
Flow 2200 t/h
ow to Design
g
Structure and Equipments

Air Heater เพิ่มอุณหภูมิอากาศที่ใช้

ในการเผาไหม้จาก 41 --->335 C
ow to Design
g
Structure and Equipments
ow to Design
g
Structure and Equipments
ow to Design
g
Structure and Equipments
ow to Design
g
Structure and Equipments
ow to Design
g
Structure and Equipments
ow to Design
g
Structure and Equipments

Gas Recirculation Fan

ow to Design
g
Water / Steam Flow Diagram
Water Seperature
Pressure 25.5 MPa
Temperature 408 C

Water Wall
Pressure 25.5 MPa
Temperature
p 339 C

E
Economizer
i
Pressure 27.8 MPa
ow to Design
g
Water / Steam Flow Diagram

RH Steam Condition
Pressure 4.48 MPa
Temperature 568 C

SH Steam Condition
P
Pressure 24 7 MPa
24.7 MP
Temperature 540 C
ow to Maintain
ow to Maintain
Planned Outage
Minor Inspection ทุุก 2 ปี ระยะเวลา 40 วัน
Major Overhaul ทุก 6 ปี ระยะเวลา 60 วัน
ow to Maintain
ow to Maintain
Preservation Boiler – Fire Side

difier
m3/hr

000
ow to Maintain

UD 22000 (Boiler) UD 3500 (LP Turbine)

ow to Maintain
Preservation Boiler
pment Preservation Method How to check

am Wet Lay Up (Old) Wet Lay Up (New)

erator Fill Demin. with Fill Demin. Water with Sampling
p g and
ter / Hydrazine 40% (conc) NH3 and control pH > 9, Check Water
m Side) solution (200 ppm) and Low DO and Cation Quality Every
Ammonia for control pH Conductivity ≥ 0.2 µS/cm 2 Weeks
10
am Dry Lay Up
erator Install Dehumidifier for Control Relative Humidity Install Humidity
Side) < 20 % Recorder and
Check It Every
Day
ow to Maintain
Preservation Boiler
ow to Maintain
High Pressure Heater & Relief Valve
ow to Maintain
Polisher System เพื่อปรับปรุงคุณภาพน้ํา Demineralize
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