Acceptance Action Tracking - Rig ST-1

CO-MAN AUDIT
Category Open Closed
Statistics of the total Items
Critical 0 0
Major 0 0 Open 24 28.57
Minor 0 0 Closed 60 71.43
Total 24 60 Total 84 100%
S\N Category Non-Conformance Description Corrective/Preventive Action Status Target Closing Date Action Party photos Closing Evidence

H ad shortage in 5' ' DP's grade G (available on

1 location 12 joints only), ne ed 340 Jts more as will be available next well open
per rig contract.

H ad shortage in 5' ' HWDP's grade (available rig contract 25 joints will be a vailable
2 on location 18 joints only), ne ed 12 Jts more tommorrow 8 joints (total will be 26 closed
a s per rig contract. joints)

Ha d shorta ge in 3 1/2'' DP's grade S

3 (available on location 143 joints only), need will be available next well open
49 Jts more a s per rig contract.

H ad shortage in 3 1/2' ' DP's grade G (no

4 a vailable on location any joints), need 192 Jts will be available next well open
more as pe r rig c ontrac t.

H ad shortage in 4 3/4" D/Cs, (available on

5 location 22 joints only), ne ed 2 Jts more as available 29 joints closed
per rig contract.
H ad shortage in 8 1/4' ' D/Cs (available on
6 location 3 joints only), need 21 Jts more as will be available next well open
per rig contract.

Ha d shorta ge in shale shaker and mud

c leane rs screens siz es 50, 70, 80, 100, 120,
140, 170, 200 me sh, so ne ed 19 E A X 50
7 mesh, 10 E A X 70 mesh, 6 EA X 80 mesh, 15 available closed
E A X 100 mesh, 6 EA X 120 mesh, 10 E A X
140 mesh, 19 EA X 170 me sh, 8 EA X 200
mesh

H ad shortage in cellar pumps (available on

8 location 1 pump only), nee d one more as per open
rig contract.

H ad shortage in 5" pup joint (available on

9 location 10' only), need 5' , 15' pup joints as available closed
per rig contract.

H ad shortage in 3 1/2" pup joint (available on

10 location 5',15' only), need 10' pup joint as per available closed
rig contract.

11- Had shortage in both 6" and 20" bit rings

11 open
needs both as per rig contra ct.

12- Had camera available on monkey board

but not w orking yet also had voic e
12 c ommunication system betw een driller and closed
derrick man but not working yet also there is
no a ny came ra available on mud system.

13- Poor lighting on rig floor, mud syste m,

13 closed
mixing area, well head area and c atwalk area .

14- Had no communication available (public

14 a ddress) betwee n driller console cabin a nd rig closed
c rew, ok done

15- Mud cle aner, desande r and dega sser

15 Replaced with new one open
gauge s are not calibrated ye t.

16- Sha le shaker supports c onnec ted by

16 screwed bolts should be replac ed by ce rtified closed
pins.

17 17- Degasser vent line need to be extended closed

18 18- Mud pumps need to be tested ready for test closed

19 19- Hopper No. ( 2,3) Moderate jetting ready for test closed

20- Need Sha kers spare parts, more screens,

20 springs, rubber, Vibra tion, G -Force check by closed
M anufacturer T ech.

21- Mud Saver Bucket Highly Ruste d, Need

21 closed
Rubber c heck or replacement

22- Desande r pressure gauge need to be

22 closed
replaced

23 23- Mud cleaner gauge need to be replaced closed

24- Premix 3 Agitator fixing, small long arms

24 closed
of Reserve 2 Agitators

25- Need to E xtend both MGS vent line and

25 open
vacuum degasser

26 26- Need to connect flare line for choke closed

manifold

27 27- No back up available on location for available under rerquest in Badr yard closed
a nnula r element

28 28- Had se veral flange s on mud system closed

missed bolts

29 29- No c austic soda/soda ash mixer available closed

on location

30 30- Need to install e arthling for choke closed

manifold

31 31- 7" circ. head not available on location closed

32- Rig re corder 8 pins not available on

32 available in drill watch unit closed
location

33 33- Found TOTCO survey not working closed

34- Had shortage in both vac cine s for snakes

34 a nd sc orpion ( a vailable on location only 1 closed
For Snakes & 2 for Sc orpion)

35- Almost wire s and slings in bad c ondition

35 open
a nd not certified

36- No ta nks volumes signs or scales

36 will be closed tommorrow open
a vailable for mud system

37 37- Found mud box rubbe r in bad condition changed closed

need to be cha nged

38 38- No pest control available on location open

39 39- Some of rig gauges not calibrated yet a ll gauge ca librated e xept new gauge s closed
for mud cle aner and de gasser .

40 40- No BOP locking device available on open

location

41- There is not any secondary re tention for

41 available now closed
the pulsation dampener

42- No mud gun in flow line if flow line

42 closed
plugged

43- There is not digital gauges for casing

43 equipped with analoge gauge. closed
pre ssure and drill pipe pressure on swaco

44 44- No safety signs at mud mixing area closed

45- Attende d accumulator test (from remote

c ontrol panel) found the following: charged
unite from ze ro to 3000 in 7 minutes,
pneumatic pump stopped a t 2700 psi and
e lectric pump c ontinued to inc rease pressure
to 3000 psi, shut off and isolated the
pneumatic and ele ctric pumps, func tion tested
a nnula r ram (close and open pressure dropped
to 2200 psi), function tested top pipe ram
(close d and opened pressure dropped to 1800
psi), func tion teste d bottom pip ram (closed
45 a nd opened, pressure dropped to 1700 psi), test done closed
c losed and opened bottom pipe ram again
instead of share ram (pressure dropped at
1500 psi), function tested kill line HCR
(pressure droppe d at 1400 psi), function
te ste d chock line H CR (pre ssure dropped to
1350), checked the accumulator gauge at the
a ccumulator unit found 1000 psi instead of
1350 on the remote pa nel (350 psi
discre pancy), turn on the pumps and
recharged the acc umula tor to 3000 psi in 7
minutes.

46 46- 9 5/8" ram not available on location available closed

47- Usable fluid in hydra ulic control unit not

47 will be available tommorrow open
e nough

48 48- Chart for rig test pump not tested yet closed

49- Protrac tor cla mp nee d to be insta lle d on

49 damaged spots of outside protection on choc k closed
manifold coflex

50 50- All chicksans are not available on loca tion closed

51 a vailable 2'' hoses with c ertificates 5K

51- 10k psi. 2" hose not ava ilable on location closed
Psi

52 52- Not e nough diverter vent line (only four will be available next well open
JT s available on loc ation)

53- 7" casing shooting nipple not ava ila ble on

53 open
location

54- 2 DSA s are missed, 13 5/8'' 10k psi x 13

54 closed
5/8'' 5k psi and 13 5/8" 10k psi x 11'' 5k psi

55- No platform and ladde r for pulsation there is movable ladder a vailable on rig
55 closed
dampe ner safe acce ss site

56- No record for 10 ye arly hydro test of mud a vialble wall thickness and CAT-4
56 closed
pump pulsation dampene rs c ertific ates for overhauling

57- No record for ye arly w all thickness

57 readings for mud pump a nd the entire high closed
pre ssure mud system

58- No record for ye arly recertifica tion of

58 available closed
mud pump pressure re lie f va lve

59- Rig has no N 2 purity meter on location to no c hargring done for N2 botte ls on rig
59 c hec k N2 purity before cha rging pulsation site ,tra nsfe rred from badr yard with closed
dampe ner c ertific ate.

60 60- Mud pump-1 w ithout any lock w ire for open

mud pump pulley also misse d bolts

61 61- Mud pump-1 motor blower screen is open

damaged and loose

62 62- PMS for Mud pumps belts not available open

63 63- Mud hoppers va lve flanges missing bolts will be closed tommorrow open

64 64- Water tank No. 3 missing bolts will be closed tommorrow open

te ste d OK without any leak and miss

65- Line betw een settling a nd intermediate
65 a llignment due to bad leve lling from closed
ta nk need alignment
the ground .

66 66- Walk way supports missing safety pins closed

not a pplicable as rig design de signates

67- No instrume ntation for monitoring drill
67 gauge s on swac o and remote control closed
pipe pressure for choke manifold
panel

68- Almost studs for BO P in different sizes

68 closed
a nd lengths and poor studs cleanness

69- No record for OEM certificates for

69 open
a ccumulator control hoses

70 70- No record for accumulator drawn down closed

te st

71- No a n emergency backup system

c onsisting of either an air pressure vesse l
71 w hich is isolated from rig air system with a open
non-return valve/N2 bottles should be
installed to supply the remote control system
of air

72 72- Accumulator unit no re cord for pre ssure closed

relieve valve 2 yearly ca libra tion

73 73- No record for ye arly w all thickness closed

inspe ction for mud gas sepa rator

74- No record that mud gas separator is H2S

74 open
trimmed

75- Pressure gauge for M ud gas separator not

75 open
c alibrated

76- There is not any RPM gauge for rotary

c onve rter chart from ampere to ft.ib
76 ta ble also T Q by ampere ne ed to calibrate to closed
poste d on driller ca bin
ft.ib

77- No record that draw w orks PM system is

77 update d and no major maintenance had be en closed
schedule d for the upcoming drilling period

78- No record that all draww orks caliper

CAT -4 overhauling for draww ork done
78 frames were inspected for crac ks within the closed
a t ja nuary 2020.
la st six months

79- No record to verify if the drawworks

79 springs of the safety ca lipers w ere rene wed closed
w ithin last year

80- No O EM or API recommenda tions for the

80 minimum numbe r of line wraps rema ining on closed
the drum with top drive at drill floor position

81 81- Drilling line ree ving diagram and closed

recommendations require d from OEM

82 82- No trace that groove s for the drum and closed

bra ke disc are ND T inspected

83 83- Hopper No. 3 valve missing handle closed

84 84- No je tting line available at end of flow closed

line to prevent flow line from plugging

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

Date: 09/04/2021 1/3