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Contents
1. Introduction .......................................................................................... 1
2. Heating................................................................................................... 2
2.1 Circulation Systems (Hydronic Systems) ................................. 2
2.2 Forced Air Systems ......................................................................... 4
3. Ventilation ............................................................................................. 5
4. Air Conditioning .................................................................................. 8
4.1 Refrigeration Cycle (Heat Pump)................................................ 9
4.2 Dehumidification and Humidification Systems ..................... 11
4.3 Evaporative Cooler ....................................................................... 13
5. HVAC System Integration, Fault Detection and Training ....... 14
......................................................................................................................... 14
5.1 HVAC System Integration........................................................... 14
5.2 Fault Detection and Training ..................................................... 15
6. Specialised HVAC Systems ............................................................. 16
6.1 Environmental Control Systems (ECS) .................................... 16
6.2 Environmental Control and Life Support Systems (ECLS) . 17
7. Concluding .......................................................................................... 19
1. INTRODUCTION
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buildings as well as other specialised systems such as aircraft and marine
environments where safe and healthy environmental conditions are
regulated with respect to temperature, pressure, humidity and air
quality. The HVAC industry relies heavily on thermal fluid systems to
operate, making Flownex ideal for design, optimisation and simulation in
this industry on component, system and complete product level.
Although interrelated, for the purpose of this document, typical Flownex
applications are presented in terms of heating, ventilation, air
conditioning, integration and specialised systems sections.
2. HEATING
Heating systems may form part of a complete HVAC system or may only
serve the single purpose of heating. Heating systems are typically
installed as single local heating units or as complete central heating
systems. Local heating systems typically comprise of a single unit used
to heat a single room by means of electricity or gas. Typical examples
are:
baseboard heaters
space heaters
radiant heaters
wall heaters
furnaces (fireplace)
heat pumps
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Circulation in the system is achieved by means of a pump which
circulates the fluid through the system. In steam systems no pump is
required for circulation purposes. The circulation fluid is carried from the
heating point to the consumption points by means of a distribution
network. The network typically comprises of pipes, isolation valves, bleed
valves, automatic bypass valves, thermostatic control valves, feed and
expansion tanks and radiators. Systems utilising steam may also include
steam traps and pressure relieve valves. The radiators are heat
exchangers in which heat is transferred from the circulation fluid to the
air within the heated environment. Distribution networks may also
comprise of a number of tubes passing within the floor, therefore
heating the floor and the room accordingly. The heated circulation fluid
may also be used for other secondary uses such as heating water in
water heaters for domestic use.
Flownex can be used for the simulation and system design of circulation
central heating systems. Its ability to simulate the temperature
dependence of oil’s (and other fluids’) viscosity and thermal capacity
enables the user to simulate and design the required heating and
pumping capacity of central heating systems. Flownex fundamentally
solves the flow distribution in multi parallel flow paths, thus enabling
system design to optimise distribution network layout for optimum
circulation fluid distribution. Flownex has advanced heat transfer
capabilities taking into consideration the thermal mass of the circulating
fluid as well as that of the distribution network material. Flownex heat
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transfer capabilities also include conduction and convection heat
transfer as is typically found in radiators and boilers. Heat loss to the
surroundings for various insulating materials and thicknesses is also
calculated for the distribution network. Flownex has two phase fluid
capabilities, enabling the simulation and design of steam systems where
condensation and boiling occurs. The Flownex designer can be used to
optimise the complete system and the Flownex control library used to
simulate and design the systems’ control philosophies and control
components. Apart from Flownex's ability to simulate central heating
systems, it can further be used in the simulation and design of district
heating systems on a much larger scale, encompassing all the
phenomena encountered in central heating systems.
Flownex can be used for the simulation and system design of forced air
central heating systems. Its ability to determine pressure loss and flow
distribution through multiple parallel flow paths enables the user to
design the system layout and component sizes, damper placement as
well as blower sizing. Flownex has advanced heat transfer capabilities
taking into consideration the thermal mass of the circulating fluid as well
as that of the distribution network material. Flownex heat transfer
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capabilities also include conduction and convection heat transfer as is
typically found in air handler units. Heat loss to the surroundings for
various insulating materials and thicknesses is also calculated for the
distribution network. Flownex has the ability to simulate air and water
vapour mixtures, enabling the user to determine the relative humidity
throughout the system as well as condensation and evaporation
phenomena. This also enables the user to simulate the effect of
humidifier/dehumidifiers and their effect on the relative humidity. The
Flownex designer can be used to optimise the complete system and the
Flownex control library used to simulate and design the systems control
philosophies and control components.
3. VENTILATION
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as to keep building interior air circulating thus preventing stagnation of
the air.
Methods for ventilating a building (or other spaces) may be divided into
natural ventilation and mechanical or forced ventilation. With natural
ventilation a building is ventilated with fresh outside air without the use
of a fan or other mechanical system. This can be achieved with open
able windows, trickle vents and other architectural systems where warm
air in the building can be allowed to rise (stack effect) and flow out of
the building thus forcing cool outside air to be drawn into the building
naturally through openings in lower areas of the building. These systems
use minimal or no energy but may not be able to maintain thermal
comfort in warmer humid climates. Error! Reference source not found.
shows a schematic of a natural draft ventilation system.
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Figure 4: Schematic of a solar chimney and geothermal heat exchange
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Figure 5 Schematic of a mechanical or forced ventilation system.
Flownex can be used for the simulation and system design of ventilation
systems. Flownex has advanced heat transfer capabilities taking into
consideration the thermal mass and buoyancy effects of warmer less
dense air, circulating due to buoyancy effects in solar chimney and
natural ventilation systems. Its ability to determine pressure loss and flow
distribution through multiple parallel flow paths enables the user to
design the system layout, component sizes, damper placement, filter
sizes as well as to perform blower sizing for mechanically ventilated
systems. Flownex has the ability to simulate air and water vapor
mixtures, enabling the user to determine the relative humidity
throughout the system as well as condensation and evaporation
phenomena and where it may occur. The Flownex designer can be used
to optimize the complete system by means of designing for user
specified parameters (for example maximum duct velocity or humidity).
The control library can be used to simulate and design the systems’
control philosophies, control components and monitoring systems as
well as to determine their optimal positions in the system.
4. AIR CONDITIONING
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environment. Since air conditioning is interrelated to heating and
ventilation processes as discussed above, this section will focus
specifically on:
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Figure 6: Schematic of a typical refrigeration cycle.
Figure 7: schematic layout of a geothermal heat pump used for residential heating/cooling.
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Flownex can be used for the simulation and system design of
refrigeration systems. Its ability to simulate single phase flow (gas and
liquid) as well as two phase flow (gas and liquid mixture) enables
Flownex to simulate fluid conditions through the complete cycle. Heat
transfer in the evaporator and condenser can be simulated during the
phase change. Flownex has the ability to simulate the heat exchanger
material resistance as well as the thermal mass of the system which can
aid in the design of secondary circulation loops as is encountered in
geothermal heat pumps. Pressure losses and flow rates can be
simulated for the heat exchanger’s (air and refrigerant sides), enabling
the user to perform component sizing. Flownex has the ability to
simulate air and water vapour mixtures, enabling the user to determine
the temperature and the relative humidity through the system as well as
condensation and evaporation phenomena and where it may occur. The
Flownex designer can be used to optimise the complete system by
means of designing for user specified parameters. The control library
can be used to simulate and design the systems’ control philosophies,
control components and monitoring systems.
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areas. Alternatively they may be used in conjunction with large HVAC
systems for dehumidification of complete buildings.
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Flownex can be used for the simulation and system design of
humidification and dehumidification systems. Apart from the design of
dehumidifiers (section 4.1), the actual humidity distribution throughout
conditioned areas can be determined by means of Flownex. This
enables the user to determine the required humidification/
dehumidification to be conducted as well as the placement of these
devices in larger systems. The effects of changing environmental
conditions on the humidity and distribution thereof throughout the
system can also be determined. The control library can be used to
simulate and design the systems’ control philosophies, control
components and monitoring systems as well as to determine the correct
placement of measurement equipment.
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Flownex can be used for the simulation and system integration design of
complete HVAC systems. Flownex has the ability to handle multi fluid
networks, enabling the simulation of refrigeration cycles, district heating
systems as well as the conditioned air and water vapour cycles in a
single complete network representing the HVAC system. This allows the
user the ability to determine the integrated performance and the effect
that the individual systems have on each other, thereby aiding in
component sizing, selection and HVAC system optimisation. The
Flownex designer and optimiser capabilities can be used to design the
system for specific parameters while other parameters are optimised to
reduce cost and increase performance. Flownex has transient solution
capabilities, allowing the user the ability to determine the HVAC systems’
performance with changing ambient conditions as well as to determine
the systems’ response to changing user thermal set-points and
individual sub systems performance variation. The Flownex control
library can be used to simulate control philosophies and measurement
positions of existing HVAC systems as well as to design new control and
measurement systems for new and existing HVAC systems.
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6. SPECIALISED HVAC SYSTEMS
Flownex can be used for the design, optimisation and simulation of the
ECS. The components making up the ECS can be simulated with
Flownex, which allows simulation from basic design to detail design of
individual components up to systems level. Flownex’s ability to simulate
bleed air from the compressor, through the pressure regulating valve,
pre-cooler, air conditioning system including filers and dehumidifier
through to cabin pressure control makes it ideally suited for design and
optimisation of the complete system. Transient simulation capability
allows simulation and design of the system parameters during transient
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events such as altitude change (change in system inlet pressure and
temperature as well as humidity levels) under normal operating
conditions as well as for abnormal (accident scenarios) conditions.
Flownex has the ability to mix gasses such as air and water vapour, thus
allowing the prediction of condensation and icing on components and
can also be used for humidity control design to achieve the required
humidity levels. The design of control philosophies for complete
systems or individual components can be done while control
philosophies for existing systems can be improved by means of
simulation before hardware is fabricated.
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oxygen, drinking water, waste processing, temperature control,
ventilation and CO2 removal.
Typically most of these ECLS systems rely on thermo fluid cycles which
include pressurized gas containers, filters, heat exchangers,
humidifying/dehumidifying equipment, fans, control valves, pumps,
storage tanks, piping and ducting as well as control equipment to
manage and maintain the required conditions to sustain life.
Figure 13: ECLS system process flow diagram of the International Space
Station.
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7. CONCLUDING
Flownex has a control and electrical library, thus enabling the user to set
up complete integrated networks of the whole system. The Flownex
designer capability allows the user to design for multiple parameters in a
single designer run. This allows the user to design for a number of
design specifications (such as maximum duct velocity and humidity) in a
single simulation.
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