PQC Report - Email, Turn Over

Date: - 08/07/19
Code Date - 9219DV

Group - Eagle
Shif - 2nd
Observations/GMP Compliance:
-
flipper intendend for specific lines marked with "holes" e.g. 1 hole for line 1, 2 for line 2
forth are not strictly followed due to not enough available flippers for turn over per line
left handed personnel.
- project contractors don't endorsed properly the used uniform after getting undressed at
room. Shirt and pants are put to cabin messily/untidy.
Incident, Event, or Special Activities

- Satake Technicians arrived and conducted calibration and trial run
- Project (Brava) have conducted repair works of line 2 inclined screw due to metal to met
contact.
- EMD (civil) conducted repair of damaged door , dry process entrance
- endorsed hold by Warren to warehouse (Harold) regarding metal to metal contact of scr
repicking and re passing
- helped sir R. Bayogan to prepare cleaning and sanitation protocols at blancher feed end
- advised to hold all WIP from 1st - 3rd shift, line 2, 9218DV code date, H- Level
-
revised sampling of MARS, 1st lot - 1 sample (25kg), following lots, every 2 lots e.g. 200
= 1 sample, 10 bags, 2010 -2029 = 1 sample ,20 bags ; if ever there are samples that hav
sample must be taken immediately then will follow sampling 1 sample/10 bagsuntil pass
proceed to 1 sample/20bags.
Dry Process
Line 1 - continuous milling
- H-Level Run ( Arasco) Conventional
- continue cordon of line 1 packing area
- separate "crocs" / slippers use inside the cordoned area
- will conduct trial manually for satake machine then proceed to trial run installed below r
machine
- conduct BLS Swab before installation.
Line 2 - no run/ idle

- conducted idle cleaning at blancher feed end and dryer aprons
Line 3 - continuous milling

- Unsulfited run (Ferrero Catz) Conventional
- checked blue belt conveyors
8:20 AM ok
10:15 AM ok
1:05 PM ok
-
packing of medium done at picking table due to no available blue belt conveyor for insta
- instruct packer of medium to attach bottom cover of bags to prevent oil stains
- cut off repro line 3 at around 1:00 pm
Optical Sorter Sorter Status Rejection Rate

Line 1 Satake - Not used w/in the shift -
Line 2 Sortex - no operation -
Line 3 Sortex - Operational 58.09%
Repicking of Catch Pan and Overflow Materials

- done
Finished Good Sieve Testing

- all samples are within specified limit
Wet Process
Surge Tank Drained Water every 4 hours
Line 1 - done
Line 2 - done
Grinder rpm repro rpm

Line 1 - 46 16
Line 2 - no milling
Line 3 - 58 10
Tramp Metal Collection

- No metal found at Wet Process Area/Grinder Area Z-type Magnets
Sulfite Titration and Sulfite Flow Rate
Titaration (ppm) Flow Rate (ml/min) Remarks

Tank A B A B
Line 1 - 75.69 64.6 887 886 H - Level
Line 2 - no run
Line 3 - - - - - Unsulfited Run
Sprout Retrive :
Weight (kg)
PMO - 94
Line 1 - 16
Line 2 - 13
Total - 123
Blancher 1,2,3
- No abnormalities, All parameters are within specified limit
Blancher Alarm Test

Line 1 done - 1st shift
Line 3 not yet - shift
Warehouse
- hourly Test Run/passing of Metal Seeded Bags on Metal Detector , done
- No metal alarm bag ( Finished Goods)
VCO
- no operation
In - Process Rejections
Defect Weight in lbs
Process Related Defective (PRD) Line 1 Line 2 Line 3 Total
High Moisture 0
Low Moisture 0
Off Color 0
Off Sieve 0
Off Odor 0
High Paring Specks Count/Fiber 0
High Discolored Specks Count 152 707 859
Off Size 0
Bypassed due to Contamination 0
Bypassed sue to equipment breakdown 0
Sub - Total 152 0 707 859
Process Related Non-Defective

First Drop 0
Last Drop 0
Tramp Metal Collection 0
Overflow 77 49 126
Catch Pan 419 780 1199
Cooling Section/ Dryer Compartment 0
Unwanted Cut/s 0
Weight Correction 52 92 144
Others (please specify): 0
Group pack Vibrox (L2 & L3) 72 72
Mars Sample (L2) 0
Group pack catch pan (L2 & L3) 0
Sub - Total 548 0 993 1541
Total PRD & PRND 700 0 1700 2400

Total Produced (lbs) 18188 0 19742 37930
Percent Work In- Process 3.85% 0.00% 8.61% 6.33%
Total Bags Packed Bag Wt. Line 1 Line 2 Line 3 Total

25 Kg 330 307 637
20 Kg 64 64
No. of bags packed
25 lbs 0
No. of bags packed
100 lbs 0
25 Kg 18188 0 16920 35108
20 Kg 0 0 2821.9 2821.9
Weight in lbs
25 lbs 0 0 0 0
100 lbs 0 0 0 0
Total lbs 18188 0 19742
NCRS Contamination
- none

- no metal found
Metal Contamination
- none
Finished Product Hold and Defect

- none
- End -
h "holes" e.g. 1 hole for line 1, 2 for line 2 and so
gh available flippers for turn over per line and for
e used uniform after getting undressed at decon

/untidy.
f line 2 inclined screw due to metal to metal
d) regarding metal to metal contact of screw for
sanitation protocols at blancher feed end.
e 2, 9218DV code date, H- Level
25kg), following lots, every 2 lots e.g. 2000 - 2009

0 bags ; if ever there are samples that have failed,
ollow sampling 1 sample/10 bagsuntil passed then
then proceed to trial run installed below rotex
o no available blue belt conveyor for installation

over of bags to prevent oil stains
Remarks
H - Level
Unsulfited Run
Date : 08/07/19
Code Date : 9219DV
Group : Eagle
Shif : 2nd
Dry Process Area
Line 1 - Continues milling at 46 rpm with 16 rpm repro.
- Still cordon line 1 from picking line to packing area due (S+) .
Line 2 - No milling, continues heat-up.

- At 10:30 pm CF # 10 trip-off
-
Continues milling at 48 rpm with 10 rpm reprocessing. A left-over from outgoing shift (Team Eagle).
- All MARS sample fiber and specks count have passed
- Cut-off milling at around 10:16 PM.
Line 3 - Continues milling at 60 rpm with 10 rpm repro

- Checked and inspect of primary and secondary blue belt conveyors:
Time of
Frequency of Checking Status
checking
- Start 11:30 PM ok
- Middle 2:10 AM ok
- Cut-off milling at 10:17 PM.
Additional input:
- Since we have encouter (S+) at line 1. PSS discussed together with dry process leadman, Pqc-leadman and 3ps
supervisor in proper handling and execution of cleaning:
● First, before start cleaning at all equipments or touching of all equipments. Let's first fully clean and
sanitized all flooring at dry process area from line 1 to 4, picking line, packing line including MCC room,
hallway and decon area.
● It should be fully clean and sanitized.

● Used of oxonia 3 % concentration for sanitation and blow torch as final sanitation.
● After full cleaning and sanitation of Flooring , proceed to 1st cleaning activity.
- All used materials like katsa rag, croocs, trousers, t-shirt, hair net and facemask are segragate properly. And advised
laundry personnels to have a special treatment to those segragate materials for laundry. It must be separated to
others process uniforms during laundry.

Line 1 Satake Not used w/in the shift -
Line 2 Sortex Operational 63%

- Done repick for reprocessing
- All generated WIP with-in the shift are done re-pick.
Sieve Analysis Sample for Finish Goodsb from lef-over:

- All samples are within specified limit
NCRS Contamination
- Negative of Non-coconut related specks with the shift.

- Negative of metal found on z-type magnets for all lines during tramp metal collection during cleaning.
Metal Contamination
- None
Wet Process Area
Surge Tank
Line 1 - Already Drained
Grinder
Line 1 - Cut-off
Line 2 - 48 rpm w/ 10 rpm repro
Line 3 - 60 rpm (puremeat)

- No metal found at Wet Process Area/Grinder Area Z-type Magnets, during cleaning.
- with-in specified limit
Tank Titaration (ppm) Flow Rate (ml/min) Remarks

Time A B A B
Line 2 - 2:30 PM - 83.67 - 724
Sulfited Run
7:00 PM 73.45 - 826 -
Titaration (ppm) Flow Rate (ml/min)

Time A B A B
Line 3 - - - - - -
Unsulfited Run
- - - - -
Sprout Retrive :
Weight (kg)
Line 1 - -
Line 2 - -
Total - -
● Zero sprout
Blancher 1,2,3
Blancher Alarm Test

Line 1 cut-off - 2nd shift
Line 2 done - 2nd shift
Warehouse
- No metal alarm bag ( Finished Goods) from left-over.
Virgin Coconut Oil (VCO)

- No Operation/No personnel assigned
- Check and inspect VCO lines, still there was a accumulted fines at collecting tank, need for intensive
cleaning.
Date: - 08/05/19
Code Date - 9217 DV
Group - Eagle
Shift - 3rd
Dry Process Area
Line 1 - Still cordon line 1 from picking line to packing area due (S+) .
- continue remaining swab points. Done.
- start milling at around 5:15pm
- Swab for (S+) , jack pallete, macaroon and medium vibrox cover, motor medium, platform(medium and
macroon)
- Provide sample for sulfite.
Line 2 - No milling.
- Continues full welding activity on hopper after screw conveyor 1. Cleaning Port were made last shutdown
cleaning. Wealding build needed to be fixed and elimination of pin holes. ( Not Thoroughly
done, As advise activity to be continued next shutdown, done coordinate w/ Maam Fyne. )
- For turned-over to the next shift: Thorough cleaning and sanitation of screw and hopper affected during
welding activity. Swab to be made (both ATP and BLS after cleaning.)
Line 3 - continues swab, done.

- 3:53Pm milling at 60 rpm/10 rpm repro).
4:45pm - ok
- 8:00pm - ok
9:45pm - ok
Line 2 Sortex Stand by
Line 3 Sortex Operational 68.42%
Others:
Repicking of FG due to Apo's Rubber Contamination last Saturday.

- Results on the table of Ma'am
Sieve Analysis Sample for Finish Goods.

NCRS Contamination

Metal Contamination
- None
Note: All WIP shall be delivered via anter room.

- Line 4, WIP Conveyor Area, was cordoned due to S+
- Cleaning and sanitation done in all floors including bench for crocs.
- Cleaning and sanitation done and blow torch.
laundry personnels to have a special treatment to those segragate materials for laundry. It must be separated to others
process uniforms during laundry.
Wet Process Area
Surge Tank
Line 1 - Drained
Line 2 - Drained
Grinder
Line 1 - 46rpm
Line 2 - no milling
Line 3 - 60 rpm / 10 rpm repro

- No metal found at Wet Process Area/Grinder Area Z-type Magnets.

Tank A B A B
Line 1 - 113.32 510 Sulfited Run
Line 3 Empty Tank Unsulfited Run
Blancher 1,2,3
Warehouse

- No metal alarm bag ( Finished Goods).
VCO
Date: - 08/05/19
Code Date - 9217DV
Group - Apo
Shif - 1st
PRE-START-UP ACTIVITY:
● Continues cleaning both dryer's Line 1, 2 and 3 using compressed air apecially at steam coils, stiffiners
and its structure and after used katsa rag to wipe all dc fines in every compartment. Including picking
line, packing line, mezzanine area, hallway and decon area.
● Conduct swab of buhler pipes including optical sorter of Line 2 and Line 3. After swab of buhler pipes,
there was an assigned personnel to install of buhler pipes.
● There was still working on Line 1 Rotex machine chute by Project Team. They were able to conduct
adjustment of Rotex Hopper. (All Rotex chute and hopper must be clean and sanitized since it was used
during there activity for adjustment and testing of rotex machine).
● Conduct checking and verification of cleaning in the line's form PMO area to Dry Process Area:
PMO - Area's are un-clean are pitbull mezzanine specially at overhead pipes and outside conveyor.
- Cobweb are still present specially below shelling bin and above surfaces like piping line.
- Also need for cleaning are crates, push cart and other structural areas.
WET - Trimming line (cross black belt conveyor) is unclean need for scrab of its surfaces.
- other equipment like inlcined screw conveyors, floater, decapping blade, surge tank are clean.
- Grinder area (distributing and sulfite screw conveyor including repro hopper are clean).
- All blancher (stage A and B) of both line's (1, 2 and 3) are need to scrab all surfaces of screw
and flight since there was brown in color that stick to it.
DRY - Unclean areas that need to be clean are Line 3 stage C1 and C2, Packing area (Line 1, 2 and
3) specially at weighing hopper, since there was a presence of dc fines.
● Conduct Misting Activities at exactly 4:00 AM.

Date: - 08/04/19
Code Date - 9216DV
Group - Apo
Shift - 1st
Dry Process Area
Note: There was a left-over from Team Eagle.

Line 1 - Still cordon line 1 from picking line to packing area due (S+) .
-
As advised, do not touch of all equipment until it does not fully done in cleaning and sanitizing of all
floors (line 1, 2, 3 and 4), picking line and packing line including MCC room, hallway and decon area.
Line 2 -
Continues milling at 48 rpm with 10 rpm reprocessing. A left-over from outgoing shift (Team Eagle).
- Cut-off milling at around 10:16 PM.
Line 3 - Continues milling at 60 rpm (pure meat). A left-over from outgoing shift (Team Eagle).
Time of
Frequency of Status
Checking
checking
- Start 10:05 PM ok
- Cut-off milling at 10:17 PM.
Additional input:
- Since we have encouter (S+) at line 1. PSS discussed together with dry process leadman, Pqc-leadman and 3ps
supervisor in proper handling and execution of cleaning:
● First, before start cleaning at all equipments or touching of all equipments. Let's first fully clean and
sanitized all flooring at dry process area from line 1 to 4, picking line, packing line including MCC room,
hallway and decon area.
● It should be fully clean and sanitized.

● Used of oxonia 3 % concentration for sanitation and blow torch as final sanitation.
● After full cleaning and sanitation of Flooring , proceed to 1st cleaning activity.
laundry personnels to have a special treatment to those segragate materials for laundry. It must be separated to
others process uniforms during laundry.


Sieve Analysis Sample for Finish Goodsb from lef-over:

NCRS Contamination

Metal Contamination
- None
1st Cleaning Acitvity:
- Partial cleaning at dryer's line 1, 2 and 3.
- Partial cleaning of picking line and packing line.
- Remove all Generated WIP at dry process and transfer to wet area (grinder).
- Transfer all pallet at wet area for wet wash.
- Not all equipments, detachables and perforated baffles are transfer to wet area.
Wet Process Area
Note: There was a lef-over from Team Eagle.

Surge Tank
Grinder
Line 1 - Cut-off

- No metal found at Wet Process Area/Grinder Area Z-type Magnets, during cleaning.

Time A B A B
Line 2 - 2:30 PM - 83.67 - 724
Sulfited Run
7:00 PM 73.45 - 826 -

Time A B A B
Line 3 - - - - - -
Unsulfited Run
- - - - -
Sprout Retrive :
Weight (kg)
Line 1 - -
Line 2 - -
Total - -
● Zero sprout
Blancher 1,2,3
Blancher Alarm Test

Line 1 cut-off - 2nd shift
1st Cleaning Acitvity:
- Partial cleaning from trimming line (black belt conveyor, decapping, floater, surge tank and inclined screw
conveyor.
- Partial cleaning of grinder area including repro hopper, pared meat black belt conveyor, distributing screw
conveyor, sulfite screw and albosol tank.
- Partial cleaning of blancher Stage A and B for line 1, 2 and 3 including steam lock.
Warehouse

- No metal alarm bag ( Finished Goods) from left-over.
VCO
- Check and inspect VCO lines, still there was a accumulted fines at collecting tank, need for intensive
cleaning.
Date: - 08/03/19
Code Date - 9215DV
Group - Eagle
Shift - 3rd
Dry Process Area
Line 1 - Continues milling at 46 rpm with 16 rpm reprocessing

- After completion of FG bags for Mac H codedate 9208DV change it to 9215DV as a new utilized
codedate and back to its staring number.
- Cordon line 1 from picking line to packing area due (S+) .

- Conduct Investigative Swab for (NPCS) and (SPS) connected to (S+).
● At 5:20 PM start swab for NPCS:
- Motors at vibrox
- Platform at packing area
- Vibrox 1 line 1
- Vibrox 2 line 1
- Pallet Jack
Note: Not Composite
● At 6:30 PM start swab for Special Sample Swab (SPS)/ only 6 samples:
- SPS 01 used shoes
- SPS 02 pathway to anti-room
- SPS03 MCC room
-SPS 04 floors near conveyor going to antiroom
- SPS 05 WIP waiting area line 4
- SPS 06 floors near conveyor oing to wet area
- Both satake sorter machine are idle. Non-operational, stand-by.
- At 08:57 PM cut-off milling.
-
As advised, do not touch of all equipment until it does not fully done in cleaning and sanitizing of all
floors (line 1, 2, 3 and 4), picking line and packing line including MCC room, hallway and decon area.
Line 2 - Continues milling at 48 rpm with 10 rpm reprocessing

Line 3 - Continues milling at 60 rpm (pure meat)

Time of
Frequency of Status
Checking
checking
- Start 3:20 PM ok
- Middle 6:50 PM ok
- End 9:50 PM ok


Finished Good Sieve Testing : All samples are within specified limit
NCRS Contamination

- Negative of metal found on z-type magnets for all lines during tramp meta collection.
Metal Contamination
- none
Wet Process Area

Line 1 - done
Line 2 - done
Grinder

- No metal found at Wet Process Area/Grinder Area Z-type Magnets.

Time A B A B
Line 1 - 2:30 PM - 69.34 750
Sulfited Run
4:45 PM 79.64 - 651

Time A B A B
Line 2 - 2:30 PM - 83.67 - 724
Sulfited Run
7:00 PM 73.45 - 826 -

Time A B A B
Line 3 - - - - - -
Unsulfited Run
- - - - -
Sprout Retrive :
Weight (kg)
Line 1 - 10.0
Line 2 - 44.0
Total - 54.0
Blancher 1,2,3
Blancher Alarm Test

Warehouse

VCO
- No Operation
Date: - 08/03/19
Code Date - 9215
Group - Apo
Shift - 2nd
Dry Process
Line 1 - 46 rpm, 16 repro

- cleaning line 1, cut off 11:00 am
- H-Level Run ( Arasco)
- black rubber contamination @ around 7:25 am
- hold all contaminated materials - 2,807 lbs
- both satake sorters idle, on stand by
- checked feed end, clean and sanitized with oxonia 2%
Line 2 - 48 rpm, 10 rpm to 12 rpm

- trouble at PG # 3 - cut off load @ around 8:00 am
- trouble passed more than 2 hours, proceed to day - end cleaning @ around 10:00 am
- resumed milling at around 1:10 pm
Line 3 - 60 rpm , 10 repro

- continuous milling
8:15 AM ok
10:09 AM ok
1:10 PM ok

Line 2 Sortex - Operational 56%

- no repicking done for catch pan and overflow mateirals
- to be picked tomorrow or this 1st shift change shift
NCRS Contamination
- black rubber found at picking table line 1
- bypass all materials and labeled accordingly

- no metal found on z-type magnets for all lines
Metal Contamination
- none
Wet Process

Line 1 - done
Line 2 - done
Grinder
Line 2 - 48 rpm ,10 - 12 rpm
Line 3 - 60 rpm, 10 repro rpm


Tank A B A B
Line 1 - 71.08 778
Line 2 - 84.03 758
Sprout Retrive :
Weight (kg)
Line 1 - 15.0
Line 2 - 5.0
Total - 20.0
Blancher 1,2,3
Blancher Alarm Test

Warehouse

VCO
- no Operation
- continuous cleaning
-
-
-
Date: - 08/03/19
Code Date - 9215 DV
Group - Durian
Shift - 1st
Dry Process
Line 1 - 46 rpm, 16 rpm repro

- ( Coordinate w/ Sulfite operator regarding yesterday's result (L1= 57ppm)
and make adjustment
- Provided sulfite sample for testing
- Satake not used within the shift
-
-

- H-Level Run ( MARS)
- ( Coordinate w/ Sulfite operator regarding yesterday's result (L1= 55ppm)
and make adjustment
- Provided sulfite sample for testing
- All MARS sample speck and fiber count testing- all passed
-
-
Line 3 - Continuous cleaning activity as started by 3rd Shift.

- Continue strahman cleaning at Feed-end. Sanitize w/ 2% Ozonia afterwards.
- Start milling at 4:45am, 1st drop at dryer discharge at around 5:30am.
- group pack medium still not used; belt conveyor cut

Line 2 Sortex - Operational 58.82% Passed
Line 3 Sortex - On Stand by

- done within the shift
NCRS Contamination
- none

Metal Contamination
- none
Wet Process

Line 1 - done
Line 2 - done
Grinder
Line 2 - 48 rpm , with 16 repro rpm.
Line 3 - 60 rpm puremeat


Tank A B A B - -
Line 1 - 115.92 78.07 623 943 - -
Line 2 - 63.97 123.17 985 517 - -
Line 3 - - - - - - - Empty Tank, Unsulfited Run
Sprout Retrive :
Weight (kg)
Line 1 - 18.0
Line 2 - 3.0
Total - 21.0
Blancher 1,2,3
Blancher Alarm Test

Line 1 done , by 2nd shift
Line 2 done , by 1st shift
Line 3 10:54 PM, done, alarmed , passed
Warehouse
- hourly Test Run/passing of Metal Seeded Bags on Metal Detector , verified, done
- No metal alarm bag ( Finished Goods produced w/in the shift)
VCO
- No Operation/No activity
Date: - 08/02/19
Code Date - 9214 DV
Group - Eagle
Shift - 3rd
Dry Process

- Satake were cleaned. Not used within the shift.
-
-
-

- H-Level Run ( MARS)
- All MARS sample speck and fiber - all passed
- 4:03Pm to 4:07PM , Load Gap due to overflowing of Ground Meat at end of Sulfite Screw,
immediately attended by EMD.
-

- 8:07 PM, Load/Milling Cut-off , proceed to day-end cleaning.
7:30 PM ok
8:20PM ok
- Cleaning were not finished by 3rd Shift, continued by 1st shift.


NCRS Contamination
- none

Metal Contamination
- none
Wet Process

Line 1 - done
Line 2 - done
Grinder
Line 2 - 48 rpm , with 16 repro rpm.


Tank A B A B
Line 1 - 66.1 714
Line 2 - 75.12 837
Line 3 - - - - - Empty Tank, Unsulfited Run
Sprout Retrive :
Weight (kg)
Line 1 - 5.0
Line 2 - 10.0
Total - 15.0
Blancher 1,2,3
Blancher Alarm Test

Line 3 8:23 PM, done, alarmed , passed
Warehouse
- hourly Test Run/passing of Metal Seeded Bags on Metal Detector , verified, done
VCO
- No Operation/No activity
Sulfite Screw,
k, Unsulfited Run
Date: - 08/02/19
Code Date - 9214 DV
Group - Apo
Shift - 2nd
Dry Process
Line 1 - 46 rpm, 16 repro

- cleaning line 1, cut off 11:00 am
- Satake Removed
- checked feed end, clean and sanitized with oxonia 2%
- dismantled both satake sorters for cleaning, to clean top portion to by next shift
Line 2 - 48 rpm, pure meat

- continued change of rotex screens, 7/28/19 - auto claved date
- All MARS sample speck and fiber - all passed
- resumed milling at around 7:10 am
- H- level
- new apron brush were isntalled

8:10 AM ok
10:11 AM ok
1:05 PM ok


- done also yesterdays back logged wip for repick
NCRS Contamination
- none

Metal Contamination
- none
Wet Process

Line 1 - done
Line 2 - done
Grinder
Line 2 - 48 rpm ,pure meat


Tank A B A B
Line 1 - 89.73 63.97 644 904
Line 2 - 98.66 74.83 679 895
Sprout Retrive :
Weight (kg)
Line 1 - 20.0
Line 2 - 4.0
Total - 24.0
Blancher 1,2,3
Blancher Alarm Test

Line 3 done, by 1st shift
Warehouse

VCO
- No Operation , oil present at storage tanks and at sweco
- conduct cleaning at around 8:00 am ,
- no manning from SP's
- cleaning done by FTE
- filter cloth not installed
Date: - 08/02/19
Code Date - 9214 DV
Group - Durian
Shift - 1st
Dry Process
Line 1 - continous operation at shift in.

- Satake not used on Line 1 ( Two Satake's were dismatled 3rd Shift)
- Privided Sulfite Sample
Line 2 - continous operation at shift in.

- Resume milling at around 4:55pm
- MARS Fiber and Specks Count Testing/Repciking Per lot= All Lot passed
- Provided Sulfite Sample
- Cut-off Load/milling at around 3:30 am , proceed to Weekly Day-end cleaning
- Started Dismantling of Rotex to change rotex screens, not finished w/in the shift,
turned over to incoming shift. Autoclaved of prepared screens: 7/28/2019
- 2ns shift to change Apron brush( done turned-over)
Line 3 - 10:45 pm started milling

- blue conveyor checking
11:00 PM ok
2:20AM ok
5:00am ok
Optical Sorter
Line 1 Satake - Not used w/in the shift
Line 2 Sortex - Operational /56.25% on % rejection test
Line 3 Sortex - Operational /55.17% on % rejection test

NCRS Contamination
- none

No Metal Contamination
Wet Process
Line 1 - done
Line 2 - done
Grinder
Line 2 - 48 rpm , 16 repro rpm


Line 1 - Tank A = 120.92 ppm 478 mL/min
Line 2 - Tank A = 121.66ppm 541 mL/min
Line 3 - Empty Tank, Unsilfited Run
Sprout Retrive : Total 37 kgs

Line 1 - 25 kgs
Line 2 - 12 kgs
Blancher 1,2,3 = No abnormalities, All parameters are within specified limit

Blancher Alarm Test
Line 1 no alarm test for 1st Shift
Line 2 3:50am = ok, alarmed, passed
Line 3 10:42 pm= ok, alarmed, passed
Warehouse

-
VCO
- No Operation at VCO on 1st Shift
- cut-off operation at VCO at around 7:00pm
Date: - 08/01/19
Code Date - 9213DV
Group - Eagle
Shift - 3rd
Dry Process
Line 1 -
- excessive spillages below Satake Machines
- 2:40pm up to 5:15pm , off specks Macaroon, (about 975 lbs were bypassed)
- no picking table at medium but assigned picker at the satake chute going to screw
- both Satake malfunctioned w/in the shift ( a total of 4,240 lbs of bypassed materials)
- uninstall Satake of Medium and Macaroon and picking table were used
- change process run from Unsulfited to H-Level ( Ferrero to Arasco Run)
- Provide Sulfite Sample
Line 2 -
- 2:50 pm , cut-off milling due to problem at Grinder Area
- Resume milling at around 4:55pm
- MARS Fiber and Specks Count Testing Per lot= All Lot passed
- Provide Sulfite Sample
-
Line 3 -
- encountered trouble at horizontal screw, clogging of dc materials ( 1,638 lbs were bypassed)
7:30 PM ok
9:20PM ok
- Cleaning on Line 3, at 4:50pm
Change of Rotex Screens(L3) Insalled Screens, #6, 11, 12, 14 and 20 ( Autoclaved: 7/28/2019)
Change of Apron Brush on Line3 ( Autoclaved: 7/28/2019)

NCRS Contamination
- none

Wet Process
Line 1 - done
Line 2 - done
Grinder
Line 1 - 46 rpm , pure meat
- experienced overflowing of ground materials at the end part of sulfite screw near chute.
cut-off milling to fixed problem then resume milling.


Line 1 - Tank A = 70.7ppm 1114 mL/min , process change for Unsulfited to H-Level
Line 2 - Tank B = 84.39ppm 718 mL/min
Line 3 - Empty Tank, Unsilfited Run
Sprout Retrive : Total of 18 kgs (L1& L2)
Blancher 1,2,3 = No abnormalities, All parameters are within specified limit

Blancher Alarm Test
Line 1 no alarm test for 3rd Shift , done - 1st shift
Line 2 no alarm test for 3rd Shift , done - 1st shift
Line 3 7:16 pm= ok, alarmed, passed
Warehouse

-
VCO
- cut-off operation at VCO at around 7:00pm
638 lbs were bypassed)
oclaved: 7/28/2019)
w near chute.
Date: - 08/01/19
Code Date - 9213DV
Group - APO
Shift - 2nd
Dry Process
Line 1 - 46 rpm , pure meat

- encountered several Satake Malfunction especially at Macarron Cut
- first group to pack ferrero using Satake Sorter
- noticeably excessive spillages below both Satake Machines
- no picking table at medium but assigned picker at the satake chute going to screw

- continuous cleaning turned over from previous shift
- 8:00 am resume milling
- Titration Tank A B
- ppm 76.27 86.22
- flow rate 795 702

- encountered trouble at horizontal screw, clogging of dc materials
1st 8:30 AM ok
2nd 10:10 AM ok
3rd 12:48 PM ok

- not done due to lack of manning, to be picked tomorrow by Apo
NCRS Contamination
- none

- none, all lines
Wet Process
Sprout retrieved
Line 1 - 28 kg
Line 2 - 3 kg
Drained Water every 4 hours

Line 1 - done
Line 2 - done
Blancher Alarm Test

Line 3 no test, continuous milling, 3rd shift to conduct alarm test
VCO
- first milling, at aroud 3:00 am 1st shift

- none packed
- awaiting fliter cloth for installation this coming 3rd shift
- fliter cloth auto claved duirng 2nd shift
done hot gun of final storage tank

PQC Report - Email, Turn Over

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Date: - 08/07/19

Code Date - 9219DV

Incident, Event, or Special Activities

Line 2 - no run/ idle

Line 3 - continuous milling

Optical Sorter Sorter Status Rejection Rate

Repicking of Catch Pan and Overflow Materials

Finished Good Sieve Testing

Grinder rpm repro rpm

Tramp Metal Collection

Sulfite Titration and Sulfite Flow Rate

Titaration (ppm) Flow Rate (ml/min) Remarks

Blancher Alarm Test

Process Related Non-Defective

Total PRD & PRND 700 0 1700 2400

Total Bags Packed Bag Wt. Line 1 Line 2 Line 3 Total

Tramp Metal Collection

Finished Product Hold and Defect

e used uniform after getting undressed at decon

f line 2 inclined screw due to metal to metal

d) regarding metal to metal contact of screw for

sanitation protocols at blancher feed end.

e 2, 9218DV code date, H- Level

25kg), following lots, every 2 lots e.g. 2000 - 2009

then proceed to trial run installed below rotex

o no available blue belt conveyor for installation

Dry Process Area

Line 1 - Continues milling at 46 rpm with 16 rpm repro.

Line 2 - No milling, continues heat-up.

Line 3 - Continues milling at 60 rpm with 10 rpm repro

● It should be fully clean and sanitized.

Optical Sorter Sorter Status Rejection Rate

Repicking of Catch Pan and Overflow Materials

Sieve Analysis Sample for Finish Goodsb from lef-over:

Tramp Metal Collection

Wet Process Area

Tramp Metal Collection

Tank Titaration (ppm) Flow Rate (ml/min) Remarks

Titaration (ppm) Flow Rate (ml/min)

Blancher Alarm Test

Virgin Coconut Oil (VCO)

Dry Process Area

Line 3 - continues swab, done.

Repicking of FG due to Apo's Rubber Contamination last Saturday.

Sieve Analysis Sample for Finish Goods.

Tramp Metal Collection

Note: All WIP shall be delivered via anter room.

Wet Process Area

Tramp Metal Collection

Sulfite Titration and Sulfite Flow Rate

Titaration (ppm) Flow Rate (ml/min) Remarks

- hourly Test Run/passing of Metal Seeded Bags on Metal Detector , done

● Conduct Misting Activities at exactly 4:00 AM.

Dry Process Area

Note: There was a left-over from Team Eagle.

● It should be fully clean and sanitized.

Optical Sorter Sorter Status Rejection Rate

Repicking of Catch Pan and Overflow Materials

Sieve Analysis Sample for Finish Goodsb from lef-over:

Tramp Metal Collection

Note: There was a lef-over from Team Eagle.

Tramp Metal Collection