MAINTENANCE REPAIR MONITORING

Date :
Maintenance Shutdown Activities (4 shifts down)
ACTIVITIES ASSIGNED PERSONNEL REMARKS
Mechanical & Civil Works (names of maintenance personnel) (completed or on going)
1 Application of dri-lube lubricant at transfer inclined screw conveyor DC Completed
A. Tagarda, Araneta Reden, D. Sienes, J. Matandag
2 Lubrication of all bearings at DC/Specialty/CWC/VCO Completed
3 Servicing and cleaning of albosol pipe line (ABCD) Completed
4 Check-up/Replace condition of rotex thimble LA/LB/LC (replace if necessary) Completed
5 Draining of condensate tank at DC production C. Menguito, A. Geralde with 1 head Completed
6 Servicing and Cleaning of Culinary filters Completed
7 Servicing of rotex sliders lines ABC and TST Completed
8 Retightening of setscrews and basemotor at shredding area equipments DC, Check up rotary drum mixer, PG Feedscrew, Power Grinders, P. Araneta, R. Araneta Completed
9 Retightening of setscrews and basemotor at Dryer equipment DC (kickers, eveners, motor base, etc..) R. Juarez, J. Navales Completed
10 Pull-out and cleaning of all transfer-end brush at lines ABCD Celeste R., Villanueva J. Completed
11 Check-up of apron bolts, chainlinks, cutter pins, stock guides at lines A/B/C stages A and B DC (replace if necessary) W. Niala, Lumangtad Completed
12 Check-up/ inspection metal to metal contact of all screw conveyor Sandoy, Yamyamin, Pacatang, Muga Completed
13 Check-up/Replace defective bucket conveyors of all incline belt conveyors at coconut storage area (going to container vans) CWC 23 pcs of buckets replaced
J. Sanchez, D. Rosello
14 Check-up/Replace defective incline bucket conveyors at LA and LB (going to extraction and to dump truck) CWC 3 pcs of buckets replaced

Wet Area DC
1 Continue application of loctite threadlocker at setscrews of all equipments Completed
2 Replacement of defective bolt of half moon sprockets at LD pared meat lifter Diamante R., Toreon, Palicte Completed
3 Extension of baffles at buffer tank of LD (going to feed-screw)
4 Reconditioning of all feed-end brush at lines ABC K. Sadili, A. Villarente, R. Redaza Completed - 2 pillow block
bearing replaced

5 Extension of discharge nozzle of recirculating albosol solution pump Completed - extended to 6 inches
Manzano M., Agosto E., Castrodes J. from the tip of albosol tank
6 Repair/TIG weld of leaking sanitary pipe of softened water line (at the back of MCC shredding) Completed
7 Installation of spare line for albosol pump LD For installation of sprockets
8 Replacement of driven sprocket at screw mixer LA (from 40T to 26T) Araneta P. Araneta R. Completed
9 Installation of D3 feedscrew motor (LD) Completed
Amarelinto M., Millan R., Remonde R.
10 Reconditioning of all stabzone curtains at lines ABC (regrind and weld) Completed

Dry Area DC
1 Repair of all marked leaking condensate lines ABCD (see list and pictures) Completed
Capapas M., Rojas K.
2 Replacement of by-pass pipe of steam coil headers at stage B LB (check-up if deteriorated) Completed
3 Reconditioning of tail pulley adjuster of packing belt conveyor LC Completed
Diamante R., Toreon, Palicte
4 Repair of defective intake screen of dryer doors lines ABC Completed
5 Replacement of teflon gasket at lump breaker LC and premium cut LB Completed
6 Replacement of worn-out sprocket at packer #7 transfer screw Jumao-as, Compendio, Ortiz Completed
7 Replacement of teflon at stage B1 kicker LB Completed
8 Reconditioning and Replacement of leaf spring holder of vibrating table LB (includes retightening of all bolts and nuts) Naong N., Betonio R., with 1head Completed - needs to reduce the
RPM of motor
9 Pull-out/Reconditioning of kicker stage A2 and B1 at LD (done on A1) Completed
Cinco D., with 2 heads Extension of kicker spoke was to
10 Check-up of clearance of all kickers at LD dryer (1/4" from bed) meet 1/4" clearance from apron
bed
11 Repair/Replacement of the following leaking steam coil and defective gaskets/packing glands and leaking elbows
11.1 LAA1 #3 A. Sanchez, C. Montes, A. Castolo Jr., R. Sumalinog, E. Completed
11.2 LCB2 Hernandez, R. Fernandez, D. Palgon, W. Alfonso, P. Completed
Palatio, R. Diantor
11.3 LBB1 #1 Completed
11.4 LAA1 #2 Completed
12 Check-up of condensate pumps at main line and LD (continuous discharge of steam noted during operation) Completed - for servicing of spare
Acuña E., Castrodes R., Ocum JLP pump
13 Replacement of leaking pipe line return condensate main line (going to power Plant) & leaking pipe lines of condensate pumps Completed - replaced pipe line

MEG-FM-01-20/19Feb2016/R00
 14 Check-up of circulating fan LDB1 due to unsual sound Sadili K., Redaza J., Villarente A. Completed
15 Alignment of vibrox packer #1 at LD Talledo E., Delicano R., with 1 head Completed
16 Replacement of bearings at vibrox packer #1 and #4 main line (1-11/16") Arobo R., Burlaos R Completed

Specialty Area
1 Repair of leaking steam coil at TST and leaking gate valve Sanchez A. with 2 heads Completed
2 Continue installation of SS checkered plate at 2nd and 3rd floor of batching area toasted Amarelinto M., Remonde R., Millan R. Ongoing - will resume installation
on next shutdown

VCO
1

CWC - Upstream
1 Progressive installation of side covers of extraction nuts conveyor Manguiob D., Estorco J., Gupong P., with 3 heads (two Ongoing
2 Replacement of side rollers of extraction conveyor LA/LB groups) Ongoing

CWC - Downstream
1

CWC - Utilities
1

In-house PMO / Nuts Receiving

1 Progressive installation of air ducting at PMO line 1 Fernandez V., Maraguinot J., Maraguinot L. with 3 heads Ongoing - will resume installation
next shutdown
2 Replacement of nuts counter take-up bearing assembly C/O Maraguinot F., with 2 welders and 2 helpers Completed
3 Transfer of driven sprocket of head pulley to the newly installed motor at discharge horizontal conveyor LB Manguiob D., Estorco J., Gupong P., with 3 heads Completed
4 Replacement of belt conveyor and tail pulley adjuster assembly of discharge conveyor - short (after nuts counter) Completed
Tagarda A., Araneta R., Labis J., with 1 head
5 Pull-out/Machining of driven sprocket at receiving horizontal conveyor (from dump truck) Completed - sprocket replaced
6 Pull-out/Machining/Replacement of the following snub pulleys
6.1 Paring belt conveyor L1-L2 tail side Completed
6.2 Transfer belt conveyor going to steamach head side J. Araneta, R. Tan, Araneta Ryan, Jeff Araneta Completed
6.3 Cocoshell conveyor L1 (replacement of pulley) tail side Completed
6.4 Inspection belt conveyor (replacement of bearing) tail side Completed
Reconditioning of all buffer tank at nuts receiving area Completed - #2 and #3 buffer tank
7 Sanchez J., Rosello D. of receiving conveyor
reconditioned

Shared

Electrical Works
1 Check/Repair all heatsealers DC and SPL (TST, WSC and CNC) (not necessarily that you have to replace glass cloth- assess heatsealer condition based Mantalaba, Pantaleon
2 on yourbusted
Repair testing) (do it
lights in first
near Lineshift
B MCCfirst Dry
cleaning) include SMPS heatsealer Mantalaba, Pantaleon
3 Repair splicing box of Line B A3 CF due to no cover Mantalaba, Pantaleon
4 Replace defective foot switch at packing conveyor packing area DC Mantalaba, Pantaleon
5 Continue repair all detached flexible pipes in push button and gear motors Line 123 (PRIORITY)-DAGHAN KAAYO NI Alcasarin Al, Alcasarin Ar
a) Detached flexible hose junction from splicing box and push button on all motors in COM and motors at washing area at PMO Alcasarin Al, Alcasarin Ar
6 Replace busted lights at paring and shelling line 123 and floodlights near loading Alcasarin Al, Alcasarin Ar
7 Cater all calls from other departments during the shift Alcasarin Al, Alcasarin Ar
8 Repair all detached watretight flexible and defective CO at Packing area Pontongan, Maniques
9 Repair busted light above blancher operator's table 18 watts Pontongan, Maniques
10 Repair detached flexible pipe of kicker A1 and kicker B and high speed brush Line ABC Pontongan, Maniques
11 Batestil, Dalisay, Simbajon
Installation of floolights LED fronting Nut Counter at extraction area CWC (existing FL assy are difficult to maintain) and repair all busted lights at
extraction area
12 Wiring for 2nd albosol pump at Line D Batestil, Dalisay, Simbajon
13 Replacement of existing busted floodlight Line C alley and in between Line AB and BC Dryer with LED floodlight Batestil, Dalisay, Simbajon
14 Transfer of lighting fixtures at Line 1 shelling line PMO Del Campo, Buncog, 1 head

MEG-FM-01-20/19Feb2016/R00
 15 Replacement of existing floodlight at 2nd inspection to 210 LED floodlight directly facing inspection conveyor spare line Del Campo, Buncog, 1 head
16 Replace busted floodlight at Line D stage a and stage b Compra, Tecson, Solomon, 1 head
17 Replace existing push button of spare line chain hoist same with main line push button chain hoist Compra, Tecson, Solomon, 1 head
18 Continue installation of pipe and wiring for the range outlet for welding at washing area PMO Compra, Tecson, Solomon, 1 head
19 Check/Replace circuating fan A1 Paring Dryer Tagalog, Manreal, Sadili
20 Fixed wiring for nuts discharge horizontal Line B at Nut storage area Tagalog, Manreal, Sadili
21 Check/Retightening of terminals line side and load side at CWC main breaker at Power Plant (timing of activity) Tagalog, Manreal, Sadili
22 Check and testing newly serviced motors at SPL area (TST, WSC and CNC) Area Engineering Services

Instrument Works
1 Draining of Impulse Line for Instruments at Blancher Line ABDC Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon
2 Check-Up / Inspection for Dryer & Blancher Instruments at Dryer Line ABDC Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon
3 Check-Up / Inspection for Dryer & Blancher Instruments at Dryer Line ABDC Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon
4 Retightening and check of all rtds's and checking of recorder pens Dry amd blancher Area DC and TST Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon
5 Check and clean platform scale at DC wet area including in flexiline and all platform scale at packing area (to eliminate presence of cockroach) Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon
Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon
6 Cleaning and retightening of terminals for all inverter box at PMO, CWC and Line D (wet and Dry) to remove possible moisture in the electronic parts

7 Draining of all air filters plantwide Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon
8 Servicing of 4 units Sewing Machine Line ABCD (cleaning and alignment) Line C stock up cutter blade Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon
9 Check all air compressor and draining receiver tanks TST and DC Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon
10 Calibrate all instrument at DC Line D as per Cal Plan Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon
11 Replacement of diaphragm of actuator Line B A1 Cambarihan, Capapas B, Salise Ja, Salise Je, Espejon

MEG-FM-01-20/19Feb2016/R00
 MAINTENANCE REPAIR MONITORING
Franklin Baker Company
Date: June 6, 2019
Maintenance Shutdown Activities on June 8-9, 2019
# ACTIVITIES AREA SECTION ASSIGNED PERSONNEL STRATEGY REMARKS
Mechanical Works
1 Servicing of rotex sliders lines ABCD and TST DC,TST Mechanical PM DONE
2 Servicing of Albosol Piping DC Mechanical Gomez, Rosello w/ 2 heads PM DONE
3 Servicing/Draining of Steam separator, condensate tank DC,TST,POM Mechanical PM DONE
4 Servicing/Check-up of apron plate, chain-links & stock guides ABCD and TST DC,TST,POM Mechanical Niala and 6 heads PM DONE
5 Repair of leaking condensate line ABCD and TST and POM DC,TST Mechanical Amarillento, Timtim PM DONE
6 Machining works Machine Shop Mechanical Cinco, Mariscal PM DONE
7 Lubrication of bearings, chain and sprockets(this includes replacement of chain and sprocket if needed) Plantwide Mechanical 2 heads ANR PM DONE
Wet Area DC
1 Check-up and retightening of setscrews, bolts/nuts, allignment of sprockets, and V-belts at Shredding Mechanical PM DONE
2 Check-up and retightening of setscrews, bolts/nuts, allignment of sprockets at Blanching area Mechanical PM DONE
ABCD 3 PG Operator
3 Check-up and retightening of setscrews, bolts/nuts, allignment of sprockets Mechanical PM DONE
4 Check-up and servicing of roller chain(repalcement if worn-out) Mechanical PM DONE
5 Replace of pillow block bearing snub pulley head side of bridges conveyor at main wet process DC MAINLINE Mechanical Regie Araneta w/ 9 heads CM DONE
6 Replace of pillow block bearing snub pulley tail side of 2nd inspection conveyor DC MAINLINE Mechanical Arobo, Durac, Ocum CM DONE
7 Installation and extension of bracing base structure Feed Screw #3 motor at shredding area DC LINE D Mechanical Talledo,Cerdan,Labe CM DONE
8 Installation and extension of bracing base structure PG#2 motor at shredding area DC LINE D Mechanical Talledo,Cerdan,Labe CM DONE
9 For replacement of new sets of "king pin" (main bolt) of all DC car lifters for preventive maintenance (main lifter and spare lifter) DC MAINLINE Mechanical Sanchez, J with 5 heads PM DONE
Dry Area DC
1 Check-up and allignment of circulating fan impeller/inlet cone Mechanical PM DONE
2 Lubrication of pillow blocks and tightening of bolts and nuts and replacement/tightening of V-belts Mechanical PM DONE
3 Internal inspection of dryer - baffles, brake lining, gaskets Mechanical PM DONE
4 Replacement of bearing for evener, transfer-end brush bearing for lines ABCD (DRYER) Mechanical PM DONE
ABCD 4 Dryer Operator
5 Servicing of steam stap at all condensate lines Mechanical PM DONE
6 Replacement of deteriorated gasket at dryer door Mechanical PM DONE
7 Check-up/ Servicing of dryer discharge horizontal and inclined screw Mechanical PM DONE
8 Replacement of bearings for dryer kicker Mechanical PM DONE

MEG-FM-01-20/19Feb2016/R00
 9 Replace pillow block bearing of exhauster stage B at Line A DC LINE A Mechanical Regie Araneta with 9 heads CM PENDING
10 Re weld crack of rotex box line B, C, D DC BCD Mechanical Manzano,Agusto CM DONE
11 Check and repair of circulating fan A1 Line B due to strong vibration DC LINE B Mechanical K. Sadili w/ 2 heads CM DONE
12 Check and repair of vibrox medium packer #3 DC LINE D Mechanical CM DONE
13 Replacement of 2 pillow block bearing at vibrox packer #4 DC MAINLINE Mechanical CM DONE
Sanchez, J with 5 heads
14 Replacement of pivot boshing vibrox packer #4 DC MAINLINE Mechanical CM DONE
15 Repair vibrox packer #1 DC MAINLINE Mechanical CM DONE
16 Belt splicing(cold process) of bag flattner at DC Line D DC LINE D Mechanical Reden Araneta w/ 12 heads CM DONE
17 Installation plain sheet side baffles of elbow union packing conveyor at Line A DC MAINLINE Mechanical Sanchez, J w/ 5 heads CM DONE
18 Installation of bed plate elbow union at packing conveyor Line A DC MAINLINE Mechanical Sanchez, J w/ 5 heads CM DONE
19 For replacement of new sets of "king pin" (main bolt) of all DC car lifters for preventive maintenance DC MAINLINE Mechanical Niala and 6 heads CM DONE
20 Repair and replace leak flange gasket after actuator B1 and B3 at flexi Dry Line D DC LINE D Mechanical Gomez, Rosello w/ 2 heads CM DONE
21 Repair leaking condensate line: Mechanical DONE
22 a. Main bypass pipe line below compartment B2 Line C DC LINE C Mechanical CM DONE
23 b. A3 Main condensate elbow Line B DC LINE B Mechanical Amarillento, Timtim CM DONE
24 c. A3 #1,2,3 gate valve Line B DC LINE B Mechanical CM DONE
25 d. A3 #4 gate valve Line A DC LINE A Mechanical CM DONE
26 Repair leaking steam coil: Mechanical DONE
27 B1 #2 line B tubelet Mechanical CM DONE
DC MAINLINE A. Sanchez w/ 10 heads
28 A1 #1 Line A tubelet Mechanical CM DONE
29 A3 #4 Line A tubelet Mechanical CM DONE
30 Repair leaking steam flange gasket B1 #4 Line D DC LINE D Mechanical A. Sanchez w/ 10 heads CM DONE
31 Installation of bed plate steepener of hopper lifter packer #3 at mainline DC MAINLINE Mechanical Arobo, Durac, Ocum CM DONE
32 Replace relief valve at DC Mainline DC MAINLINE Mechanical Gomez, Rosello w/ 2 heads CM DONE
CWC
1 Shorten/Cutting of 1 piece plate alignment at Line A extraction conveyor. Mechanical Arobo, Durac, Ocum CM DONE
CWC EXTRACTION
2 Repair of deform tail pulley base of Line A Extraction conveyor Mechanical Regie Araneta with 9 heads CM DONE
3 Repair leaking pasteurizer pump Mechanical Alvin Tanaid CM DONE
4 Repair defective actuator loop 1 Mechanical Fernandez, Cabila CM PENDING
5 Leaking chlorinated water supply line at Line B Mechanical Alvin Tanaid CM DONE
CWC UTILITIES
6 Installation of electron holder of RO Tank at Utility Area Mechanical Vincent, Cabila (coordinate with Gilbert) CM DONE

7 Repiping of soft water tank to RO water Mechanical T. Castino w/ 2 heads CM DONE

8 Repair leaking centrifuge product line Mechanical Amarillento, Timtim CM DONE
In-house PMO / Nuts Receiving
1 Belt splicing(cold process) of cocoshell conveyor at Line 1 PMO Mechanical Reden Araneta w/ 12 heads CM DONE
2 Replace worn out take up bearing (2 pcs) at skyway conveyor Mechanical CM DONE
SKYWAY
3 Replace worn out pillow blocking (2 pcs) at skyway conveyor Mechanical CM DONE
4 Re install all roller conveyor PLANTWIDE Mechanical CM DONE
5 Replace worn out take up bearing at inclined bucket conveyorLine B Mechanical Regie Araneta w/ 9 heads CM DONE
6 Replace worn out pillow block and transfer belt conveyor Line B NUTS RECEIVING Mechanical CM DONE
7 Replacement of worn out pillow block of inclined loading conveyor #3 Mechanical CM DONE
8 Replacement of take up bearing of horizontal discharge belt conveyor NUTS RECEIVING Mechanical CM DONE
9 Belt splicing of belt conveyor PMO Mechanical Reden Araneta w/ 12 heads CM DONE
10 Replacement of roller of inclined bucket conveyor coco shell PMO Mechanical Resty Araneta, Matias with 1 head CM DONE
11 Replace bed plate and roller at horizontal conveyor Line B NUTS RECEIVING Mechanical Resty Araneta, Matias with 1 head CM DONE
12 Replace side baffles at nuts receiving area NUTS RECEIVING Mechanical Resty Araneta, Matias with 1 head CM DONE
13 Replace side rollers at nuts receiving area NUTS RECEIVING Mechanical CM DONE
Reden Araneta with 12 heads
14 Servicing of skyway conveyor(this includes replacement of deteriorated flange and pillow block bearing,lubrication and alignment) PMO Mechanical PM DONE
15 Replacement of bed plate at distributing conveyor 1, 2 and 3 Mechanical CM DONE
16 Installation of floating bin cages at distributing conveyor 1,2 and 3 Mechanical CM DONE

MEG-FM-01-20/19Feb2016/R00 PMO J.Labis w/ 10 heads

 17 Modify water floater hopper Mechanical CM DONE
18 Replacement of bearing of coco shell Line 1 PMO Mechanical J.Labis w/ 10 heads CM DONE
19 Replacement of defective hinges window point cages at Distributing conveyor 1, 2 and 3 Mechanical CM DONE
20 Replacement of bearing of screw conveyor at washing area Mechanical CM DONE
21 Installation of halk decafing Mechanical CM DONE
POM
1 Check-up and allignment of circulating fan impeller/inlet cone POM Mechanical PM DONE
2 Lubrication of pillow blocks and tightening of bolts and nuts and replacement/tightening of V-belts POM Mechanical PM DONE
Dryer operator
3 Internal inspection of dryer - baffles, brake lining, gaskets POM Mechanical PM DONE
4 Replacement of bearing for evener, transfer-end brush bearing POM Mechanical PM DONE
5 Check and repair all steam coil leaked POM Mechanical Sanchez,Andres w/ 10 heads CM DONE
6 Replacement of apron plates POM Mechanical Adang w/ 6 heads CM DONE
7 Repair kicker Line A and B POM Mechanical Adang w/ 6 heads CM DONE
8 Repair of chute of screw #3 POM Mechanical Adang w/ 6 heads CM DONE
Repair/Welding of detached walls at POM beside external gate POM
9 Replace pillow block bearing at circulating fan A5 POM Mechanical Adang w/ 6 heads CM DONE
Specialty
1 Check-up and allignment of circulating fan impeller/inlet cone SPL Mechanical Kim Sadili w/ 2 heads PM DONE
2 Lubrication of pillow blocks and tightening of bolts and nuts and replacement/tightening of V-belts SPL Mechanical PM DONE
3 Internal inspection of dryer - baffles, brake lining, gaskets SPL Mechanical SPECIALTY OPERATOR PM DONE
4 Replacement of bearing for evener, transfer-end brush bearing SPL Mechanical PM DONE
5 Replace worn out driven sprocket of DCB (Double Cone Blender) at wsc batching area WSC Mechanical P. Araneta w/ 2 heads CM PENDING
6 Check up all circulating fans (replace bearing if worn out, repair base/structural if needed) TST Mechanical K.Sadili,w/ 2 heads PM DONE
7 Pull out wall fan exhaust at Packing and Process area CNC Mechanical P. Araneta w/ 2 heads CM DONE
8 Check defective main steam gate valve TST DRY Mechanical Sanchez,Andres w/ 10 heads CM DONE

MEG-FM-01-20/19Feb2016/R00
 DC

1. Replace pillow block bearing of exhauster stage B at Line A

2. Check and repair of circulating fan A1 Line B due to strong vibration
3. Alteration of base motor kicker A1 at Line D
4. Re weld crack of rotex box line B, C, D at DC Production
5. Installation and extension of bracing base structure PG#2 motor at shredding flexi line d
6. Replcae of pillow block bearing snub pulley tail side of 2nd inspection conveyor
7. Replace of pillow block bearing snub pulley head side of bridges conveyor at main wet process
8. Repair and replace leak flange gasket after actuator B1 and B3 at flexi Dry Line D
9. STEAM COIL LEAK:
B1 #4 LINE D LEAK FLANGE GASKET
B1 #2 LINE B TUBULET LEAKING
A1 #1 LINE A TUBULET LEAKING
A3 #4 LINE A TUBULET LEAKING
10. CONDENSATE LINE LEAKED
MAIN BYPASS PIPE LINE BELOW COMPARTMENT B2 LINE C LEAKING
B3 INNER SIDE GATE VALVE LINE C LEAKING
A3 MAIN CONDENSATE ELBOW LINE-B LEAKING
A3 #1,2,3 GATE VALVE LINE B LEAKING
A3 #4 GATE VALVE LINE A LEAKING
11. INSTALLATION BASE PLATE STEEPENER OF HOPPER LIFTER PACKER #3 AT MAIN LINE
12. RE WELD CRACK OF ROTEX BOX LINE B, C, D AT DC PRODUCTION