2d Boiler Mitsubishi Automatic Control System

E-l AUTOMATIC BOILER CONTROL SYSTEM
PLAN RECORD REVISIONS AP- CHECK-

(SO «*IC SCREW THREADS NO. DESCRIPTION(OATE) PROVED! ED Digitally
signed by
REVISED Ermo
FIM4L ,,„ Reason: Ex
137 Libris
OVIMU-
43-33
F6&. IB. iff 4, Location:
Odessa
A. INSTRUCTION MANUAL OF BOILER CONTROL SYSTEM
B. INSTRUCTION MANUAL OF BURNER CONTROL SYSTEM
C. INSTRUCTION MANUAL OF AUTOMATIC BOILER CONTROL SYSTEM
D. BMS CONTROLLER
E. APPENDED DRAWING OF BOILER CONTROL SYSTEM DIAGRAM
SHEETS WITH COVER
MARINE BOILER DESIGNING SEC.

TUBBO & MARINE MACHlUESiG DEPT.
S A M S U N G H. NO. 1139/40
APPROVED
INSTRUCTION MANUAL
CHECKIO
OF AUTOMATIC B O I L E R
DRAWN
C O N T R O L SYSTEM
CONFERRED SCALE
"K"K 1 4 5 8 ITEM IRA WING NO. m.m
K1459 N52-99K-N500
1 MITSUBISHI HEAVY INDUSTRIES, LTD.
NAGASAKI SHIPYARD & MACHINERY WORKS
7252 E
DRAWN ISSUED
/ \M
OINER
7, 8, /*, AS} 2f, 27, 28, 33,
SHIP YARD MITSUBISHI HEAVY INPUSTRIES.
at ft J5r CO., LTD NAGASAKI SHIP YARD
-20-93'
SHIP NO. SAMSUNG
/ICC
H. NO. 1139/40/44
SHIP NAME
AUX. BOILER (MAC40B)

INSTRUCTION MANUAL OF
BOILER CONTROL SYSTEM
AB S
* m
Asahi Mechatronic Corporation

DATE
B ft
PROD. NO.
TABL E OF CONTENT
A, INSTRUCTION MANUAL OF BOILER CONTROL SYSTEM
[ I] CONFIGURATION OF CONTROL PANEL

[ n] CHECK & OPERATION BEFORE RUNNING
B, INSTRUCTION MANUAL OF BURNER CONTROL SYSTEM
[ I] SELECTION OF OPERATION MODES

[D] OPERATION OF BURNER
[I] AUTOMATIC RUNNING OF F.D. FAN, & F. 0. PUMP
[IV] SOOT BLOIER OPERATION
[V ] ALARMS
C, INSTRUCTION MANUAL OF AUTOMATIC BOILER CONTROL SYSTEM
[ I ] GENERAL DESCRIPTION
[H] OPERATING INSTRUCTION
[ 1 ] COMPONENTS
[IV] ALARM DISPLAY
D, BNS CONTROLLER
E, APPENDED DRAWING OF BOILER CONTROL SYSTEM DIAGRAM
SAM
PAGE 1
[ I] CONF.IGULAT10N OF CONTROL PANEL

1 . BOILER CONTROL PANEL (BCP)
[ n] CHECKS & OPERATION BEFORE RUNNING
a. U, r
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v.
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SA
PAGE 2
The Boiler Control Panel is provided with built-in operation, control and
interlock devices required for the running of the boiler.
This control panel perforns the automatic and manual runnings of the
boiler,gives an alarm to tarn the operator if an abnormality occurs
during running, and stops the boiler in an emergency mode by immediately
shutting down the fuel oil supply to the boiler if such an abnormality
should be too serious to continue running any longer.
CAPTION
This manual has been prepared primarily for the instructions of remote-
control running of the boilers.
In running, the boiler, boiler auxiliary machines, oil burners, boiler
automatic control system, equipment attached to the boiler, and air flue,
oust have always been adjusted in good order.
C I •] CONFIGURATION OF CONTROL PANEL
1. E.C. CONSOLE REMOTE INDICATION PANEL

This indication panel is installed in the Engin Control roora.
It contains following items.
1) DRUM LEVEL INDICATOR
2) STEAM DRUM INDICATOR
3) SMOIE INDICATOR
4) EMERGENCY STOP SWITCH
5) BURNER BBRNN1NG LAMP
6) LAMP TEST SfITCH
2. B/S BOILER CONTROL PANEL

This control panel is installed at the boiler side.
It contains the system power supply unit, the sequencer
for the burner control, the automatic boiler controller, and various
necessary relay units.
SAM
PAGE 3 ,
( f i
[D ] CHECKS AND OPERATION BEFORE RUNNING
1. Turn-on of Power Source

The power switches of the boiler control panel are turned on,
and the action of each pilot la«p and buzzer is checked by
the *BZ. AND LAMP TEST" stitch on the control panel.
2. Actuation of Control Devices

Each control device is checked for having been supplied with
normal control air press, and also, for normal actuation when
nanually operated.
3. Reset of Boiler start Interlock Lamp
The rese.t switches for the interlock alarm provided in the boiler
control panel are turned on to check the interlock lamp for
being turned off for normal operation.
1) AC SOURCE FAIL
2) SEQUENCES ABNOR
3) MANUAL TRIP
4) P. D. FAN TRIP
5) DRBM LEVEL LOI-LOI
6) ATOMIZ PRESS LOI-LOI
7) IGNITION FAIL > Alarm laips shall be "OFF"
8) FLAME FAIL
9) FLAME EYE ABNOK
10) IGNITION VALIDITY TIME OVER
11) BNR PI STOP V/V ABNOR
12) P. 0. PRESS LOI-LOI
13) CONTROL AIR PRESS LOI-LOI
14) F. 0. TEMP. LOI-LOI
CAUTION
(1) Ihile in operation, the indication lanps on the control panel
shall be observed and the boiler checked periodically.
(2) By-pass operation must be carried out only by way of the

"BY-PASS" switch.
SAM
PAGE 4
B. INSTRUCTION MANUAL OFJUIRNER CONTROL SYSTEM
[ I] SELECTION OF OPERATION MODES

A. BOILER SIDE OPERATION
B. SELECTION OF BOILER MODES
C. MASTER/SLAVE BOILERS OPERATION
[ n] OPERATION OF BURNER
A. MANUAL OPERATION OF BURNER START
B. MANUAL OPERATION OF BURNER STOP
C. AUTOMATIC RUNNING OF BOILER
D. OPERATION PANEL GRAPHIC FLOI CHART
E. INTERLOCK BY-PASS OPERATION
[E] AUTOMATIC RUNNING OF F.D. FAN, F. 0. PUMP
[IV] SOOT BLOIEH OPERATION
[ V] ALARMS
A. PATTERN OF ALARMS
B. BOILER SET POINT LIST
SAM
PAGE 5
B. INSTRUCTION MANUAL OF BURNER CONTROL SYSTEM
In this control, the remote manual and automatic operations are available
on one single-throat burner provided at the ceiling of the boiler.
Its control unit contains a programmable sequencer which can perform the
sequential running of FURNACE PURGE and Pilot Burner and the automatic
operation of the burner piston valve by linking with the boiler Protective
System and the A.C. C.
Also, it transmits the automatic adjustment commands of combustion air
quantity and fuel oil quantity to the A. C. C.at the siart/stop of the
burner.
In an emergency, this control system shuts off the fuel supply to the
burner for the boiler protection.
SAM
PAGE 6
C I] SELECTION OF OPERATING MODES
A. BOILER SIDE OPERATION
During the initial start-up and under "INTERLOCK BY-PASS" mode, the boiler
is operated from this B/S BOILER CONTROL PANEL, froi which you can select
*iie following modes.
1. SELECTION OF AUTO/MAN.
The operator can select his desired mode unless otherwise specified.
( a) A. B. C. MAN.
If controller is under ABNOR, this controller is forced
to set A. B. C. to its manual mode.
Also, the F. 0. & AIR controller is set to its manual mode .
in [ I ] A-2 (a), (c).
( b) A. B. C. AUTO
( c) BURNER MAN.
INTERLOCK BY-PASS MODE, the Man Mode is forced to be selected.
( d) BURNER AUTO
2. INTERLOCK BY-PASS MODE

fhile under this mode, the operation must be monitored at boiler side.
( a) F. 0. TEMP. BY-PASS MODE

This mode must be selected when the F.0. heating steam is
unavailable under the cold boiler start mode.
In this by-pass mode, the starting interlock for F.0. temp low
is by-passed.
See [ I ] B-1,2 Cold Mode.
See [ n ] E-l, F. 0. TEMP. By-pass Mode.
(b ) FLAME EYE BY-PASS MODE

This mode must be selected only when there is no choice but
to select the flame eye by-pass mode during operation of the
burner.
See [ n ] E-2 F. E. By-pass Mode.
( c) EMERGENCY MODE
This mode must be selected when the burner sequencer is unavailable.
See [ H ] E-3 Emergency Operating Mode.
SAM
PAGE 7
PD
3. SELECTION OF BOILER MODE
(a) "IGS TOP UP' MODE

This node must be selected for the IGS operation,
fhen this node be selected, burner operation becone MAN tode.
The A. C. C. is limited to its min load within the allowable limit of
the exh. gas oxygen content under this node.
Cb) "TANKER SERVICE* IODE

This node must be selected for the tanker service operation.
In the Burner AUTO Bode, the burner is automatically started at
a S. D. pressure of 12Ig/cn2 and automatically stopped at a S. 0. pressure
of 16.3lg/cn2.
4. IGS OPERATION
fhen in the IGS mode, the burner is normally kept »in operation.
The IGS lode cannot be selected while sootblower is operated.
The sootblower cannot be operated while in the IGS mode, either.
1) IGS Mode Selection

IGS mode can be selected with BOtLEI MODE SELECT, switch of boiler control
panel.
2) IGS Load Setting
Ihen in the IGS lode. ACC raises the nininuB burner load over
approx. 30$ of boiler load.
SAM
PAGE 8
B. SELECTION OF BOILER START MODE
One of the following start lodes is selected, depending on the boiler

condition.
1 . BOILER COLD START
This mode is selected to start from the cold boiler with the burner
atomizing steam and the F. 0. heating steam not provided.
( 1 ) Fuel oil used : A HEAVY OIL
( 2 ) Burner tip used :
In use of compress air.
( 3 ) Mode switch
• "F.O. TEMP. BY-PASS" • F. 0. temp, low sequence
SIITCH ON interlock is by-passed.
• BURNER OPERATION \ Automatically set to "MAN"
MODE "MAN" •then selected by
• A.C.C. OPERATION F. 0. temp, byrpass switches.
MODE "MAN"
CAUTION
(1) In use of "A" heavy oil. atomizing air is to be used.

This is because the use of steam causes the oil spray quantity to
increase (approx. 20 percent), resulting in an unstable combustion.
(2) For fuel oil used at normal temp., fuel oil with viscosity exceeding
150 sec. RI No. 1 at normal temp, must not be used.
(3) Compressed air may be used instead of the burner atomiz. steam.
In this case, compressed air exceeding 5 Kg/cm2 must be supplied
upstream of the burner atomiz. control valve.
(4) In any case. "ATOMISING STEAM PRESS. LOf-LOf TRIP INTERLOCK" must
not be by-passed.
SAM
PAGE 9
2 . CHANGE-OVER OPERATION FROM BOILER COLD MODE TO ITS HOT MODE
This mode is selected to start from the hot boiler with the
burner atomiz. steal provided and A-oil used.
( 1 ) Fuel oil used A HEAVY OIL
( 2 ) Burner tip used :
* Atomizer steam use (2 ) attention
( 3 ) Mode switch
• "P.O. TEMP. BY-PASS" F. 0. Temp, low sequence
SIITCH ON interlock is by-passed.
• BURNER OPERATION
MODE "MAN" Automatically set to "MAN'
• A.C.C. OPERATION when selected by F. 0. temp,
MODE "MAN" by-pass switches.
CAUTION
(1) This mode is to be used at the change-over of A-Oil to C-oil only,
and watching at the boiler side must not be neglected at this
change-over.
After completion of this cohge-over, the Normal Mode or the
Cold Mode must be selected without delay.
(2) To burn A-Oil by Steal Jet Atomizer, the air/fuel ration must
be sufficiently adjusted.
(3) In any case. "ATOMIZING STEAM PRESS. LOf-LOf TRIP INTERLOCK"

must not be by-passed.
SAM
PAGE 10
3. BOILER HOT START MODE
This mode is selected to start froi the hot boiler with the burner
atoiiz. steam provided and C-oil used.
( 1 ) Fuel oil used C-HEAVY OIL
( 2) Burner tip used
( 3 ) Mode switch
• BURNER OPERATION The first start is set to "MAN'
MODE "MAN" After the start. "AUTO" can be
selected.
A.C.C. OPERATION then the drum press, has exceeded

5 Kg/cm2 "AUTO" can be selected:
However being less than 5 Kg/ci2,
"AUTO" cannot be selected.
CAUTION
(1) fhen the boiler is operated with C-OIL and F. 0. PUMP is put under
"AUTO" node, F. 0. temperature is set automatically and the following
operations can be done.
^.a) The F. 0. pump automatically starts or stops according to
the temp, of fuel oil before the burner.
F. 0. temp, low (Rf. NO. 1 120SEC. or more)-••-START
F. 0. temp. high(RI. NO. 1 80SEC. or less)-•••STOP
(b) In the A. C. C. auto mode, the F. 0. control valve slightly

opens. And, in the MAN mode, the temperature rises time
can be controlled by adjusting the opening of the F. 0.
control valve.
SAM
PAGE 11
C. MASTER/SLAVE BOILERS OPERATION
(a ) MASTER/SLAVE BOILER OUTLINE OPERATING PRINCIPLE

The master boiler operates singly or in coibination with the slave
boiler, with the slave unit started and stopped automatically
depending on the master boiler load: as the master boiler load
exceeds 60X the slave boiler automatically starts operating for
dual steam generation; as the master boiler load goes down to
below 2Q& the slave unit automatically stops its operation leaving
the master boiler alone in service.
(b ) MASTER BOILER FUNCTIONS

(1) Selection of master boiler
Either boiler may be selected as the master unit if its
interlock system is in the normal setting (no trip), by
depressing the designated "MASTER" push button.
(2) Change to steai drum set pressure

The master boiler drum pressure setting can be changed by the
master boiler manual adjuster alone. And the slave boiler
drum pressure setting will be kept t® the same level as that
of the master unit.
(3) Master Boiler automatic start/stop

with the master boiler burner in the "AUTO" mode, the master
boiler A. C. C. signal (S.D. press. ) cause the burner to automatically
start and stop firing (B— [ D ] — C to be referred to).
Automatic start
The master boiler automatically starts up as the S. D. pressure
reaches 12 Kg/cm2.
Automatic stop
The master boiler automatically stops operating as the S. D.
pressure reaches 16. 3 Kg/cm2.
SAM
PAGE 12
/if
(4) Slave boiler autoiatic start/stop
Once the master/slave boilers operation is established, the

slave unit is automatically started and stopped according to
the change in master boiler load ( B - [ I ] - C (c) to be
referred to) .
Automaticstart
As the master boiler load increases and F. 0. pressure
reaches 10 Kg/ci2 (60X load), the slave boiler automatically
start its operation
Autoiatic stop
As the master boiler load decreases and the P.O. pressure gose
down to 4.0 Kg/cm2 (20& load), the slave boiler automatically
stop its operation
NOTE :
Even when the slave-boiler burner was manually ignited and the
steam pressure reached the setfpoint,thereafter thereby placing
the slave boiler in the "AUTO RUN" mode and then only when the
slave-boiler burner "AUTO" is selected, the slave boiler does
not stop automatically unless the slave boiler steam pressure
reaches 16.3 Kg/cm2 even if the master boiler's load goes down
under 20&
SAM
PAGE 13
(c ) SLAVE BOILER FUNCTIONS
The slave boiler fuctions may be classified as follows by the

state of the "SLAVE" lamp.
(1) "SLAVE" Lamp off
#The slave boiler is not in the "AUTO" lode (A. C. C. and
burner "AUTO")
*The slave boiler is operated by its own A. C. C. signal (S. D.

press. ). Iith the "BURNER AUTO" node, the burner automatically
starts and stops firing controlled by the A. C. C. signal, as
follows.
Automatic start
The burner automatically starts firing as the S.D. pressure
reaches 12 Kg/cn2
Automatic stop
The burner automatically stops firing as the S.D, pressure
reaches 16. 3 Kg/cm2.
(2) "SLAVE" Lamp flickering
*The slave boiler is in the "AUTO" mode (A. C. C. and burner "AUTO"),
fhereas the master boiler is not in the "AUTO" mode
(A.C.C.and burner "AUTO").
*The slave boiler is operated by its own A. C. C. signal (S. D.

PRESS. ). Iith the "BURNER AUTO" mode, the burner automatically
starts and stops firing as per ( [ I ] — C(c)(l))
(3) "SLAVE" lamp on

*The condition ( [ I ] - C(d)(D) for master/slave boilers
operation has been established.
The slave boiler is automatically started and stopped

(automatic steaming operation *1) by its own A.C. C. signal
(S. D. press. ) and also automatically started and stopped
(loading operation *2) by the master boiler A. C. C. signal.
Automatic start
then the slave boiler S. D, pressure has reached 13 Kg/cm2 or
when the master boiler F.0.pressure has reached 10 Kg/cm2.
Automatic stop
then the slave boiler S. D. pressure has reached to.master set
pressure or when the master boiler F. 0. pressure has gone down
to 4. 0 Kg/cm2 and below.
SAM
PAGE 14
( d) MASTER/SLAVE BOILER OPERATION
laster/slave boiler operation

1) then both the master and slave boilers have gone into the
"AUTO" operation while in the A. C. C. (P.O.) and
"BURNER AUTO" mode ( [ I ] - C (d)(2) to be referred to)
The laster/slave boilers operation is initiated when either 1)

above is established.
(2) Master/slave boilers operation in TANKER SERVICE mode

In the laster/slave boilers operation, the two boilers are
operated in parallel by the laster boiler A. C. C. signal.
(3) Master/slave boilers operation in IGS lode.

In the IGS lode, the burner switches to the "MAN" lode and
does not perform automatic start/stop operations.
fith both the master and slave boilers in automatic running,
they are controlled for parallel operation by the master
boiler A. C. C. signal.
Also, 3GX load limit is applied to both boilers and the minimum
combustion rate is limitedtto 3Q5K of rated boiler load.
Notes : *1) "automatic steaming operation" - operation to maintain

the slave boiler to be stand-by condition by automatic
start at 12 Kg/cm2 and stop at master set press.
*2) "loading operation" - operation to supply steam to the plant.
SAM
PAGE 15
[H] OPERATION OF BURNER
A. MANUAL OPERATION OF BURNER START
Burner Ignition.
By turning on the "BNR ON" Button, the following burner ignition
sequence starts to ignite the burner.
Also, the interlock conditions (nark O) of the ignition sequence
are established by automatic operation in A. C. C. Auto Mode.
but in Man. mode, the manual operation (| |) according to
the sequence step is needed.
1. Burner Ignition
(1) Boiler start condition 'BOILER TRIP" LAMP OFF

established 'BNR OFF" LAMP ON 1L
O See [ V ] - B
(2) Boiler run mode selected PILOT LAMP TO RUNNING MODE ON

O See [ I ]
(3) "BNR ON" BUTTON "BNR ON" LAMP FLICKER »-"lL"

O ON
(4) F. D. FAN AUTO START 'F. D. FAN RUN" LAMP ON GL
F. 0. PUMP AUTO START T.O. PUMP RUN" LAMP ON
O P. D.FAN RUN
(5) Furnace purge condition set "PRE-PURGE START"

LAMP FLICKERS--X 'IL'
O F. D. fan vane opens Established at burner
FULLY differential press
above 150 mmAq
•Burner atomiz. steam valve " ATM. STM. V. OPEN" LAMP ON

full opens
SAM
PAGE 16
(6) Furnace purge condition "PRE-PURGE START'
established LAMP ON IL
Maintained to furnace purge condition for more than one linute.
(7) Burner ign. condition "PRE-PURGE START" LAMP OFF

established "PRE-PURGE FINISH" LAMP ON IL
: "IGNITION F. 0. RATE" LAMP FLICKER
: "IGNITION AIR RATE" LAMP FLICKER-- 'IL'
: "IGNITION READY" LAMP FLICKER
0 Furnace purge completed
0 F. 0. teip. is equal to or lore than 150 sec. R. I. Nol
in viscosity or A-Oil use node (F. 0. temp, by-pass)
0 F. 0. recirculating valve "F.O.RECIRC.V.OPEN" LAMP OFF
full close "F.O.RECIRC.V. SHUT" LAMP ON' IL
0 F. 0. press, at burner header ^ 10 Kg/cm2

0 F. 0. puip run
0 F.0.control V. to specified opening
Established at valve opening "IGNITION F. 0. RATE' IL

20 ~ 40* LAMP ON
—•-Established at F. 0. header press.—

above 10 Kg/cm2 OR -* "PRE-PURGE FINISH"
LAMP OFF
0 F.D. fan inlet vane to specified opening
Established at burner — "IGNITION AIR RATE"—ffL

differential air pressure LAMP ON
20 - 40 imAq
(8) Pilot ign. condition "IGNITION READY' -IL

established LA|P ON
< 5 sec. > 0 Maintained to pilot ignition condition for 5 sec.
SAM
PAGE 17
(9) Pilot ignition
PILOT BNR PUMP START 'PILOT PUMP START' GL
LAMP ON
PILOT BNR IGNITOR SPARK

PILOT BNR FLAME EYE "ON" 'PILOT BNR ON' WL
PILOT BNR SOL. VALVE OPEN LAMP ON
O Flame eye malfunction Trip interlock for normal state

detected at F.E.OFF is changed to interlock
for normal state at F. E. ON.
MAX
8sec.
O IGNITION VALIDITY TERM OVER Cancelled if ignition follows
TRIP INTERLOCK CANCEL within 5 minutes after
the burner start.
"IGNITION VALIDITY \R L "

TIME OVER" LAMP FLICKER
"IGNITION FAIL" " RL"

LAMP FLICKER
"BOILER TRIP" " RL"

LAMP FLICKER
"BNR OFF" " WL"

LAMP FLICKER
(10) Pilot ign. check

(F.E. detects flame within 8 sec. after pilot ign. start)
O ON" signal is output. : "FLAME ON" LAMP ON G L
r
O OFF" signal is output. : BOILER TRIP AT IGNITION FAIL

"IGNITION FAIL" " RL
\/ LAMP FLICKER
3sec.
'BOILER TRIP" RL
LAMP FLICKER
'BNR OFF" WL
LAMP FLICKER
SAM
PAGE 18
(11) Burner ignition
(The following motion is made 3 sec. after check of the pilot burner
ignition. )
F. 0. valve full open : "BNR.F.O. V.OPEN" LAMP ON WL
: "BNR.BURN ING" LAMP ON WL
: "IGNITION F. 0. RATE"
LAMP OFF
: "IGNITION AIR RATE"
LAMP OFF
(12) PILOT BNR IGNITOR SPARK STOP
(F. 0. valve opening must have been confirmed or 8 sec.
lust have passed after pilot BNR ign. start.)
(13) Pilot stop
(The following motion is lade 15 sec. after pilot BNR
ignition start)
PILOT BNR PUMP STOP : "PILOT PUMP START" LAMP OFF

PILOT BNR SOL. VALVE CLOSE : "PILOT BNR.ON" LAMP OFF
: "IGNITION READY" LAMP OFF
4) Cancel of ignition mode and completion of burner ignition

(Ignition lode cancel and burner run signals are output to A.C. C.)
O F.E.detecters flame Boiler is made to trip at flame fail.

fail and outputs OFF signal : "FLAME FAIL" " R L"
LAMP FLICKER
: "BOILER TRIP" " R L"
LAMP FLICKER
: "BNR OFF" " RL"
LAMP FLICKER
SAM
PAGE 19, r>
B. MANUAL OPERATION OF BURNER STOP
By selecting the Burner Run Mode to "MAN" and turning on the "BNR OFF"
Button, the burner shut-down sequence starts to stop the burner.
The interlock conditions (O) of the shut-down sequence are established
by ATOMIZER autoiatic operation, under A. C. C. Auto Mode, but under A. C. C.
Man. Mode, the manual operation ([ H) according to the sequence step is
necessary.
(1) Burner run lode
'BNR MANU." LAMP ON WL
(2) Min. firing rate set.

(The firing rate is set to burner ignition condition to pre-establish
the burner purge condition. )
F.O. CONTROL VALVE TO SPECIFIED OPENING
F.D. FAN INLET VANE TO SPECIFIED OPENING
(3) "BNR OFF" BUTTON

'BNR OFF" LAMP FLICKER WL
START THE BURNER STOP SEQUENCE
(4) Pilot ignition

PILOT BNR. PUMP START 'PILOT PUMP START' GL
LAMP ON
PILOT BNR IGNITOR SPARK
v PILOT BNR FLAME EYE "ON- 'PILOT BNR ON" WL
2sec.
PILOT BNR SOL. VALVE OPEN LAMP ON
(5) Burner extinguish

Nol,2, F.O. VALVE FULL CLOSE 'BNR F.O. V. OPEN" LAMP OFF
'BNR BURNING" LAMP OFF
(6) F. 0. RECRC. mode

F.O. RECIRC. VALVE OPEN 'F.O. REC IRC V. SHUT'
LAMP OFF
'F.O. REC IRC V. OPEN WL
LAMP ON
F. 0. PUMP AUTO ON-OFF
SAM
PAGE 20
(7) Pilot burner check
(F. E. detects flai within 6 sec. after the pilot ign. start.)
O "ON" signal is output. : "FLAME ON" LAMP ON G L
O "OFF" signal is output : (12) START AT IGNITION FAIL
: IGNITION FAIL" " R L

LAMP FLICKER
: BNR OFF" " RL
LAMP FLICKER
(8) Burner purge start

(F. 0. valve is closed and the residual oil within the burner
sprayer body is incinerated. )
BURNER PURGE VALVE FULL OPEN : "BNR. PURGE V." - WL
LAMP ON
(9) Pilot burner ignitor spark stop
(6 or lore sec. must have passed after pilot burner Ignition
Start)
(10) Completion of burner purge
O Burner purge to be held more than 30 sec. or flame is failed.

BUR PURGE VALVE FULL CLOSE : "BNR. PURGE V." LAMP OFF
BUR ATOMIZ. STM. VALVE FULL CLOSE : "ATM.STM V OPEN" LAMP OFF
PILOT BNR. PUMP STOP : "PILOT PUMP START" LAMP OFF
PILOT BNR. SOL. VALVE CLOSE : "PILOT BNR. ON" LAMP OFF
v
(11) Furnace after-purge start 'PRE-PURGE START' •" WL
LAMP FLICKER
O F. D. FAN VANE FULL OPEN BNR. differential air press.

above ISOmmAq
v
(12) Furnace after-purge condition : "PRE-PURGE START' WL
established LAMP ON
O Maintained to furnace after purge conditions for 30 or more sec.
SAM
PAGE 21
(13) Completion of furnace after-purge : "PRE-PURGE START" LAMP OFF
F. D. FAN AUTO STOP
(14) Boiler stop : "BNR OFF" LAMP ON-- -* WL
COMPLETION OF BURNER STOP SEQUENCE
SAM
PAGE 22
/J-
2, AUTOMATIC RUNNING IN MASTER/SLAVE MODE
By selecting master and slave boiler "AUTO RUNNING",

master/slave automatic running can be carried out.
The running condition and operation are detailed below.
(1) MASTER/SLAVE CONDITION ESTABLISHED
AUTOMATIC RUNNING OF BOTH 'SLAVE" LAMP ON- WL

BOILER ONLY ESTABLISHED
JT AUTOMATIC RUNNING OF "SLAVE" LAMP OFF
MASTER BOILER ONLY ESTABLISHED
J, AUTOMATIC RUNNING OF 'SLAVE" LAMP FLICKER- WL"
SLAVE BOILER ONLY ESTABLISHED
O SELECT TANKER SERVICE MODE 'TANKER SERVICE' WL

LAMP ON
"MASTER/SLAVE" MODE Automatic Operation Start
(a) Master boiler automatic operation

The sane autoiatic operation that is described in the preceding
paragraph "1. Boiler Independent Automatic Operation" is performed.
(b) Slave boiler automatic operation
The slave boiler autoiatic operation takes place as follows.
(2) STEAMING UP MODE : "STEAMING UP" LAMP 0N- WL
The steam pressure is raised automatically with the combustion

rate controlled in response to the steam drum pressure.
v
(3) BOILER AUTO STOP
•& The master boiler load has reached 20X and slave steam
pressure also has reached the level of master set pressure.
The steam pressure has reached 16. 3kg/cm2-

The burner extinguishing completed.
SAM
PAGE 25
/jf
c. AUTOMATIC RUNNING OF BOILER
BOILER INDEPENDENT AUTOMATIC OPERATION
By selecting the A. C. C.and the Burner Run Mode to "AUTO". Boiler
Automatic Running can be carried out.
The running conditions and operation are detailed below.
(1) Boiler start condition BOILER TRIP" LAMP OFF

established
O See [V] -B 'BNR OFF" LAMP ON' WL
(2) Boiler lode selected : PILOT LAMP TO RUNNING MODE ON
O See [ I ] - B
O STEAM DRUM PRESS. 5 K g / c m 2 AND UPPER
(3) A. C. C. run mode

Auto selected
F. 0. FLOf CONTROL F. 0. FLO! CONTROL
'AUTO" INDICATE--- AUTO
AIR FLO! CONTROL
'AUTO" INDICATE-•' AUTO
(then Stm. Drum Press.is below 5kg/cm2 F.0. FLOW Control is selected to
MANU. and then to AUTO after BNR Ignition start. )
START BOILER AUTO OPERATION
(4) Burner start

i : See [ H
Completion of burner ignition
v
(5) Burner auto node
: BNR "AUTO" LAMP ON- WL
SAM
PAGE 23
(6) Stealing up mode "STEAMING UP" LAMP ON WL
Pressure is raTsed automatically by limiting combusion load
, in proportion to steam drum Dressure. _ . ' -
STEAM 0RUM PRESS LOAD LIMITER
(Kg/cm2) •
5-10 6096LOAD
1 0~ 1 0 0 %L 0AD
(7) Auto run lode : "AUTO RUN" LAMP ON ••-> WL
O STM. Drui press, has reached Master Set Press.
(8) Boiler auto stop See [ I ] B

O Under TANKER SERVICE MODE STM. Drui Press, has reached 1"6. 3 kg/ci2.
(9) Boiler auto stand-by : "STAND-BY" LAMP ON--- » WL

(Stand-by state until STM. Drum Press, reaches BOILER Re-Start
Press. )
(10) Boiler auto start :$ee [ n ] A
O Under TANKER SERVICE MODE. STM. Drui Press, has reached 12 kg/cn2/
v
(11) BURNER ignition completed
v
BOILER AUTOMATIC OPERATION
SAM
PAGE 24
(4) BOILER AUTO STAND-BY 'STAND-BY" LAMP ON- WL
(The stand-by state waiting for the "SLAVE" steam pressure or

"MASTER" P.O. pressure to the restart level.)
(5) BOILER AUTO START See [ n ] - C
The "MASTER" boiler load The slave boiler load-sustaining

has reached 6 OX operation
or
The "SLAVE" steal pressure The slave boiler steaiing-up
has reached 13 kg/cm2 operation
Automatic operation to continue
CAUTION
1 SELECTION OF I.G. S. MODE
This selection is used to run the Inert Gas System.
J,G.S. MODE ON
(1) Burner auto Stop is by-passed.
(2) The boiler minimum load is limited to the larger value of 301
(3) The soot blower steam valve is fully closed.
2 MASTER/SLAVE MODE SELECTION

To be used when selecting either starboard boiler or port boiler as
the master boiler.
(1) The master/slave boiler automatic operation is performed only
wfen the condition for the automatic operation has been
established.
(2) In the master/slave boilers automatic operation, the A. C. C.
targets the master boiler steam drum pressure in performing
its control function.
3 LOADED OPERATION
After the pressure rise is completed and steam drum pressure
reaches the set pressure (AUTO RUN/LAMP ON), perform loaded
operation of boiler.
SAM
PAGE 26
D, OPERATION PANEL GRAPHIC FLOW CHART
SAMSUNG (STBD BLR SIDE)
This is an operation panel fitted on "B/S BOILER CONTROL PANEL".

"BOILER" mode and "F.O.TEMP BY-PASS" switch, which are commonly operated,
can be found on "STBD" Boiler Operation Panel.
The operations (A-l ~~ B-6) described below show how to start and stop the
boiler by way of "BNR ON" / "BNR OFF" switch, when the boiler is in the
conditions 1 ~ 7 specified as follows.
1. It is Master Boiler.
2. Boiler is in "TANKER SERVICE" mode.
3. Burner is in "MAN" mode.
4. Each station of ACC is in "AUTO" mode.
5. F. D. fan is in "AUTO" mode.
6. F. 0. pump is in "AUTO" mode.
7. Boiler is in normal condition (not in alarm condition).
* If the burner is in "AUTO" mode, tlie boiler is started and stopped
automatically based on the boiler load. Thus, it is unnecessary to
operate "BNR ON" and "BNR OFF" switch. SAM
PAGE 27
1, LAMP INDICATION FOR BURNER IGNITION
(A- 1)
(1) .Boiler stop condition
Fig. (A-l) is the operation panel
for the boiler prior to operation.
If "BNR ON" is pressed here, the
operation panel will be changed
STU'
as follows.
urn
(A-2) -o- "BNR.ON" SI. ON

,(2) F.D.FAN TRING CONDITION
, "BNR OFF" lamp is off.
"BNR ON" lamp starts to flicker
(keeps flickering until P.O. valve
is open. )
"P.O. P. RUNNING" lamp is on
"F.D.FAN RUNNING" lamp is on
If F. D. fan and F. 0. pump are in
"AUTO" mode, they start running
automatically.
Atoiiz piston valve open order.
"ATM. STM. V. OPEN" lamp M> on.
See ( * a )
after 20 sec.
(A-3)
:3) FURNACE PURGE ORDER START
"PRE-PURGE START" lamp flickers.
20 seconds after F. D. fan starts,
the mode is switched to "FURNACE
PURGE" mode, and furnace purge
order is sent from the burner
sequencer to ACC.
If "AIR FLO! STATION" is in "AUTO'
mode, F. D. fan vane will be opened
to the specified degree, and
furnace will be purged.
LAMP ON, LAMP FLICKER - Q .- LAMP OFF,

SAM
PAGE 28
(FROM A- 3)
(A-4)
(41 FURNACE PURGE CONDITION . -
"PRE-PURGE START" lamp is on.
fhen F. D. fan vane is opened to the
specified degree and air draft rea-
ches at the purge rate, "PRE-PURGE
START" lamp is switched "ON" (and
') starts to count furnace purge
time. )
60sec. purge will start.
If the purge rate is not establis-
hed, the operation will result
in ( * b )
after 45 sec.
(A-5)
(50 P.O. REC IRC. STOP CONDI DION
"F. 0. REC IRC. V. OPEN" lamp is off
"F. 0. REC IRC. V. SHUT" lamp is on
P.O. REC IRC. PISTON VALVE CLOSE order!
If "F. O.TEMP. INTERLOCK NORMAL"
lamp is not on, P.O. REC IRC VALVE
CLOSE order will be cancelled with
the operation resulting in (* b ).
Confirm that the lamp is on before
starting the boiler,
(refer to * a )
froi(A-4)after 60sec.
(A- 6)
(6') SWITCHING TO IGNITION MODE
Ignition order is sent from the
burner sequencer to ACC.
"PRE-PURGE START" lamp is off
"PRE-PURGE FINISH" lamp is on
"IGNITION P.O. RATE" lamp is flicker
"IGNITION AIR RATE" lamp is flicker
"IGNITION READY" lamp is flicker
If the each rate (P.O. & AIR) is
n not established, the operation wil
result in (* b ).
LAMP OM V LAMP FLICKER, • • LAMP OFFN

V
PAGE 29
(FROM A- 6)
(A- 7)
(7) ESTABLISED F. 0. RATE. CONDITION
"PRE-PURGE FINISH" lamp is off.
"FINISH" lamp is switched off
when F. 0. or AIR rate is reached.
"IGNITION P.O. RATE" lamp is on.
when F. 0. pressure and F. 0. control
valve reach the specified rates.
If not, the operation will result
in (* b ).
(A- 8)
(8> IGNITION AIR RATE REACHED TOGETHER
IITH F. 0. AND AIR RATES.
"IGNITION AIR RATE" lamp is on
when air draft reaches the speci-
fied rate for ignition.
If not, the operation will result
in (* b ).
"IGNITION READY" lanp is on when
F. 0. and AIR rates are reached.
If either F. 0. or AIR rate is not
reached, lamp starts to flicker and
the operation will result in (* b ).
(A- 9)
OR) PILOT PUMP START CONDITION
"PILOT PUMP START" lamp is on
when ignition rate is reached and
the pilot puip is started.
smi
UK
n
f
LAMP ONN - • • LAMP FLICKED I |- • • LAMP OFF,
SAM
PAGE 30
(FROM A- 9)
(A- 1 0)
(10) IGNITOR SPARK CONDITION
"PILOT BNR,ON" lamp is on
PILOT SOL. V. OPEN order.
The lamp is switched on when
ignitor sparks and pilot flame
is given out.
(A- 1 1)
Cll) F.O. PISTON VALVE OPEN IN IGNITION
MODE.
"BNR. ON" lamp is on.
"BNR. F.O. V. OPEN" lamp is on.
"BNR. BURNING" lamp is on.
ATI.
The F. 0. V. open is made 3 sec.
sru.
Lilt
after check of the pilot burner
ignition.
"IGNITION F.O. RATE" lamp is off
"IGNITION AIR RATE" lamp is off.
(A- 1 2)
(12) COMPLETION OF BNR.IGNITION
SEQUENCE
"IGNITION READY" lamp is off.
"PILOT PUMP START" lamp is off.
PILOT PUMP STOP order.
"PILOT BNR. ON" lamp is off.
PILOT SOL. V. CLOSE order.
LAMP ON, LAMP FLICKER, LAMP OFF,

SAM
PAGE 31
2, LAMP INDICATE FOR BURNER EXTINGUISHMENT
(B- 1)
(D/BOILER FIRING CONDITION j
Fig(B-l) is the operation panel j
0=0 for the boiler firing condition.
If "BNR OFF" is pressed here,
the operation panel will be
changed as follows.
"BNR OFF" SI. ON

(B-2)
(2) BURNER STOP PROCEDURES.
"BNR ON" lamp is off.
"BUR OFF" lamp starts to flicker
(keeps flickering until the burner
is extinguished. )
ATI. "IGNITION READY" lamp is on.
STIUC
U«
Ignition order to A. C. C.
"PILOT PUMP START" lamp is on.
PILOT PUMP START order.
rn "PILOT BNR ON" lamp is on.
PILOT SOL.V. OPEN order.
Start of burner purge initial step
2 sec.
(B-3) (3) START OF BURNER GUN PURGE.
"BNR. BURNING" lamp is off.
"BNR. F.O.V. OPEN" lamp is off.
F. 0. PISTON VALVE CLOSE order.
"P.O. P. RUNNING" lamp is off.
F. 0. PUMP STOP order.
ATI.
STWI
lire O T.O.RECIRC.V. SHUT" lamp is off.
"F. O.REC IRC. V. OPEN" lamp is on.
F. O.REC IRC MODE order.
n "BNR. PURGE. V" lamp is on.

BNR. PURGE. VALVE OPEN order.
If a feedback signal contrary to
the order is returned, the opera-
LAMP ON, LAMP FLICKER,
tio.n will result in * a .
LAMP OFF, " . S A M
(FROM B - 3)
Hi "FLAME ON" continues
(B-4) for max, 15 sec.
(4) START OF FURNACE PURGE.
"BNR. PURGE V." lamp is off.
BNR PURGE PISTON VALVE CLOSE order.
"IGNITION READY" lamp is off.
The mode is changed to "FURNACE
PURGE" from "IGNITION."
"PILOT BNR. ON" lamp is off.
PILOT SOL. V. CLOSE order.
"PILOT PUMP START".lamp is off.
PILOT PUMP STOP order.
"ATM. STM. V. OPEN" lamp is off.
ATOM IZ PISTON VALVE CLOSE order.
If a feedback signal contrary to the
order is returned, the operation will
result in * a.
"PRE-PURGE START" lamp is flicker.
The lamp keeps flickering until F. D.
fan vane is opened to the specified
degree and air draft reaches to the
purge rate.
(B-5)
\7
(S) FURNACE PURGE CONDITION
"PRE-PURGE START" lamp is on.
Air draft has reached at the purge
rate (Purge time counting starts.)
Purge for 30 seconds.
I- • • LAMP ON, H\ • LAMP FLICKER, Hi* - *LAMP OFF,

SAM
PAGE 33
(FROM B - 5 )
(B- 6)
(6)-PURGE COMPLETED AND BOILER NOT IN
OPERATION.
"BNR OFF" lamp is on.
Burner is extinguished.
"PRE-PURGE START" lamp is off.
Furnace purge node ended.
"F. D.FAN RUNNING" lamp is off.
F. D. FAN STOP order.
* F. D. fan is automatically stopped
if 15 minutes have passed since
the start of boiler (A-l).
Otherwise, it keeps operating
until after the 15 minutes.
BOILER START-UP (A- 1 )
CAUTION
* a If a feed-back signal contrary to the burner sequence order signal
is returned, the corresponding lamp flickers and an alarm is given.
If something is wrong with "BOILER INTERLOCK", the boiler is stopped
immediately.
* b If the specified rate is not reached and the lamp keeps flickering,
the boiler is tripped by "IGNITION VALIDITY TIME OVER" after 5 minutes.
LAMP ON, LAMP FLICKER, LAMP OFF,

SAM
PAGE 34
E. INTERLOCK BY-PASS OPERATION
This mode is selected when the boiler run condition or the burner
control system can not be used.
The running mode is selected according to its purpose as follows.
1 , F. 0. TEMP. BY-PASS MODE

Mode with Steam Jet Atomizer used an A-oil used.
By-pass operation
(1) "F. 0. T. BY-PASS" SI. ->: "F.O.T. BY-PASS"-- ->" Y L
LAMP FLICKER
(See [ I ] -B>
F. E. BY-PASS MODE
This mode is selected when the boiler can not be stopped though
the cleaning and check of the flame eyes are headed during running of the
boiler, or when it is desired to avoid the boiler trip due to the keen
sensitivity of the flame eyes under sharp changes of the boiler load
In this case, the flame must always be watched at the boiler side.
By-pass operation
During normal running

(1) One of the flame eyes > BOILER TRIP
detects flaie fail
V
'F.E.BY-PASS" SIITH > : "F. E. BY-PASS" ->" YL
LAMP FLICKER
(1) One of the flame eyes > FLAME FAIL ALARMCBOILER NOT TRIP)
detectors flame fail
(2) Both of F.L's detect AFLAME FAIL BOILER TRIP
flame fail
CAUTION
During F. E. By-pass Run. watching must always take place at the boiler side.
SAM
PAGE 35
/
3 s EMERGENCY RUN MODE
This mode is selected when the Burner Sequencer cannot be used.
The burner start in this lode follows the operating procedure below.
EMERG. IGNITE OPERATION START
(1) OPERATION MODE SI "EMERG. -> : "EMERGENCY MODE" LAMP ON— RL
(2) Established of start condition

O The operator directly checks and confirms the conditions in [V] B
(3) Select of boiler run mode

O The operator directly checks and selects the running mode in [ I ] B
(4) Furnace purge

O The F. D. Fan is started, the F. D. Fan Inlet Vane is full opened, and
the furnace purge is maintained for 3 minutes.
(5) Main burner ignition condition set

O F. 0. CONTROL VALVE Opening 5 ~ 1585
TO SPECIFIED OPENING
O F. D. FAN INLET VANE BNR. differential air press.
TO SPECIFIED OPENING 20 ~ 40 mmAq
(6) Pilot burner ignition

'PILOT BNR PUMP" SIITH "PILOT BNR' WL
LAMP ON
O PILOT BURNER IGNITION- 'FLAME ON' GL

LAMP ON
SAM
PAGE 36 r\
(/
CAUTION
1, Tine to try ignition of the pilot burner is to be 15 sec. at
maximum.
If the pilot burner fails to be ignited within 15 sec.
the pilot BNR IGN. Sf is to be turned
Check of Ignition Fail.
2, If the ignition fails, ignition is to be re-attempted from (4)
Furnace Purge.
Burner ignition
(Ignition of the pilot BNR is checked. F. 0.Piston Valve is opened,
and ignition is tried. )
F. 0. V/V SELECT Sf. BNR. F. 0. V. OPEN" WL

LAMP ON
CAUTION
1, Time to try ignition of the main burner is to be 10 sec.
at maximum.
Pilot Burner Ign. Sw and P.O. Valve Open Sf are to be set to
"Intermediate Position" (spring-return with hand off) within
10 sec.
2, If Ignition fails, ignition is to be re-attempted from (4)

Furnace Purge.
EMERG. IGNITION OPERATION COMPLETION
CAUTION
1, During the emergency running, the machine-side manual operation and
watching at the machine side must always take place. The boiler trip
interlock conditions are to be checked and confirmed by direct
watching.
SAM
PAGE 37
2, Interlock nor. condition of eiergency run lode
(1) F.D. FAN RUNNING
(2) NOT DRUM IATER LEVEL LOf-LOf
(3) FLAME ON (F.O. VALVE OPEN CONDITION)
(4) EMERG. STOP (MAN.TRIP)
The boiler start conditions in [V] B, except the above, are

to be checked and confirmed directly by the operator.
PAGE 38
CAUTION
1, Time to try ignition of the pilot burner is to be 15 sec. at
maximum.
If the pilot burner fails to be ignited within 15 sec.
the pilot BNR IGN. SI is to be turned
Check of Ignition Fail.
2, If the ignition fails, ignition is to be re-atteipted from (4)
Furnace Purge.
(7) Burner ignition

(Ignition of the pilot BNR is checked. F. 0. Piston Valve is opened,
and ignition is tried. )
F.O. V/Y SELECT SI. BNR. F. 0. V. OPEN' WL

LAMP ON
CAUTION
1, Time to try ignition of the main burner is to be 10 sec.
at maximum.
Pilot Burner Ign. Sw and F. 0. Valve Open Sf are to be set to
"Intermediate Position" (spring-return with hand off) within
10 sec.
2, If Ignition fails, ignition is to be re-attempted from (4)

Furnace Purge.
EMERG. IGNITION OPERATION COMPLETION
CAUTION
1, During the emergency running, the machine-side manual operation and
watching at the machine side must always take place. The boiler trip
interlock conditions are to be checked and confirmed by direct
watching.
SAM
PAGE 37
2, Interlock nor. condition of emergency run lode
(1) F.D. FAN RUNNING
(2) NOT DRUM IATER LEVEL LOf-LOf
(3) FLAME ON (F.O. VALVE OPEN CONDITION)
(4) EMERG. STOP (MAN.TRIP)
The boiler start conditions in [V] B, except the above, are

to be checked and confined directly by the operator.
SAM
PAGE 38
c-v
[ffl ] A U T O M A T I C R U N N I N G OF F. D. F A N , F . 0 . P U M P
1. F. D. FAN
(1) 2 F. D. fans in total (1 unit/1 boiler) are provided.

Operate the F. D. fan for each boiler.
(2) F. D. fan with its mode switch in "AUTO", automatically starts and stops
running -with burner star.t/stop commands.
However. F. D. fan continues running for 15 minutes after starting to run
automatically.
In the case of boiler trip. F. D. fan continues its operation for 10 minute
and stops running...
(3) Th% Fan speed is operated by its own Blr. Load(F. 0. Press.). fith the
"F. D. FAN AUTO" mode, the fan speed automatically high and low running
controlled by the F. 0. P. signal, as follows.
F. 0. P.
F.D. FAN HIGH SPEED 4K
F. D. FAN LOf SPEED

F. 0. P.
10K
2. F. 0. PUMP
(1) 2 F. 0. pumps are provided per ship

1 F. 0. pump is used normally as the working unit.
(2) F. 0. pump with its mode switch in "AUTO", automatically starts and stops
running with burner start/stop commands.
F.0. RECIC is carried out by automatically starting F. 0.pump so that
F.0.temperature of burner header does not fall too much while the burner
i-s in operation.
SAM
PAGE 39
[IV] SOOT BLOWER O P E R A T I O N
SOOT BLOfER OPERATION START
v
(1) DRAIN VALV FULL OPEN
(2) "S.B.STM. INLET V/V" SELECT SI.
O UP TAKE VALVE CLOSE : "UP TAKE VALVE OPEN" LAMP OFF

O TANKER SERVICE MODE : "TANKER SERVICE" LAMP ON-^ WL
(3) SOOT BLOfER STEAM VALVE OPEN
< 3nin > IARMING OF PIPING LINE
(4) DRAIN VALVE FULL CLOSE
V
(5) No. 1 SOOT BLOfER START/STOP
No. 1 SOOT BLOfER BLOfING
No. 2 SOOT BLOfER START/STOP
No. 2 SOOT BLOfER BLOfING

v
(7) "S.B.STM INLET V/V" SELECT Sf. : "SOOT BLOfER PISTON V.
OPEN" LAMP OFF
v
(8)
SOOT BLOfER OPERATION FINISH
CAUTION
1, RELATION SOOT BLOEING AND BOILER LOAD
The soot blower shall be operated, as a rule, during a boiler load
exceeding 50X
2, INTERLOCK BETfEEN SOOT BLOfER AND IGS
The soot blower and the IGS are interlocked each other.
During running of any soot blower, IGS can not be operated.
And during the IGS is operated, any soot blower can not be run.
SAM
PAGE 40
[V] ALARMS
A, PATTERNS OF ALARM
If an abnormality should occur during running of the boiler.

an alarm is given to alert the operator.
The pattern of alarms is described below.
The operation of these alarms must follow the sequential order.
'
AM
Un
ABNORMAL
flFF
AM \f * 1
ALARM LAMP Refer to bottom of
OFF 1\ / this page
^
AN Nj WITH "BZ. STOP"

BUZZER BUTTON ON.
AFP I\ BUZZER STOPS.
"BZ. STOP" ON -i
BUTTON
OFF
"LAMP RESET" ON
BUTTON npp
* 1 ; fith "BZ. STOP" Button ON. flicker stops and continuous

illumination follows.
Lamp is disillulinated by turning on "LAMP RESET" Button after nonal
state is restored.
NOTE
The alarm lamp does not disilluminate, even after normal state has been
restored, unless "LAMP RESET" Button is turned on after the turn-on of
"BZ STOP" Button. Also, the alarm lamp can not be turned off before
noioal state has been restored.
SAM
PAGE 41
B. BOILER SET POINT LIST
SAM
PAGE 42
•re
BOILEB SET POINT LIST ECC.; ENGINE CONT.CONSOL
MS. ; MONITOR SW.
PS. ; PRESS. SW.
TS. ; TEMP. SENSOR
F.E.; FLAME EYE
PT. ; PRESS. TRANS.
LS. ; LIMIT SW.
SEQ.; SEQUENCER
TAG. No. DESCRIPTION DETECTING SET___
POINT | _ TIMER
UNIT ALARM ""
LM-1 DRUM LEVEL HIGH MS +200 no 10 sec
(157B)
1
LM-- DRUM LEVEL LOW MS -200 no 10 sec
157B — —
2
LM- DRUM LEVEL LOW-LOW . MS. -240 «n — 0 sec
(156B.159B) —
PS-1 FUEL OIL PRESS. LOW PS. 2 kg/cm2 - 4 sec

(153B) —
PS-2 FUEL OIL PRESS. PS. 1 . 5 kg/on2 — 0 sec

(154B) LOW-LOW —
_ _
PS-3 ATOMIZ. STEAM PRESS. PS. 3.5 kg/en2 4 sec
(152B) LOW
PS-4 ATOMIZ. STEAM PRESS. PS. — 3 kg/cm2 — 0 sec

(151B) LOW-LOW
_
PS-5 CONTROL AIR PRESS. PS. 4 kg/cm2 0 sec
(172B)
PT
(123B)
LOW-LOW
STEAM DRUM PRESS.

HIGH
PT 17.0kg/cm2 — 4 sec
PT STEAM DRUM PRESS. PT 9.0kg/cm2 - — 4 sec

(123B) LOW
TX-1 FUEL OIL TEMP. LOW TS R.W.NO.l — 10 sec

(148B)
— 150 sec
TX-1 FUEL OIL TEMP. HIGH TS R.W.NO.l - — 10 sec

(148B) 50 sec
TAG. No. DESCRIPTION DETECTING SET POINT TIMER
UNIT ALARM TRIP NOR.
_ _
FURNACE PURGE TIME SEQ. — 1 nin
—
_
AFTER PURGE TIME SEQ. — — 30 sec
—
BURNER POST SEQ. — 30 sec

— PURGE TIME — —
_
— l&. VALIDITY TERM SEQ. 5 nin
— —
SMOKE HIGH SMOKE RINGELMANN. — — 4 sec

(184B) METER 5 deg.
OIL DENSITY HIGH OIL 15 ppo — — 4 sec
(185B) DETECTOR BY ECC
_
SALINITY HIGH SALINITY 10 ppm — 4 sec
(183B) METER BY ECC
F.O PUMP OUTLET PIC — — 22-23 2
(231B) PRESS. kg/ on
_
P.D FAN TRIP ST — STOP , 0 sec
—
— F.O PUMP TRIP ST TRIP 0 sec(

_
F.O.PUMP OUTLET
PRESS LOW/AUTO PS.- ISkg/cm2
_ _ 4 sec
(232B) CHANGE
TX-1 F.O. PUMP START TS — R.W. No.l 0 sec
—
(148B) 120 sec
TX-1 F.O. PUMP STOP TS — — R.W. No.l 0 sec
(148B) 60 sec
BCP A. C. SOURCE FAILURE RY — NO VOLTAGE — 0 sec
_
BCP MANUAL TRIP SW. — ON 0 sec
C/R
*
TAG. No. DESCRIPTION DETECTING SET POINT TIMER
UNIT ALARM TRIP NOR.
FDX-1,2 PILOT BURNER F.E. NO FLAME — 6 sec

(HOB) IGNITION FAIL —
FDX-1,2 MAIN BURNER F.E. ._ NO FLAME 7 sec

(HOB) IGNITION FAIL —
FDX-1,2 FLAME FAIL F.E. NO FLAME 1 sec

(HOB) —
_ _
PX-1 BOILER AUTO START MS. 12 kg/cm2
(AT 16K MODE) —
PX-1 BOILER AUTO STOP MS. — — 16.3k g/cin2 —

(AT 16K MODE)
FX-1 FURNACE PURGE FT. — 150 nnAq 1 oin

—
AIR RATE
FX-1 AFTER PURGE AIR RATE PT. — — 150 nmAq 30 sec

ab.
FX-1 IGNITION AIR RATE PT. — - 35 ranAq 10 sec
ab.
PX-2 IGNITION F.O. RATE PT. — — 3 kg/cm2 10 sec
WIND BOX TEMP. HIGH TS. 200°C - — 4 sec
,.
C, INSTRUCTION MANUAL OF AUTOMATIC BOILER CONTROL SYSTEM
[ I] GENERAL DESCRIPTION OF AUTOMATIC BOILER CONTROL SYSTEM

1. AUTOMATIC COMBUSTION CONTROL
2 . AUTOMATIC FEED IATER CONTROL
[ n] OPERATING INSTRUCTIONS OF AUTOMATIC BOILER CONTROL SYSTEM

1 . MASTER STATION
2 . AIR FLOf STATION
3. DRUM LEVEL STATION
[m] CONFIGURATION OF AUTOMATIC BOILER CONTROL SYSTEM

1 . NOMENCLATURE AND FUNCTION
2. FUNCTION OF KEYS
3. CHANGE METHOD OF DATA
[IV] ALARM DISPLAY
SAM
ACC 1 f
I
[ I] GENERAL DESCRIPTION OF AUTOMATIC BOILER CONTROL SYSTEM
r
This system (A. B. C. ) is coiposed of the. automatic coibustion control
system (A. C. C. ) and the automatic feed water control systei (F. I. R. ).
Composition of Control System

r- MASTER CONTROLLER
r- A. C. C.—
L
AIR FLOI CONTROLLER
A. B. C. —
I—F. W. C. F. I. CONTROL
1. AUTOMATIC COMBUSTION CONTROL

In this system, the fuel oil injection, and the coibustion air quantity
for injection of fuel oil required for coibustion are controlled at
optiiui in order to maintain steam pressure to a given point for the
required steam flow rate.
The control loops and functions of the A. C. C. are detailed below.
(1) MASTER CONTROL
(a) MASTER CONTROL LOOP
This loop detects the steal drum pressure (master press.). compares
this pressure with a preset pressure (master set press.). performs
the "PiI" operation, and outputs the F. 0. flow control signal (master
signal) so as to set the deviation to *0".
Also, the master control comprises the following sub-loops.
(b) F. 0.FLO! CASCADE CONTROL SUB-LOOP

The fuel oil flow control signal (Master Signal) and the oil
pressure before the burner are compared with the signal (feed
back) converted to fuel oil flow rate. "P-fl" operation is
performed, and the operating signal to F. 0. Cont. V. is
controlled so as to set the deviation to zero.
(c) HOT START & STEAMING UP CONTROL SUB-LOOP

The Master Set Press, is controlled so as to obtain press, rise rate,
from steam drum press, of 5kg/cm2 to normal press. (16kg/cm2).
(d) BURNER ON-OFF CONTROL SUB-LOOP

Steam drum press. (Master Press. ) is detected, and the burner is
automatically ignited and shut-down. The set points for ignition
and shout-down are automatically selected by Boiler Mode.
SAM
ACC
(e) STEAM DUMP CONTROL SUB-LOOP
The signal during activation of I.G. S. adds a limiter to the fuel oil
flow rate (Master Cont. Signal).
(f) LOAD LIMITTER CIRCUIT

This circuit liiits the increment of master signal, using the air flow
signal
(g) BURNER IGNITION SET CIRCUIT

This circuit sets the F. 0. control valve to an opening according to the
burner ignition sequence.
The "OPEN" signal is detected to range withis the ignition rate, and
output to the outside.
(h) MASTER STATION

The set point of the steam drum press, (master press. ) is set and
displayed, and the processed point is indicated.
The F.0. Control Valve Open Order is changed over to Auto/Man, with
this change-over displayed, and the manual operation and output display
and output display are perfomed.
(2) AIR FLO! CONTROL

(a) AIR FLO! CONTROL LOOP
This loop compares the demand windbox differential pressure as
determined by the F.0. Flow control signal (master signal) with
the windbox differential pressure as measured, performs the "P-l-I"
operation, and controls the operating signal of the No. 1 F. D. fan inlet
vane control drive so as to set the deviation to "0". This is intended
to maintain constantly the best combustion by controlling the air flow
for an optimum ratio of air/fuel corresponding to a boiler load. Also,
the air flow controls are composed of the following sub loops.
(b) OPERATION CIRCUIT OF DEMANDED IINDBOX DIFFERENTIAL PRESSURE

This circuit calculates the demanded windbox differential pressure
by ^compensating the windbox differential press, as determind by the F. 0
flow (F.0.Burning Press.) for the boiler characteristics and performing
the variation addition (air, priority circuit) of the master signal
* This compensation to be carried out at the combustion test of the boiler
(c) SETTING OF F. 0. /AIR EXCESS AIR RATIO
The demanded windbox differential press, can be raised or reduced, using
the fuel/air ratio adjuster.
The excess air ratio is adjustable over a range of 0.5 to 1.5 and
normally set to 1. 0
SAM
ACC 3 ,
fbl
(d) BURNER IGNITION MODE
The F.D. Fan Inlet Vane is set to opening according to the burner
ignition sequence.
The air flow signal is detected to range within the Furnace Purge,
and output to the outside.
The air flow signal is detected to range within the Ign.Mode and output
to the outside.
(e) AIR FLOW STATION

The ratio value of fuel oil/air flow is normally set and displayed,
using this adjuster.
The Air Flow Control Drive Open Order is changed over to Auto/Man,
with this change-over displayed, and the manual operation and output
display are performed.
2. AUTOMATIC FEED IATER CONTROL

(a) F. I. CONTROL LOOP
The steam drum water level is detected and compared with the preset
water level, and two-element control is performed for the control of
the feed water quantity so as to zero the deviation, and steam flow
signal is supplied as feed-forward signal when load change.
The "P-H" operation is performed in comparison between the above
water level set and the detected water level of the steam drum, and
the operating signal of the feed water control valve is controlled so
as to zero the deviation.
Also, the F. I. C. comprises the functions below.
(b) DRUM LEVEL STATION

The set point of the drum level is set and displayed, and the process
point is indicated.
The F.I. Control Valve Open Order is changed over to Auto/Man, with
this change-over displayed, and the manual operation and output display
are performed.
SAM
ACC 4
n] OPERATINGJNSTRUCTIONS OF AUTOMATIC BOILER CONTROL SYSTEM
This section explains the instructions and indications on the

graphic panel (GP) of ABC system.
The following screen is displayed once GP is started.

Please refer to the instruction manual of "Boiler Control Panel" for
how to operate GP while the boiler is working.
J.VLSP. LVLPV S.-FLI
FEED CONT.V
OUTPUT i 0.
THE COMPOSITION OF A PICTURE (PORT BOILER)
SAM
ACC
1. -MASTER STATION'
The set and display of the set point and

process of the steam drum press.
The change-over and display of Auto/Man
MSTSP MSTPV F. 0 P
r 25.00 r 25.00 r 15.00 of F. 0. Control Valve Order, as well as
the manual operation and output diaplay,
0> MASTER SET are perfoned.
POINT RAISE
& LOWER SI. (1) MASTER SET RAISE & LOffER SI.
This is the switch for manual setting of
the Master Set Point.
The master set pressure can, only be set
on the master boiler alone.
Also the initial set at power-on is made
F. 0. CONTROL to 15 kg/cm2
VALVE AUTO/
MAN. SELECTOR
(2) BAR GRAPH OF MASTER SET POINT INDICATOR.
Sf. The »lef£-hand bar graph shows Master
pressure set point.
S3 F. 0. CONTROL (3) BAR GRAPH OF MASTER PROCESS INDICATOR
VALVE OPEN
ORDF.R 1 NOT CAT F. 0. CONT. V The senter bar graph shows Master
OUTPUT F~0. Process point(Pr,ess)
F. 0. CONTROL (4) BAR GRAPH OF F. 0. FLO! INDICATOR.
VALVE RAISE
The right-hand bar graph shows P.O.
& LOTER SW.
burning pressure.
<S> F. 0. CONTROL
VALVE AUTO/
MAN.INDICATE
(5) f. 0. CONTROL MAN. /AUTO SELECTOR Sf.

Switches for selecting MAN or AUTO mode for the operation of F.0.control
valve.
(6) P.O.CONTROL VALVE RAISE & LOIER Sf.
The P.O. Control Valve Open Order can be manually operated in the
Man Mode.
CAUTION
In EMERGENCY MODE or F. 0. TEMP. BY-PASS MODE, the Man Mode is
forced to be selected.
SAM
ACC 6
2. "AIR FLO!" STATION"
The change-over and display of Auto/Han, of
the F.D.FAN INLET VANE CONTROL DRIVE OPEN
ORDER, as well as the manual operation and
output display, are perfomed.
The manual set and indication of the Fuel/Air
RATIO AIRSP AIRPV
r K5Q «= r 400.D r 400.0 Ratio (Excess Air Ratio) are perfomed.
CD FUEL/AIR
8SI1 (1) FUEL/AIR RATIO RAISE & LOWER Sf.
CD This switch is used for the manual set of
RATIO RAISE
BS22
& LOIER SI.
CD the Fuel/Air Ratio.
The initial set at power-on is made to 0.
- 1.00 - 200.0 • IM.O
CAUTION
DSK3
CD The fuel/air ratio is tested and adjusted

BSI4 at the actual combustion adjustment test,
© F. D. FAN
CD so that the optimum combustion air rate
CONTROL DRIVE canbe obtained at the set point of 0 under
AUTO/MAN.
SELECTOR Sf
normal running mode.
® F.D.FAN CONT. AUTO MANU

DEIVE OPEN [ (2) BAR GHAB1 OF FUEL/AIR RATIO INDICATOR
ORDER INDICATE F. D. F VANE The left-hand bar graph indicates the
F. D. FAN
OUTPUT 1+ 0. OIX scale tactof (-50&~~*5030 to the combustion
CONTROL DEIVE air quantity established at the combustion*
RAISE & LOIER adjustment test.
Sf.
Also, the initial set at power-on is made
® F.D.FAN to 0.
CONTROL DRIVE
(3) BAR GRAPH OF AIR FLOf SET POINT

The center bar graph shows Air Flow set point.
(4) m GRAPH OF AIR FLO!(BURNER DRAFT LOSS).
The right-hand bar graph shows AIR FLOf(0-10030.
(5) F. D. FAN MAN. /AUTO SELECTOR SI.
This switch is used to select the operation of the F. D. Fan Inlet
Vane Control Drive to Man. or Auto.
CAUTION
In EMERGENCY MODE or F. O.TEMP. BY-PASS MODE, the Man. Mode is forced
to be selected.
(6) F.D.FAN CONTROL DRIVE RAISE & LOIER Sf

The F. D. Fan Inlet Vane Control Drive Open Order can be manually
operated in the Man Mode.
SA
ACC
3, "DRUM LEVEL" STATION'
ffl The set and display of the steam drum water

LVLSP LVLPV S. FLW
r 40.00 level, as well as the iidication of the
© DRUM LEVEL process value, are performed.
SET POINT The change-over and display of Auto/Man of
RAISE & LOfER the F. f. CONTROL VALVE OPEN ORDER, as well
St.
as the manual operation and output display,
are performed.
(1) DRUM LEVEL SET POINT RAISE & LOfER Sf.
This is the switch for the manual set of
the drum level set point.
F. I. CONTROL V At the time of power-on, the initial set
VALVE AUTO/ point is made to ± 0 (Nor.).
MAN.SELECTOR
Sf.
(2) BAR GRAPH OF DRUM LEVEL SET POINT
F. f. CONTROL The left-hand bar graph shows Drui
VALVE OPEN level set point.
ORDER INDTCATl
F. I. CONTROL (3) BAR GRAPH OF LEVEL PROCESS

VALVE The senter baf graph shows Drum
level process point.
© F.f.CONTROL
(4) BAR .GRAPH OF STEAM FLOf
VALVE
AUTO/MAN. INDICATE The right-hand bar graph shows
Steam Flow.
(5) F.I. CONTROL AUTO/MAN. SELECTOR Sf.

This switch is for selecting the operation of F.f. control valve
to Man or Auto Mode.
(6) F. f. CONTROL VALVE RAISE & LOfER Sf.

The Feed fater Control Valve Open Order can be manually operated in
the Man Mode.
SAM
ACC
[ffl] CONFIGURATION OF AUTOMATIC BOILER CONTROL SYSTEM
1 , NOMENCLATURE AND FUNCTION
o
AMCO •0) PAC ID
O ROTATIONAL
SIITCH
Q a (D LED LAMP
TO GP
COMMUNICATION
r-RS-485-A-,
CONNECTOR ca
as
o o O
CQ ea as
TO ACS10 O o O
•«c
eu Cu a.
COMMUNICATION
CONNECTOR
o o
O
NO NAME FUNCTION
PAC ID to set ID numbers for communication

Rotational switch between PAC and GP.
* Setting is unnecessary once outfitted.
SAM
ACC 9
• _ _ „,... !
NO NAME
LED LAMP FUNCTION

©
DDDDDDDD LED indication of Self-Diagnosis
IDDDDDDD (Please see (IV)Alari display (2).
Digital Input No. 1

DDDDDDDD Input status is display
DIDDDDDD LED lamp "ON" -» DI Nol. ON

LED lamp "OFF" -* DI Nol. OFF
Digital Input No. 2

DDIDDDDD LED lamp "ON" - DI No2. ON

LED lamp "OFF" -* DI No2. OFF
Digital Input No. 3
DDDIDDDD LED lamp "ON" - DI No3. ON

LED lamp "OFF" — DI No3. OFF
Digital Input No. 4

DDDDIDDD LED lamp "ON" -» DI No4. ON

LED lamp "OFF" -» DI No4. OFF
Digital Input No. 5

DDDDDIDD LED lamp "ON" — DI No5. ON

LED lamp "OFF" -> DI No5. OFF
Digital Input No. 6

DDDDDDID LED lamp "ON" -» DI No6. ON

LED lamp "OFF" -* DI No6. OFF
Digital Input No. 7

DDD D D D D D Input status is display
DDD D D D D I LED lamp "ON" -» DI No7. ON

LED lamp "OFF" -> DI No7. OFF
SAM
ACC 10
NO NAME
LED LAMP FUNCTION

©
Digital Output No. 1

OIDDDDDD Output status is display
DDDDDDDD LED lamp "ON" - DO Nol. ON

LED lamp "OFF" -» DO Nol. OFF
DDIDDDDD Output status is display
DDDDDDDD LED lamp "ON" -* DO No2. ON

LED lamp "OFF" -» DO No2. OFF
DDDIDDDD Output status is display
LED lamp "ON" - DO No3. ON
LED lamp "OFF" — DO No3. OFF
DDDDIDDD Output status is display
DDDDDDDD LED lamp "ON" - DO No4. ON

LED lamp "OFF" - DO No4. OFF
DDDDDIDD Output status is display
DDDDDDDD LED lamp "ON" -» DO No5. ON

LED lamp "OFF" -* DO No5. OFF
DDDDDDID Output status is display
DDDDDDDD LED lamp "ON" -» DO No6. ON

LED lamp "OFF" — DO No6. OFF
DDDDDDDI Output status is display
DDDDDDDD LED lamp "ON" - DO No7. ON

LED lamp "OFF" -* DO No7. OFF
,x""\
Digital Output No. 8 output status is display

IDDDDDDD LED lamp "ON" -* DO No8. ON (CPU Run)
DDDDDDDD 'LED lamp "OFF" — DO No8. OFF (CPU Stop)

* This lamp is "ON" while CPU is running
SAM
ACC 11
2, FUNCTION OF KEYS (Fig 1)
D TEN KEY dJ DATA ENTRY KEY
As you press the D key, MENU is display.

The menu switches function as follows.
[P I D ] : to display parameters and change set values on

PID parameter screen
[% P] : to display parameters and change set values on
l-type parameter screen.
[T P] : to display parameters and change set values on
time parameter screen.
[T B L] : to display parameters and change set values on
broken-line table screen.
[A I 0] : to display AI/AO data screen.
[D I 0] : to display DI/DO data screen.
[S W] : to display SI screen.
[ERR] : to display error screen.
L E N D ] : to end menu screen.
SAM
ACC 12
The switch screen (Fig. 2) will be displayed for data setting on
every screen called throught menu (Fig. 1)
(Fig 2)
t
CLR
END
Cursor Up
Cursor Down
Cursor Left
Cursor Right
To next page
[CLR] Data Cancellation
The set data can be cheanged by using the above keys(fig 2)and
ten keys(fig 1 -©).
The set data can only be changed for "PID", "% P", "T P", and "TBL",
(If a manu is selected for those other that stated above, cursor key
and data cancellation key will not work. )
SAM
ACC 13
(Fig 3-1) (Fig 3-2)
PID mm n X P am D
PID Parameter % Parameter
When pressed, then pressed^
PID 1 No No
PC % ) 999.9 1 + 999. 9 11 +999. 9
I (min) 99.99 2 + 999. 9 12 +999. 9
D(oin) 99. 99 3 + 999. 9 13 +999. 9
IloC X ) +999. 9 4 + 999. 9 14 +999. 9
IhiC % ) +999. 9 5 + 999. 9 15 +999. 9
6 + 999. 9 16 +999. 9
7 + 999. 9 17 +999. 9
8 + 999. 9 18 +999. 9
9 + 999. 9 19 +999. 9
10 + 999. 9 20 +999. 9
^ -<• *
71 * *
^ ->•
|END|
CLR
a ^
END
CL8
(Fig 3-3) (Fig 3-4)

T P mm n IB!- mm D
Time Parameter Convert Table 1
Ihen pressed^ No No When pressed^ No X Y
1 99.99 11 99.99 1 999. 9 999. 9
2 99. 99 12 99. 99 2 999. 9 999. 9
3 99. 99 13 99. 99 3 999. 9 999. 9
4 99.99 14 99.99 4 999. 9 999. 9
5 99.99 15 99.99 5 999. 9 999.9
6 99.99 16 99.99 6 999. 9 999.9
7 99.99 17 99. 99 7 999. 9 999. 9
8 99. 99 18 99. 99 8 999. 9 999. 9
9 99. 99 19 99. 99 9 999. 9 999. 9
10 99. 99 20 99. 99 10 999, 9 QQQ Q
^ I •<• * TI #
^ I •> CLR
END
a ^
END
^
CLR
SAM
ACC 14
(Fig 3-5) (Fig 3-6)
[y jj| 1 1 D
AID
Analog In/Out Digital In/Out
then pressed^ When pressed.
; All +999. 9 A01 +999. 9 -DI1 0 D01 0
AI2 +999. 9 A02 +999. 9 DI2 0 D02 0
AI3 +999. 9 A03 +999. 9 DI3 0 D03 0
AI4 +999. 9 A04 +999. 9 DI4 0 D04 0
AI5 +999. 9 A05 +999. 9 DJ5 0 DOS 0
AI6 +999. 9 A06 +999.9 DI6 0 D06 0
AIT +999. 9 A07 +999. 9 DI7 0 DOT 0
AI8 +999. 9 A08 +999. 9 DI8 0 DOS 0
1 <• *
t -^
END 1
CLR
±j CLR
(Fig 3-7) (Fig 3-8)

S I ERE D
Error Infoaation
then pressed^ theft pressed. Com 9 9999
Cycle 9
Calc 9 99
AI 9 9
CLR
SAM
ACC 15
(Fig 4) 3, CHANGE METHOD OF DATA
X P mm n
X Parameter This explains how to change % parameter
Press Key No Nn set point.
1 + 000. 0 11 +050. 0 (Example) to change No.3 parameter from
2 + 005. 0 12 + 001.0
3 + 010. 0 13 +030. 0 10* to 25X
4 + 003. 0 14 -010. 0 (1) Press key on the station screen
5 -020. 0 15 + 100. 0 of the controller you wish to change,
6 +000. 0 16 +500. 0
and the menu screen [2-(Fig-l)]
7 + 010.0 17 -500. 0
8 +075. 0 18 +000. 0 will be displayed..
9 + 100. 0 19 +000. 0 (2) Press the %P key,
10 -050. 0 20 + 100.0 and (Fig 4) will be displayed.
(3) Press the IT] key of (Fig 4)
7]** *l twice to move the cursor to No. 3,

and (Fig 5)will be displayed.
a <**
END
CLRI
(Fig 5) (4>Press key of Fig. 4

% Parameter twice to move the cursor
No No 3 -h 0 1 0 . 0
to the second place of the
1 +000. 0 11 +050.0
^2 +005.0 value.
! 3 +010. 0 [13 +030.0 (5) Press 2 key and then
4 +003.0 14 -010.0 020.0 of the ten keys below GP.
5 -Q20. 0 15 +100.0
6 +000. 0 16 +500.0
(see 2-Fig 1-®)
7 +010. 0 17 -500.0
key(2-Figl -
8 +075.0 18 +000.0 3 -f 0 2 5 . 0
9 +100. 0 19 +000.0 after confirming that the
10 -050. 0 20 +100.0 number has been changed.
CAUTION
Please contact the boiler maker(Mitsubishi Heavy Ind.)
before changing invariable numbers such as parameters.
* Invariable numbers other than %? can also be changed in the

same way on the respective screen.
SAM
ACC 16
[IV] ALARM DISPLAY
GP displays reversible and communication errors.
The abnormality are displayed with GP. as follows.
(Fig 6)
F1 F2 F3 F 4 F5 F6 F7 F8
mm D mm D mm D
i
• 11!
•»
091 mi
ISK KB mi
D p D
. 5g9 . COM i
0. Q - S5.8 • 50.0 - 5$ - 56 0 -50.11
HE 1n ESP D OWN OSB |LSP| BSi3

a D D
OS14 'i BSW JSI4
V D
V a
V D
•' cLJL
L-7SI
cz '' CZ— i 9 « '
CZ ••Aq c JJ
? =? loAq * ~T3° C
| RUN | | RUN | RUN
1 1
OUTPUT zm % | MANU | OUTPUT |_ ZJ« | MANU | OUTPUT : • N | MANU |
3 AUTO MANU
3 AUTO MANU T|
D]
AUTO MANU
D V A D V A V A
Warn DDDDDDDD IBOST!
1 2 3 4 5 6 7 5 9 0 4- BS ENTR
(2) (A) (i)

(1) Reversible errors
then the following errors occur in ACC CONTROLLER(ACSIQQ),it will be
indicated on GP as (1).
Reversible errors item as follows.
1) Analog input range over

2) Arithmetic overflow
3) Arithmetic overload
There are 8 LEDs after "farm", and the location of lighted LEDs
indicates the kind of error.
ffhen a reversible error occurs under "AUTO" node, the mode is

automatically switched to manual.
Only after the reversible error is corrected, the mode can be changed
back to "AUTO" by pressing (A) (reset)key.
SAM
ACC 17
(2) Irreversible errors (Communication down)
If GP detects 10 communication errors in a row from a controller,
it displays an error indication such as Fig. 6 (2) and stops communicating
with the controller.
If an irreversible error is detected by self-diagnosis function,

all the arithmetic functions will be ceased.
Thus, a communication error is displayed on GP and an irreversible
error can be confirmed.
then an irreversible error occurs, "Errors"LED blinks. ( [Iff] — 1 —(D)

The number of blinks, which repeats itself in every certain period of
time, indicate the kind of the error.
1 Blink Abnormal Program ROM

2 Blinks Abnormal Data ROM
3 II Abnormal Data RAM
4 II Abnormal Sampling Time
5 II Abnormal Output Line Connection (A01)
6 II Abnormal Analog output
7 II Abnormal Communication (not transmissible)
8 II Abnormal Analog input (hardware error)
9 II Abnormal Program
10 II Abnormal Parameter
11 (I PID arithmetic overflow
12 I Abnormal Output Line Connection (A02)
* After the error is corrected, press [F 5] key (Fig 6 ~

and check connection, and GP can be resumed.
SAM
ACC 18
D. BMS CONTROLLER
TABLE OF CONTENTS
SECTION
D-[l] SYSTEM C O N F I G U R A T I O N
C2] CPU UNIT
[ 3] I/O RACK
[ 4] P OWE R SUPPLY
[5] SPECIFICATIONS
[6] R E A D I N G AND C L E A R I N G ERRORS

AND MESSAGES
[7] INSPECTION AND MAINTENANCE
[8] PROGRAMMING CONSOLE OPERATION
/77
SECTION 2
System Configuration and Unit Description
This section provides information about the Racks and individual Units that make up a C200HS PC S ystem. The names of all
the parts of a Unit are given, followed by any details thai apply 10 that Unit alone. For a description of how the Units fit together
to become a PC, refer to Section 3 Assembly Instructions. For information about the model numbers of any of the parts de-
scribed in this section, refer to Appendix A Standard Models. For specifications, refer to Appendix B Specifications.
2-1 System Configuration 16

2-1-1 CPU Racks 16
2-1-2 Expansion I/O Racks 17
2-1-3 Slave Racks 17
2-2 CPUs 18
2-2-1 CPU Components 18
2-2-2 CPU Indicators 19
2-2-3 DIP Switch 20
2-2-4 Peripheral Device Connector 20
2-2-5 Operation Modes t.. 20
2-2-6 Memory Cassettes 21
2-3 Expansion I/O Racks 21
2-4 Power Supply 22
2-5 yO Units 23
•2-5-1 Standard I/O Units 24
2-5-2 Group-2 High-density I/O Units 25
2-5-3 High-density I/O Units Classified as Special I/O Units 26
System Configuration Section 2-1
2-1 System Configuration

A variety of system configurations can be achieved by using different combina-
tions of Racks and Units. Before ordering specific Units, carefully consider which
system configuration will best meet your control requirements. In a C200HS PC
System, a maximum of two Expansion I/O Racks and five Remote I/O Slave
Racks can be connected to a CPU Rack.
2-1-1 CPU Racks
(10) (9) (6). (7) (5)
1. Backplane
There are backplanes available with 3, 5, 8, or 10 slots. The same back-
planes can be used for CPU Racks, Expansion I/O Racks, or Slave Racks.
2. CPU
There are six CPU models available: CPU01-E, CPU03-E, CPU21-E,
CPU23-E, CPU31-E, and CPU33-E.
3. Memory Cassette
EPROM and EEPROM are both available.
4. Standard I/O Unit
The Units can have 5,8,12, or 16 points. In this illustration the I/O Un'rt cover
is mounted. This is the terminal block cover for Units with 10P terminal
blocks.
5. Interrupt Input Unit
One Interrupt Input Unit can be used at the CPU Rack.
6. SYSMAC NET Llnk/SYSMAC LINK Unit, Host Link Unit, or PC Link Unit
7. Remote I/O Master Unit
A maximum of two Units can be used, either on the CPU Rack or on an Ex-
pansion I/O Rack.
8. Terminal Block
Terminal blocks have either 10 or 19 terminals. This is a 19P Terminal Block.
9. High-density I/O Unit (Group 2)
A maximum of ten Units can be used if they are all 32-point Units, and five if
they are all 64-point Units. They cannot be used on Slave Racks.
10. Special I/O Unit
Up to ten Special I/O Units can be used (including PC Link), They can be
used on any Rack.
11. I/O Connection Cable
There are five types of cable, from 30 cm to 10 m. A maximum total of 12 m
can be used.
16
System Configuration Section 2-1
2-1-2 Expansion I/O Racks

A maximum of two Expansion I/O Racks can be connected.
1. I/O Power Supply Unit

2. Backplane
There are backplanes available with 3, 5, 8, or 10 slots. The same back-
planes can be used for CPU Racks, Expansion I/O Racks, or Slave Racks.
2-1-3 Slave Racks

A maximum of five Slave Racks can be connected.
(2)
1. Slave Unit
Either Optical or Wired Slaves can be used.
2. Fiber-optic Cable
2/?-\ IL
^
/&>
CPUs Section 2-2
2-2 CPUs
There are two groups of CPUs available, one that uses an AC power supply, and
one that uses a DC power supply. Select one of the models shown betow accord-
ing to requirements of your control system.
CPU model Power supply voltage
C200HS-CPU01-E/CPU21-E/CPU31-E 100 to 1 20 VAC or 200 to 240 VAC
(voltage selector)
C200HS-CPU03-E/CPU23-E/CPU33-E 24 VDC
The CPU21-E, CPU23-E, CPU31-E, and CPU33-E CPUs have an RS-232C

connector. The CPU31-E and CPU33-E CPUs support the SYSMAC NET Link
Unit and SYSMAC LINK Unit.
Caution Be sure to check the power supply used by the CPU. Absolutely do not apply an
AC power supply to a DC-type CPU.
2-2-1 CPU Components

C200HS-CPU01-E/CPU03-E
Power fuse (MF51NR, 5.2 dia. x 20 mm):
C200HS-CPU01-E: 2 A, 250 V
C200HS-CPU03-E: 5 A, 125 V
Removable terminal block
Battery/Switch compartment:
The backup lithium battery (C200H-BAT09) L
and the DIP switch for setting C200HS opera- - Cable connector for peripheral devices
tions are contained. An optional Memory Cas- (Peripheral device connector)
sette can also be mounted.
18
CPUs Section 2-2
C200HS-CPU21-E/CPU23-E/CPU31-E/CPU33-E
Power fuse (MF51NR, 5.2 dia. x 20 mm):

C2COHS-CPU21-E/CPU31-E: 2 A, 250 V
C20CHS-CPU23-E/CPU33-E: 5 A, 125 V
Memory Casette compartment
Bus connector:
Available only with the CPU31-E Removable terminal block
and CPU33-E. Use this connector
when SYSMAC NET Link Unit or
SYSMAC LINK Unit is used.
RS-232C Cable connector for

connector peripheral devices
Battery/Switch compartment
2-2-2 CPU Indicators

The following figure shows the indicators that are located on the front panel of
CPU models.
I— COMM1 (orange):
Lights when a peripheral device is in operatbn.
COMM2 (orange):
Available only with the CPU21-E. CPU23-E. CPU31-E,
•RUN (green): and CPU33-E. Lights whe.n the CPU is communicating
Lights when the PC is via the RS-232C connector. POWER (green):
operating normally.
Lights when power is
supplied to the CPU.
RUN COMM POWiB FUSE

11 AIM OUT 250l'AC
K ERR INHIBIT
•OUT INHIBIT (red):

Lights when the Load OFF
flag (SR bit 25215) turns ON,
ALM (blinking red): at which time all the outputs
Blinks if an error occurs that are turned OFF.
does not stop the CPU.
• ERR (solid red):

Lights if an error occurs that stops the
CPU, at which time the RUN indicator
turns OFF and the outputs are turned
OFF.
19
CPUs Section 2-2
2-2-3 DIP Switch

Pin no. Item Setting Function
1 Memory protect ON Program Memory and read-only DM (DM 6144 to DM 6655)
data cannot be overwritten from a Peripheral Device.
OFF Program Memory and read-only DM (DM 6144 to DM 6655)
data can be overwritten from a Peripheral Device.
2 Automatic transfer of Memory ON The contents of the Memory Cassette will be automatically
Cassette contents transferred to the internal RAM at start-up.
OFF The contents will not be automatically transferred.
3 Message language ON Programming Console messages will be displayed in English.
OFF Programming Console messages will be displayed in the
language stored in system ROM. (Messages will be displayed
in Japanese with the Japanese version of system ROM.)
4 Expansion instruction setting ON Expansion instructions set by user. Normally ON when using a
host computer for programming/monitoring.
OFF Expansion instructions set to defaults.
5 Communications conditions ON RS-232C communications conditions are set as follows.
Start bit: 1 ; data length: 7 bits; parity: even; stop bit: 1 ; baud
rate: 2.400 bps
OFF RS-232C communications conditions are canceled.
6 Expansbn TERMINAL mode ON Expansion TERMINAL mode; AR 071 2: ON
setting OFF Normal mode; AR 071 2: OFF
2-2-4 Peripheral Device Connector

A Programming Console (C200H-PRO27-E or CQM1-PRO01-E) or IBM PC/AT
running LSS can be used to program and monitor the C200HS PCs. They can be
connected by opening the cover and connecting a cable to the peripheral device
connector.
Use the following cables to connect the respective Peripheral Devices.
Programming Console: C200H-CN222/422
IBM PC/AT: COM 1 -CIF02
(The cable is included with the CQM1-PRO01-E Programming Console.)
Note Peripheral Devices can be mounted directly to C200H PCs, but not to C200HS
PCs.
2-2-5 Operation Modes

The operation modes when the C200HS is powered up are shown in the table
below. If a Peripheral Device is connected when the C200HS power is already
on, the mode status prior to connecting the Peripheral Device will be retained.
PC Setup (DM 6600} status Peripheral Device connected C200HS mode at power up
Mode according to status of None Automatically goes into RUN mode.
Programming Console keys Programming Console Goes into mode set by Programming
(DM 6600 - 0000) Console selector switch.
Device other than Programming Automatically goes into PROGRAM
Console mode.
Mode retained from before power None Goes into mode that was in effect
interruption Programming Console prior to power interruption.
(DM 6600- 01 00)
Device other than Programming
Console
Mode according to PC Setup None Goes into mode set by PC Setup (bits
DM 6600 « 0200: PROGRAM Programming Console 00 to 07 of DM 6600).
DM 6600 - 0201 : MONITOR
DM 6600 - 0202: RUN Device other than Programming
Console
20
Expansion I/O Racks Section 2-3
2-2-6 Memory Cassettes

The C200HS comes equipped with a built-in RAM for the user's program, so a
normal program be created even without installing a Memory Cassette. An op-
tional Memory Cassette, however, can provide greater speed and flexibility.
There are two types of Memory Cassette available, each with a capacity of 16K
words. For instructions on installing Memory Cassettes, refer to Section 3 Instal-
lation.
The following table shows the Memory Cassettes which can be used with the
C200HS PCs. These Memory Cassettes cannot be used in C200H PCs.
Memory Capacity Model number Comments
EEPROM 1 6K words C2QOHS-ME16K ...
EPROM 1 6K words C200HS-MP16K The ROM chip is not included with
the Memory Cassette; it must be
purchased separately.
Note Memory Cassettes for the C200HS cannot be used with the C200H, and
Memory Units for the C200H cannot be used with the C200HS.
C200HS-ME16K (EEPROM) When a Memory Cassette is installed in the CPU. reading and writing of the
user memory (UM) and I/O data is made possible. There is.no need for a
backup power supply. The Memory Cassette can be removed from the CPU
and used for storing data.
C200HS-MP16K (EPROM) The program is written using a PROM Writer. The ROM is mounted to the
Memory Casette and then installed in the CPU. I/O data cannot be stored.
ompon caooHs-MpisK Notch

O
r
o
o
o
o
o
01
O /T*v
oM
ol
2-3 Expansion I/O Racks

The Backplane used to construct a CPU Rack is also used to construct an Ex-
pansion I/O Rack. An Expansion I/O Rack is identical to a CPU Rack, except the
CPU is replaced with a Power Supply. Two Expansion I/O Racks can be con-
nected to a CPU Rack. The number of I/O Units and Special I/O Units that can be
connected to an Expansion I/O Rack is determined by the number of slots on the
Rack.
21
Power Supply Section 2-4
The parts of an Expansion I/O Rack are shown in the following diagram.
I/O Connecting Cable Connector:

Connects Expansbn I/O Rack to pre-
ceding Expansion I/O Rack or to CPU.
Backplane Power Supply
I/O Connecting Cable Connector: I/O Units

Connects Expansbn I/O Rack to
next Expansion I/O Rack. Backplane mounting screws
When not used, cover with a cap. (four, with 4-mm dia. heads)
2-4 Power Supply

The Power Supply used for Expansion I/O Racks is available in two models. One
runs on 100 to 120 or 200 to 240 VAC, and the other runs on 24 VDC. Be very
careful not to provide an AC power supply to a DC-type Unit.
AC Power Supply
POWER indicator (green): — Power fuse:

Lights when power is 2 A, 250 V
supplied to Power Supply (5.2-dia. x20)MF51NR
(x)
M^MMM
^© AC Input
(x)
C200H onwon Terminals (x) srminals

PROGRAMMABLE CONTROLLER for exter- (x) Short: 100 to 120 VAC
nal con- Open: 200 to 240 VAC
nectbns (x)
"Th LG
(x)
GR
"©
±r~ (x) "~~** ® 24 VDC, 0.3
TL_ (x) ,_ 0 A output
(x) NC
(x) NC
22
IIO Units Section 2-5
DC Power Supply
DWER indicator (green): — Power fuse:
ghts when power is 5 A, 125V
applied to Power Supply (5.2-dia.x20)MF51NR
PS211
POWER jf
—i
fe 2r* - ,»
"*Tr 24 VDC
5d£ (x)
^
""L a
(x) NC
Terminals
C2QOH oowon
* for exter-
PROGRAMMABLE CONTROLLER
© NC
nal con-
nections ©
m LG
Si ©
sSB © NC
© NC
•*. © NC
•
© NC
ill
—i— i—
2-5 I/O Units

I/O Units are divided into three groups based on the way that I/O words they use
are allocated. Standard I/O Units are allocated I/O words according to the Unit's
location on the CPU or Expansion I/O Rack. Group-2 High-density I/O Units are
allocated I/O words according to I/O number set on each Unit. High-density I/O
Units classified as Special I/O Unit are allocated I/O words according to the unit
number set on each Unit.
23
HO Units Section 2-5
2-5-1 Standard I/O Units

Standard I/O Units come in two shapes; A-shape and B-shape. Refer to Appen-
dix B Specifications for the dimensions of each Unit.
A-shape I/O Unit (10-termlna! Terminal Block)
I/O Unit locking notch
Nameplate
I/O indicators:
Indicate ON/OFF sta-
tus of points
10-terminal terminal block
B-shape I/O Untt (19-terminal Terminal Block)
Nameplate
~" I/O indicators:

Indicate ON/OFF sta-
tus of points
— 19-terminal terminal block
24
2-5-2 Group-2 High-density I/O Units

Group-2 High-density I/O Units come in two varieties; C-shape and D-shape.
The shape of the two varieties is the same, but C-shape Units have only one con-
nector, while the D-shape Units have two. C-shape Units have 32 I/O points and
D-shape Units have 64 I/O points.
Unit Specifications Shape Mode!
DC Input Unit 24 VDC; 32 pts C C200H-ID216
24 VDC; 64 pts D C200H-ID217
Transistor Output Unit 4.5 VDC, 16 mA to C C200H-OD218
26.4 VDC, 100 mA; 32 pts
4.5VDC.16mAto D C200H-OD219
26.4 VDC, 100 mA; 64 pts
Note Refer to Optional Products, Appendix A Standard Models for a list of external
connectors.
Group-2 High-density I/O Units are allocated I/O words in the IR Area (IR 030 to
IR 049} by setting the I/O number switch on the front of each Unit. C-shape Units
are allocated 2 words and D-shape Units are allocated 4 words beginning with
m, where m = IR 030 + 2 x I/O number.
For C-shape Units the 16 I/O bits in m are allocated to the A side of the connector,
and the I/O bits in rm-1 are allocated to the B side of the connector. For D-shape
Units the I/O bits in m are allocated to the A side of connector 1, the I/O bits in
m+1 are allocated to the B side of connector 1. the I/Obits in m+2 are allocated to
the A side of connector 2, the I/O bits in m+3 are allocated to the B side of con-
nector 2. Refer to the C200HS Operation Manual (W235) for more details on I/O
word allocation.
Always turn the PC power off before changing a Unit's I/O number. The new I/O
number will not be recognized unless the PC has been turned off. Do not set
more than one Unit to the same I/O number or set I/O numbers so that the same
I/O word is allocated to more than one Unit, e.g., if you set a 64-point Unit to I/O
number 0, you cannot use I/O number 1 for any Unit.
Refer to Appendix B Specifications for the specifications and dimensions of the
Units.
C-shape Units (32-point Units)
Nameplate
~ I/O indicators:
Indicate ON/OFF status of points
I/O number setting switch
40-pin connector
25
IIO Units Section 2-5
D-shape Units (64-point Units)
Nameplate
I/O indicators:
Indicate ON/OFF status of I/O points
I/O number setting switch
Indicator switch:
Determines whether the status of
connector 1 or connector 2 I/O points
are indicated by the I/O indicators.
40-pin connectors
2-5-3 High-density I/O Units Classified as Special I/O Units

Some High-density I/O Units are classified as Special I/O Units. Up to 10 Special
I/O Units can be connected to a PC. The Units have two 24-pin connectors. In
general, these Units control 32 I/O points, although some Units can control 128
I/O points when set for dynamic operation.
Refer to Appendix B Specifications tor detailed specifications and dimensions of
the Units.
Unit Specifications Model Number Remarks

TO. Input Unit 5 VDC. 32 inputs C200H-ID501 8 pts can be set as high-speed inputs.
DC Input Unit 24 VDC; 32 inputs C200H-ID215
TTL Output Unit 5 VDC, 32 outputs C200H-OD501 Can be set for 128 dynamic outputs.
Transistor Output Unit 24 VDC; 32 outputs C200H-OD215
TTL I/O Unit 5 VDC, 16 inputs, 16 outputs C200H-MD501 8 pts can be set as high-speed inputs.
DC Input/Transistor 12 VDC; 16 inputs, 16 outputs C200H-MD115 Can be set for 128 dynamic inputs.
Output Unit 24 VDC; 16 inputs, 16 outputs C200H-MD215
Note Refer to Optional Products, Appendix A Standard Models for a list of external
connectors.
Setting the Unit Number High-density I/O Units are each allocated 10 I/O words in the IR Area (IR 100 to
IR 199) by setting the unit number switch on the front of each Unit. The 10 words
begin with n, where n = IRlOO + 10x unit number. For example, a Special I/O
Unit with a unit number of 3 would be allocated IR 130 to IR 139.
Always turn the PC power off before changing a Unit's unit number. The new unit
number (0 to 9) will not be recognized unless the PC has been turned off.
26
Setting the DIP Switch The operation of High-density I/O Units is controlled by setting the pins of the
DIP switch on the back panel. The following table shows the function of each pin
and applicable Units.
Pin Function Applicable Units Setting
ON OFF
1 Operating mode C200H-OD501/OD215 128 dynamic outputs 32 outputs
C200H-M0501/MD1 1 5/MD21 S 1 28 dynamic inputs 16 inputs, 16 outputs
2 High-speed input1 C200H-I0501/ID215 Inputs 08 to 15 of CN2 Normal inputs
are high-speed inputs.
C200H-MD501/MD115/MD215 Inputs 08 to 15 of CN2 Normal inputs
are high-speed inputs.
3 High-speed input C200H-1D501/ID215 4ms 1 ms
minimum pulse width2 C200H-MD501/MD1 1 S/MD215
4 Input response time3 C200H-ID501/ID215 15ms max. 2.5 ms max.
C200H-M0501/MD1 1 5/MD21 5
5 Data output mode4 C200H-OD501/OD215 Positive logic Negative logic
6 Not used. ._ ... ...
Note 1. Used in the C200H-MD501/MD115/MD215 only when pin 1 is OFF, setting

the Unit to static mode.
2. Used in the C200H-ID501/215, C200H-MD501/MD215/MD115/MD215
only when pin 2 is ON, setting the Unit to High-speed input mode.
3. Sets the input response time for normal inputs. When pin 2 is ON, CN2 08 to
15 are pulse-catch inputs. Other inputs can be used as normal inputs.
4. Used when pin 1 is ON, setting the C200H-OD501/OD215 to dynamic out-
put mode.
Nameplate
I/O indicators:
Indicate ON/OFF status of points
Unit number setting switch
24-pin connectors
Appendix B
Specifications
The following figures and tables provide specifications for each Unit of the C200HS. I/O Units may take on one of
two different shapes and are sometimes referred to as A-shape Units or B-shape Units. Group-2 High-density I/O
Units take on one of two different shapes and are sometimes referred to as C-shape Units or D-shape Units. Refer
to the figures at the end of the I/O Unit specifications for the exact dimensions of these two shapes of I/O Unit.
CPUs and Power Supplies

General Specifications
item C200HS-CPU01-E/CPU21-E/CPU31-E, C200HS-CPU03-E/CPU23-E/CPU33-E,
C200H-PS221 C200H-PS211
Supply Voltage 100 to 120/200 to 240 VAC selectable 24 VDC
50/60 Hz
Operating Voltage Range 85 to 1 32/1 70 to 264 VAC 20.4 to 26.4 VDC
Power Consumption 120 VA max. 40 W max.
Surge Current 30 A max. 30 A max.
Output Capacity CPU01-E/CPU21-E/CPU31-E; 4.6 A, 5 VDC (3.9 A supplied to I/O Units)
CPU03-E/CPU23-E/CPU33-E: 3 A, 5 VDC (2.3 A supplied to I/O Units)
Expansion UO Rack: 3 A, 5 VDC (2.7 A supplied to I/O Units)
Fuse 2 A 250 V 5.2 dia. x 20 (MF51NR) 2 A 1 25 V 5.2 dia. x 20 (MF5 1 NR)
24 VDC Output 0.3 A. 24 VDC *10%/_2o% None
Insulation Resistance 20 MQ between AC terminals and the GR (See note 2.)
(See note 1 .) terminal at 500 VDC
Dielectric Strength 2,300 VAC at 50/60 Hz for 1 minute (See note 2.)
(See note 1 .) between AC terminals and housing; 1,000
VAC at 50/60 Hz for 1 minute between DC
terminate and housing. Leakage current: 10
mA max.
Noise Immunity 1 ,500 Vp-p. pulse width: 100 ns to 1 u.s, rise time: 1 ns pulse (by noise simulator)
Vibration JIS C0911 conforming, 10 to 57 Hz; 0.075 mm amplitude, 57 to 150 Hz; acceleration: 1 G
(see note 3), in X, Y, and Z directions, for 80 minutes each (sweep time 8 min x 10
sweeps - 80 min); (When mounted on DIN track, 2 to 55 Hz, 0.3 G, in X, Y, and Z
directions, for 20 minutes each)
Shock JIS C0912 conforming. 15 G (147 m/S2) in X, Y. and Z directions, 3 times each
Ambient Temperature Operating: 0*to 55°C; storage: -20°to 75°C (without battery)
Humidity 1 0% to 90% (without condensation)
Atmosphere Must be free of the following:
« Corrosive gases
• Abrupt temperature changes
• Direct sunlight
• Dust, salt, or metal filings
* Water, oil, or chemicals
Grounding Class 3 ground
Enclosure Rating IEC IP-30 (mounted in a panel)
Weight 6 kilograms max.
Note 1. Internal components might be damaged rf insulation resistance or dielectric strength tests are con-
ducted with the LG and GR terminals connected.
2. Do not conduct a dielectric strength test on the C200HS-CPU03-E/CPU23-E/CPU33-E, PS211,
RT002-P, or RT202 Units. The power supply input line and internal circuit of the 24 VDC Power Supply
are not isolated from each other. If a dielectric strength test is conducted at 50 VDC or higher, internal
components such as capacitors will be damaged. If a short-circuit test must be conducted, use a device
such as a tester.
93
Specifications Appendix B
3.
Acceleration (G)
Amplitude
0.075 mm
10 57 150
Frequency (Hz)
C200HS Dimensions
M4
Q 2
a a a a a a a
30 1
0a
I *
nu
I fc — >
~~ '
B*
6.5 — A "_ ... J, 7.5
Backplane A W D
CPU01-E/CPU03-E CPU21-E/CPU23-E/
CPU31-E/CPU33-E
C200H-BC031-V2 246 260 118 143
C200H-BC051-V2 316 330
C200H-BC081-V2 421 435
C200H-BC101-V2 491 505
Note 1. AH units are in millimeters.

2. For dimensions of individual units and Backplane, refer to page 160 onward.
94
CPU Specifications
Control Method Stored program
I/O Control Cyclic scan and immediate processing are both possible.
Method
Programming Ladder diagram
Method
Instruction Length 1 address/instruction, 1 to 4 words/instruction
Number of 239 (14 basic instructions + 225 special instructions)
Instructions
Execution Time Basic instructions: 0.375 to 1 .313 u,s Special instructions: Approx. 10 us
Program Capacity 1 5.2K words max.
IX) bits 480 IX) relay of I/O Units mounted to Special I/O Optical I/O
(00000 through 02915) High-density Remote IX) Slave Units 1,500 Units 512
I/O Unit 320 Racks 800 (05000 (1 0000 through (20000 through
IRbits 6i688 (group 2) through 09915) 19915) 23115)
(03000 through 2351 5, C03000
30000 through 51115) through
SRbits 1 ,016 (23600 through 25507 and 25600 through 29915)

TRbits 8 (TR 0 through 7)
HRbits 1 ,600 (HR 0000 through 991 5)
ARbrts 448 (AR 0000 through 271 5)
LR bits 1 ,024 (LR 0000 through 6315)
Timers/Counters 5 1 2 (TIM/CNT 000 through 511) TIMs: 0 through 999.9 s
TIMHs: 0 through 99.99 s CNT: 0 through 9999 counts
DM words Read/write: 6,144 (DM 0000 through 6143)
Read only: 512 (DM 6144 through 6655)
3.000 words max. (DM 7000 through 9999)
RUN Output Contacts are dosed while PC is in RUN mode and operating.
Max. switching capacity: 2A 250 VAC (resistive load)
0.5 A 250 VAC (inductive load, cos$ - 0.4)
2 A 24 VDC
Power Failure Holds HR. AR, CNT, and DM, and clock (RTC) contents.
Backup Function
Clock Function Standard
Memory Backup The battery service life is five years at 25°C. The service life will be shortened if the battery is used
Time at higher temperatures.
Replace the battery within one week after the battery alarm indicator starts blinking. When
replacing the battery, install the new battery within five minutes after removing the old one.
Self-diagnostic CPU errors (watchdog t mer), I/O verification errors, host link errors, memory errors, battery errors,
Function I/O bus errors, remote I/O errors, etc.
Program Check Carries out program checks at the beginning of operation for items such as no END instruction,
Function instruction errors, and so on.
95
Group-2 High-density I/O Units

In the following diagrams, "m" is the first word allocated to the Unit in PC memory.
DC Input Unit C200H-ID216 (32 Points)

Rated Input Voltage 24 VDC
Operating Input Voltage 20.4 to 26.4 VDC
Input impedance 5.6 kQ
Input Current 4.1 mA (at 24 VDC)
ON Voltage 14.4 VDC min.
OFF Voltage 5.0 VDC max.
ON Response Time 1.0ms max.
OFF Response Time 1.0ms max.
No. of Circuits 1 (32 points/common)
All 32 points cannot be turned ON simultaneously
at high temperatures. Refer to the following graph.
Internal Current Consumption 100 mA 5 VDC max.
Weight 180 grams max.
Dimensions C-shape
CIrcuft Configuration and Simuttaneousiy Usable Points
J2- input Vtoftag*: 26.4 VDC

Input
30" /
V
25-
20"
,
15"
10-
5"
0
10 20 30 40 505560
Ambient Temperature (°C)
124
Terminal Connections
I/O word *m* I/O word *m+r
24 VDC 24 VDC
24 VDC 24 VDC
Note 1. I/O word *m" is determined by the I/O number setting {m = IR 030 + 2 x I/O number).
2. The power can be supplied in either polarity, but the same polarity must be used for all COM terminals.
Connect power supply wiring to every COM terminal, even though the COM terminals are connected
internally.
DC Input Unit C200H-ID217 (64 Points) £ Prs

Operating input Voltage 20.4 to 26.4 VDC
Input Impedance 5.6 W2
OFF Vottage 5.0 VDC max.
ON Response Time 1.0 ms max.
OFF Response Time 1.0 ms max.
All 64 points cannot be turned ON simultaneously
at high temperatures. Refer to the following graph.
Dimensions D-shape
125
Circuit Configuration and Simultaneously Usable Points
<5^
fNOO
Input Voftapt:
IN07 6
COMO-o 54 - /
IN08 O K input^
I 60
\ 26.4 V
CN1 IN15O
tn 50~
\ \/
//
c
'0
Q.
^40-
\
1
«30-
|
~ 20
3
A -
E
CO
10~
0
10 20 30 40 50 55 60
B < Ambient Temperature (°C)
N15
<L_. ..J
CN1 CN2
I/O word *m+r I/O word *m" I/O word "m+2" IAD word *m*3"
24 V6C , >-K~B
24 VDC
24 V6C
24 VDC
Note 1. I/O word "m" is determined by the I/O number setting (m = IR 030 4-2x1/0 number).
126
2. The power can be supplied in either polarity, but the same polarity must be used for all COM terminals in
each connector. Connect power supply wiring to every COM terminal, even though the COM terminals in
each connector are connected internally.
Transistor Output Unit C200H-OD218 (32 Points)

Max. Switching Capacity 16 mA 4.5 VDC to 100 mA 26.4 VDC (see below)
Min. Switching Capacity None
Leakage Current 0. 1 mA max.
Residual Voltage 0.8 V max.
Fuse Rating 3.5 A (The fuse is not user-replacable.)
Power for External Supply 110 mA 5 to 24 VDC±10% min.
(3.4 mA x number of ON pts)
Dimensions C-shape
Circuit Configuration and Maximum Switching Capacity
100-
M-u
"50 H
CO
COM
4.5 to xfa 16
26.4 VDC
OUTGO
I I
O OUT07 4.5 10 20.4 26.4
COM Power Supply Voltage (V)
4,5 to
26.4 VDC
OUT08
I
OUT 15
COM
127
I/O word "m" I/O word
4,5 to
26.4 VDC
Note 1. I/O word "m" is determined by the I/O number setting (m = IR 030 + 2 x I/O number).
2. When the fuse blows, the F indicator lights and the error flag in AR 02 corresponding to the I/O number is
turned ON. I/O numbers 0 to 9 correspond to AR 0205 to AR 0214.
3. The interruption of power from the external power supply is treated the same as a fuse blowout.
4. Connect power supply wiring to every COM terminal, even though the COM terminals are connected
internally.
Transistor Output Unit C200H-OD219 (64 Points) 5

Max. Switching Capacity 16 mA 4.5 VDC to 1 00 mA 26.4 VDC (see below)
Leakage Current 0.1 mA max.
Fuses Two 3.5 A fuses (1 fuse/common)
The fuses are not user-replacable.
Power for External Supply 220 mA 5 to 24 VDC±1 0% min.
(3.4 mA x number of ON pts)
Dimensions D-shape
128
Circuit Configuration
rr-~
Internal
Circuit
Indicator
switch/ y *f Output indicator
o
fuse CN2
blowout F indicator
I
O 4.5 to
26.4 VDC
OUTOO
I
OUT07
CN2
L-.
Maximum Switching Capacity
--- 6.0- V.
"2 ^""
I 5.0-
4.0-
CO
O 3.0-
OJ
c 2.0-
£
a
W 1.0-
3 0
4.5 10 20.4 26.4 0 10 20 30 40 505560
Power Supply Voltage (V) Ambient Temperature (°C)
129
,99
CN1 CN2
I/O word *m+1" I/O word •m" I/O word "m+2" I/O word "m+3"
4.5to
26.4 VDC
Note 1. I/O word "m" is determined by the I/O number setting (m = IR 030 + 2 x I/O number).
2. When either fuse blows, the F indicator lights and the error flag in AR 02 corresponding to the I/O number
is turned ON. I/O numbers 0 to 9 correspond to AR 0205 to AR 0214.
3. The interruption of power from the external power supply is treated the same as a fuse blowout.
4. Connect power supply wiring to every COM terminal, even though the COM terminals in each connector
are connected internally.
130
DC input Unit C200H-ID215 (32 Points)

Operating Input Voltage 20.4 to 26.4 VDC
Input Impedance 5.6 kQ
OFF Voltage 5.0 VDC max.
ON Response Time 2.5 rns/15 ms max. (swrtchable; at 24 VDC, 25°C)
OFF Response Time 2.5 ms/15 ms max. (switchable; at 24 VDC, 25°C)
High-speed Inputs 8 points (connector 2 terminals 8 to 15, when set)
Pulse width: 1 ms/4 ms min. (switchable)
Dimensions 130x34.5x100.5 (HxWxD, in millimeters)
132 A/
CN1
CN2
CN2
UQ word *n
A B
1
24 24 VDC
+•
COW2 COM3
NC 10 10 NC
NC 11 11 NC
NC 12 12 NC
Note 1. I/O word "n" is determined by the unit number setting (n » IR 100 -t-10 x unit number).
2. When pin 2 of the Unit's DIP switch is ON, input points 08 to 15 in connector 2 are high-speed inputs.
3. At high temperatures, the number of inputs that can be turned ON simultaneously is limited. Refer to the
graphs on page 149 for details.
133
5. Each output terminal has an output resistance of 4.7 RH
Transistor Output Unit C200H-OD215 (Used as 32-point Output Unit)

Max. Switching Capacity 1 6 mA 4.5 VDC to 1 00 mA 26.4 VDC (see below)
800 mA/common, 3.2 A/Unit
Leakage Current 0.1 mA max.
Fuses 4 (1 fuse/common; fuses are not user-repiacable.)
Power for External Supply 90 mA 5 to 24 VDC±10% min.
(2.8 mA x number of ON outputs)
Dimensions 130x34.5x100.5 (HxWxD, in millimeters)
r 4 5
- *°
I 26.4 VDC
1 — vw—
/~I OUTGO
vj
OUT07
1 CN1
COMO
4.5 to
26.4 VDC
1 OUT08
I
OUT15
Internal COM1
Circuit 4.5 to
26.4 VDC
1 — vw—
1
1 / ,
1
1
vj OUTGO
OUT07
CN2
I COM2
4.5 to
26.4 VDC
OUT08
1
OUT15
COM3
!___
137
CN2
I/O word "n+1"
A B
5 to 24
5 to 24
5 to 24 VDC
VDC
Note 1. I/O word "n" is determined by the unit number setting (n = IR 100 + 10 x unit number).
2. The Unit will have 32 static output points when pin 1 of it's DIP switch is OFF.
138 2.0 ¥>

SECTION 6
Troubleshooting
The C200HS provides self-diagnostic functions to identify many types of abnormal system conditions. These functions mini-
mize downtime and enable quick, smooth error correction.
This section provides information on hardware and software errors that occur during PC operation. It also provides trouble-
shooting charts for CPU Racks. Expansion I/O Racks, Input Units, and Output Units.
6-1 Alarm Indicators 70

6-2 Programmed Alarms and Error Messages 70
6-3 Reading and Clearing Errors and Messages 70
6-4 Error Messages 71
6-5 CPU Racks and Expansion I/O Racks 74
6-6 Input Units 75
6-7 Output Units 76
69
Reading and Clearing Errors and Messages Section 6-3
6-1 Alarm Indicators

The ALM/ERR indicator on the front of the CPU provides visual indication of an
abnormality in the PC. When the indicator is ON (ERROR), a fatal error (i.e.,
ones that will stop PC operation) has occurred; when the indicator is flashing
(ALARM), a nonfatal error has occurred.
Caution The PC will turn ON the ALM/ERR indicator, stop program execution, and turn
OFF all outputs from the PC for most hardware errors, for certain fata! software
errors, or when FALS(07) is executed in the program (see tables on following
pages). PC operation will continue for all other errors. It is the user's responsibil-
ity to take adequate measures to ensure that a hazardous situation will not result
from automatic system shutdown for fatal errors and to ensure that proper ac-
tions are taken for errors for which the system is not automatically shut down.
System flags and other system and/or user-programmed error indications can
be used to program proper actions.
6-2 Programmed Alarms and Error Messages

FAL(06), FALS(07), and MSG(46) can be used in the program to provide
user-programmed information on error conditions. With these three instructions,
the user can tailor error diagnosis to aid in troubleshooting.
FAL(06) is used with a FAL number other than 00, which is output to the SR area
when FAL(06) is executed. Executing FAL(06) will not stop PC operation or di-
rectly affect any outputs from the PC.
FALS(07) is also used with a FAL number, which is output to the same location in
the SR area when FALS(07) is executed. Executing FALS(07) will stop PC op-
eration and will cause all outputs from the PC to be turned OFF.
When FAL(06) is executed with a function number of 00, the current FAL number
contained in the SR area is cleared and replaced by another, if more have been
stored in memory by the system.
When MSG(46) is used a message containing specified data area words is dis-
played onto the Programming Console or another Programming Device.
The use of these instructions is described in detail in the C200HS Operation
Manual (W235),
6-3 Reading and Clearing Errors and Messages

System error messages can be displayed onto the Programming Console or
other Programming Device.
On the Programming Console, press the CLR, FUN, and MONTR keys. If there
are multiple error messages stored by the system, the MONTR key can be
pressed again to access the next message. If the system is in PROGRAM mode,
pressing the MONTR key will clear the error message, so be sure to write down
all message errors as you read them. (It is not possible to clear an erroror a mes-
sage while in RUN or MONITOR mode; the PC must be in PROGRAM mode.)
When all messages have been cleared, "ERR CHK OK" will be displayed.
Details on accessing error messages from the Programming Console are pro-
vided inthe C200HS Operation Manual(W235). Procedures forthe LSS are pro-
vided in the LSS Operation Manual (W237).
70
Error Messages Section 6-4
6-4 Error Messages

There are basically three types of errors for which messages are displayed: in-
itialization errors, non-fatal operating errors, and fatal operating errors. Most of
these are also indicated by FAL number being transferred to the PAL area of the
SR area.
The type of error can be quickly determined from the indicators on the CPU, as
described below for the three types of errors. If the status of an indicator is not
mentioned in the description, it makes no difference whether it is lit or not.
After eliminating the cause of an error, clear the error message from memory
before resuming operation.
Asterisks in the error messages in the following tables indicate variable numeric
data. An actual number would appear on the display.
initialization Errors The following error messages appear before program execution has been
started. The POWER indicator will be lit and the RUN indicator will not be lit for
either of these. The RUN output will be OFF for each of these errors.
Error and massage FAL no. Probable cause Possible correction

Waiting for Special I/O None A Special I/O Unit or Perform the I/O Table Read
or Interrupt Input Units Interrupt Input Unit has not operatbn to check unit
initialized. numbers. Replace Unit if 1
CPUUflIT 8 is indicated by "$" only in
the I/O table.
(High-density I/O Units will
not appear on I/O Table
Read display for ail
peripheral devices.)
Waiting for Remote I/O None Power to Remote I/O Unit is Check power supply to
off or terminator cannot be Remote I/O Units,
cpuufiii a found. % connections between
Remote I/O Units, and
terminator setting.
Non-fatal Operating Errors The following error messages appear for errors that occur after program execu-
tion has been started. PC operation and program execution will continue after
one or more of these errors have occurred. For each of these errors, the
POWER and RUN indicators will be lit and the ALM/ERR indicator will be flash-
ing. The RUN output will be ON.
Error and message FAL no. Probable cause Possible correction
01 to 99 FAL(06) has been executed Correct according to cause
FAL error in program. Check the FAL indicated by FAL number
SVS FRIL FfiL** number to determine (set by user).
conditions that would cause
execution (set by user).
8A An error occurred in data Replace the Interrupt Input

Interrupt Input Unit error transfer between the Unit.
SVS FRIL FflLSfl Interrupt Input Unit and the
CPU.
71

8B Interrupt subroutine Check the interrupt
interrupt subroutine error containing Special IAD Unit subroutine and PC Setup.
SVS FfllL FflLSB refresh was too long.
Cyclic Special I/O Unit
refreshing was not disabled
for interrupt subroutine
refresh.
9A An error occurred in data Check AR 0205 to AR 0214
High-density I/O Unit error transfer between a to identify the Unit with a
SVS FfllL FflL9fi High-density I/O Unit and problem, replace the Unit,
the CPU. and restart the PC.
9B An error has been detected Check an correct PC Setup

PC Setup error in the PC Setup. This error settings.
SVS FfllL FflL9B will be generated when the
setting is read or used for
the first time.
9D An error has occurred Make sure that the PC is in

Memory Cassette Transfer error during data transmission PROGRAM mode.
SVS FfllL FflL9D between UM and a Memory Make sure that the Memory
Cassette because: Cassette is not
Not in PROGRAM Mode. write-protected.
UM or Memory Cassette is Make sure that the UM and
read-only. Memory Cassette capacity
Insufficient capacity in UM is sufficient.
or Memory Cassette. Transfer the data again.
A checksum error occurred
in the Memory Cassette
Cycle time overrun F8 Watchdog timer has Program cycle time is
exceeded 100 ms. longer than recommended.
CVCLE TIME OVER Reduce cycle time "rf
possible.
I/O table verification error E7 Unit has been removed or Use I/O Table Verify
replaced by a different kind Operation to check I/O table
I/O UER ERR of Unit, making I/O table and either connect dummy
incorrect. Units or register the I/O
table again.
Remote I/O error BO or B1 Error occurred in Check transmission line
transmissions between between PC and Master
REMOTE ERR Remote IAD Units. and between Remote I/O
>I/O >
Master Un* nurrtoer Units.
DO Error has occurred in PC Determine the unit number

Special I/O Unit error
Link Unit, Remote I/O of the Unit which caused the
S I O U ERR Master Unit, between a error (AR 00), correct the
Host Link, SYSMAC LINK, error, and toggle the
or SYSMAC NET Link Unit appropriate Restart Bit in
and the CPU, or in refresh AR01.SR250, orSR252.
between Special I/O Unit If the Unit does not restart,
and the CPU. replace it.
Battery error F7 Backup battery is missing or Check battery, and replace
its voltage has dropped. if necessary.
BflTT LOU
72
Fatal Operating Errors The following error messages appear for errors that occur after program execu-
tion has been started. PC operation and program execution will stop and all out-
puts from the PC will be turned OFF when any of the following errors occur. No
CPU indicators wrH be lit for the power interruption error. For all other fatal oper-
ating errors, the POWER and ALM/ERR indicators will be lit. The RUN output will
be OFF.
Power interruption None Power has been Check power supply voltage
No message. interrupted for at least and power lines. Try to
10ms. power-up again.
CPU error None Watchdog timer has Restart system in PROGRAM

exceeded maximum mode and check program.
No message.
setting (default setting: Reduce cycle time or reset
130ms). watchdog timer if longer time
required. (Consider effects of
longer cycle time before
resetting.)
Memory error F1 SR27211 ON: Check the PC Setup.
MEMORV ERR A checksum error has
occurred in the PC
Setup (DM 6600 to
DM 6655).
SR 2721 2 ON: Check the program.
A checksum error has
occurred in the program,
indicating an incorrect
instruction.
SR 2721 3 ON
A checksum error has
occurred in an
expansion instruction
change.
SR 2721 4 ON: Install the Memory Cassette
Memory Cassette was correctly.
installed or removed
with the power on.
SR 2721 5 ON: Check whether the CPU
memory is protected or a
Autoboot error.
checksum error occurred in the
Memory Cassette.
No END(01) instruction FO END(01) is not written Write END(01) at the final
HO END INST anywhere in program. address of the program.
I/O bus error CO to C2 Error has occurred in The rightmost digit of the FAL
I/O BUS ERR the bus line between the number will indicate the number
Rack no. CPU and I/O Units. of the Rack where the error was
detected. Check cable
connections between the I/O
Units and Racks.
73
CPU Racks and Expansion I/O Racks Section 6-5
Error and massage FAL no. Probable cause Possible correction

Too many Units E1 Two or more Special I/O Perform the I/O Table Read
Units are set to the operation to check unit
I/O UNIT OUER same unit number numbers, and eliminate
Two or more Group-2 duplications. (High-density I/O
High-density I/O Units Units other than Group-2 are
are set to the same I/O Special I/O Units, too.)
number or I/O word. Set unit numbers of 64-pt
The I/O number of a Group-2 High-density I/O Units
to numbers other than 9.
64-pt Group-2
High-density I/O Unit is Mount only one Interrupt Unit.
set to 9.
More than one Interrupt
Unit is mounted.
Input-output I/O table error EO Input and output word Check the I/O table with I/O
I/O SET ERROR designations registered Table Verification operation and
in I/O table do no agree check all Units to see that they
with input/output words are in correct configuration.
required by Units When the system has been
actually mounted. confirmed, register the I/O table
again.
FALS error 01 to 99 FALS has been Correct according to cause
or 9F executed by the indicated by FAL number. If FAL
SVS FOIL FfiLS** number is 9F, check watchdog
program. Check the FAL
number to determine timer and cyde time, which may
conditions that would be to long. 9F will be output
cause execution (Set by when FALS(07) is executed and
user or by system). the cycle time is between 120
& and 130 ms.
Other Error Messages A number of other error messages are detailed within this manual. Errors in pro-
gram input and debugging and errors in cassette tape operation are detailed in
the C200HS Operation Manual (W235). Information on error flags is also con-
tained in the C200HS Operation Manual (W235).
6-5 CPU Racks and Expansion I/O Racks

Error Probable cause Possible correction
POWER indicator does not light. The voltage selector terminal setting is Correct the voltage selector terminal
wrong. setting.
A fuse is blown. Replace the fuse.
Fuses are frequently blown. The voltage selector terminal setting is Correct the voltage selector terminal
wrong. setting.
Pattern short-circuiting or damage Replace the CPU or Power Supply
from fire Unit.
RUN indicator does not light. The program has an error (no END Correct the program.
instruction).
A power supply line is defective. Replace the CPU.
Special I/O Units are assigned Correct the unit number assignments.
overlapping unit numbers.
A Slave Unit's power supply is turned Turn on the power to the Slave Unit,
off, or no Unit is set as the terminator. or set a Unit as the terminator.
RUN indicator is lit, but RUN output The power circuit is defective. Replace the CPU.
does not turn on.
Relays do not operate from a The I/O bus is defective. Replace the Backplane.
particular number onwards.
Outputs (or inputs) turn ON for
particular relay numbers.
All the bits from a particular Unit turn
ON.
74
Input Units Section 6-6
6-6 Input Units

Indicator lights are turned off, and no No external input power supply is Provide a power supply.
inputs turn ON. provided.
The external input voltage is low. Supply the rated voltage.
Terminal screws are loose. Tighten the terminal screws.
Terminal block connectors are making Securely lock the connectors, or
poor contact. replace them if necessary.
Indicator lights are turned ON, but no The input circuit is defective. Replace the Unit.
inputs turn ON.
All inputs remain ON, and will not turn The input circuit is defective. Replace the Unit.
OFF.
Inputs do not turn ON for particular An input device is defective. Replace the input device.
relay numbers. Input wiring is disconnected. Check the input wiring.
The ON time for external inputs is too Adjust the input device.
short.
The input circuit is defective. Replace the Unit.
An input bit address is used for an Correct the program.
OUT instruction in the program.
Inputs do not turn OFF for particular The input circuit is defective. Replace the Unit.
relay numbers. An input bit address is used for an Correct the program.
OUT instruction in the program.
Inputs are turning ON and OFF The external input voltage is low. Supply the rated voltage.
irregularly. There is malfunctioning due to noise. Apply noise countermeasures such as
installing a surge suppressor,
installing an isolation transformer, and
using shielded cables.
Malfunctioning relays are in groups of Common terminal screws are loose. Tighten the terminal screws.
eight.
The CPU is defective. Replace the CPU.
Operation is normal, but the input The LED is defective. Replace the Unit.
indicator does not light.
75
Output Units Section 6-7
6-7 Output Units

No outputs turn ON. A bad power supply is not provided. Provide the power supply.
The toad power supply voltage is tow. Provide the rated voltage.
I/O bus connectors are making poor Replace the Unit.
contact.
The output circuit is defective. Replace the Unit.
Outputs all fail to turn OFF. The output circuit is defective. Replace the Unit.
Indicators do not light, and the outputs The output ON time is too short. Correct the program.
for particular relay numbers do not
turn ON.
The output circuit is defective. Replace the Unit.
The program's OUT instruction bit Correct the program.
addresses overlap.
Indicators light, but the outputs for An output device is defective. Replace the output device.
particular relay numbers do not turn Output wiring is disconnected. Check the output wiring.
ON.
Output relays are defective. Replace the relays.
The-output circuit is defective. Replace the Unit.
Indicator lights are off, but the outputs Output relays are defective. Replace the relays.
for particular relay numbers do not There is faulty restoration due to Replace the external load or add a
turn OFF. leakage current or residual current. dummy resistor.
Indicators light, and the outputs for The output circuit is defective. Replace the Unit.
particular relay numbers do not turn The program's OUT instruction bit Correct the program.
OFF. addresses overlap.
Outputs are turning ON and OFF The load power supply voltage is tow. Supply the rated voltage.
irregularly.
The program's OUT instruction bit Correct the program.
addresses overlap.
There is malfunctioning due to noise. Apply noise countermeasures such as
installing a surge suppressor,
installing an isolation transformer, and
using shielded cables.
Malfunctioning relays are in groups of Common terminal screws are loose. Tighten the terminal screws.
eight. Terminal block connectors are miking Securely lock the connectors, or
The CPU is defective. Replace the CPU.
Operation is normal, but the output The LED is defective. Replace the Unit.
indicator does not light.
76
SECTION 7
Inspection and Maintenance
Certain consumable items in a PC (such as fuses, relays, and batteries) need occasional replacement. This section explains
how to replace these items. Always keep spare items on hand so that they can be used as immediate replacements when heed-
ed
7-1 CPU and Power Supply Fuses 78

7-2 Output Unit Fuses 78
7-3 Output Unit Relays 79
7-4 Batteries 81
77
Output Unit Fuses Section 7-2
7-1 CPU and Power Supply Fuses
Turn counterclockwise
to remove, clockwise to
attach
Standard _
screwdriver
To replace a fuse, follow the steps below. Use only UUCSA certified replace-
ment fuses.
1, 2, 3... 1. Turn OFF the power to the PC.
2. Remove the fuse holder by turning it approximately 50°counterclockwise
with a standard screwdriver.
3. Remove the fuse from the holder.
4. Insert a new fuse.
5. Reattach the fuse holder by turning H approximately 50°clockwise with a
standard screwdriver.
7-2 Output Unit Fuses

To replace a fuse, follow the steps below. Use only UL/CSA certified replace-
ment fuses.
f, 2, 3... 1. Turn OFF the power to the PC.
2. Detach the terminal block by unlocking the lock levers at the top and bottom
of the terminal block.
3. While pushing down the lock lever on the Backplane with a screwdriver as
shown below, remove the Output Unit.
78
Output Unit Relays Section 7-3
4. Detach the case from the Unit.
5. Pull out the printed circuit board.

6. Insert a new fuse. A spare fuse is provided inside the rear of the case when
the Unit is delivered.
7. Reassemble in reverse order of assembly.
Note 1. In North America, use UL or CSA approved fuses.

2. Fuses in High-density I/O Units cannot be replaced by the user. Refer to
your OMRON dealer for service.
7-3 Output Unit Relays *

To replace a Relay (G6B-1174P-FD-US, 24 VDC), follow the steps below:
1,2,3... 1. Turn OFF the power to the PC.

2. Detach the terminal block by unlocking the tack levers at the top and bottom
of the terminal block.
3. While pushing down the lock lever on the Backplane with a screwdriver as
shown below, remove the Output Unit.
79
Output Unit Relays Section 7-3
4. Detach the case from the Unit.
5. Pull out the printed circuit board. The Relays are placed on the PC boards of
individual Units as shown in the figures below.
OC221/OC224
OC222
2
LLffl
I
OC223
^
I
i
CEI p
Si
ra
.-C rn
m
T X>
OC225
.15 14
Batteries Section 7-4
6. A Relay puller is provided inside the rear of the case when the Unit is deliv-
ered. Use the Relay puller to pull out the Relay as shown below. Insert a new
Relay.
Relay puller
Using the Relay puller,
pull the relay up and out
of the socket.
_ Printed circuit board
7. Reassemble in reverse order of assembly.

Caution Check the pin arrangement before inserting a new relay into the socket. Pins can
only be inserted one way, so do not try to force them if they do not go in easily.
Applying too much force can bend the pins and render them unusable.
7-4 Batteries
When the battery is nearly discharged, the ALARM indicator blinks and the mes-
sage "BATT FAIL" appears on the Programming Console. When this occurs, re-
place the battery within one week to avoid loss of data.
The normal battery service life is five years at 25°C. The service life will be short-
en if used at temperatures higher than that.
The Battery Fail Flag is allocated to 25308 for the C200HS.
The battery comes together with its connector as a set. To replace the Battery
Set (C200H-BATQ9), follow the steps below. The entire replacement must be
completed within five minutes to ensure that the data will not be tost.
%
1, 2, 3... 1. Turn OFF the power to the PC. (If the power was not already ON, turn the
power ON for at least one minute before turning the power OFF.)
2. Remove the cover from the battery compartment of the CPU Unit.
3. Remove the old Battery Set.
4. Install the new Batter/ Set as shown in the following diagram.
Connector
5. Replace the cover of the battery compartment.

6. Press CLR, FUN, MONTR, MONTR or just turn the power to the PC OFF
and then ON again to ciear the error message on the Programming Con-
sole.
Batteries Section 7-4
DANGER! Batteries can bum, exptode, or leak. Absolutely do not short-circuit across the
terminals, attempt to recharge batteries, or take them apart, heat them, or ex-
pose them to fire.
82
4-5 The Programming Console
This and the next section describe the Programming Console and the opera-
tions necessary to prepare for program input. 4-7 Inputting, Modifying, and
Checking the Program describes actual procedures for inputting the program
into memory.
Although the Programming Console can be used to write ladder programs, it is
primarily used to support LSS operations and is very useful for on-site editing
and maintenance. The main Programming Console functions are listed below.
1, 2, 3... 1. Displaying operating messages and the results of diagnostic checks.
2. Writing and reading ladder programs, inserting and deleting instructions,
searching for data or instructions, and monitoring I/O bit status.
3. Monitoring I/O status, force-setting/resetting bits.
4. The Programming Console can be connected to or disconnected from the
PC with the power on.
5. The Programming Console can be used with C-series PCs.
6. Supports TERMINAL mode, which allows the display of a 32-character
message, as well as operation of the keyboard mapping function. Refer to
5-25-5 TERMINAL MODE- TERM(-) for details.
Note The Programming Console does not support all of the LSS operations, only
those required for on-srte edHing and maintenance.
4-5-1 The Keyboard

The keyboard of the Programming Console is functionally divided by key color
into the following four areas:
White: Numeric Keys The ten white keys are used to input numeric program data such as program
addresses, data area addresses, and operand values. The numeric keys are
also used in combination with the function key (FUN) to enter instructions with
function codes.
Red: CLR Key The CLR key clears the display and cancels current Programming Console op-
erations. It is also used when you key in the password at the beginning of pro-
gramming operations. Any Programming Console operation can be cancelled
by pressing the CLR key, although the CLR key may have to be pressed two or
three times to cancel the operation and clear the display.
Yellow: Operation Keys The yellow keys are used for writing and correcting programs. Detailed explana-
tions of their functions are given later in this section.
Gray: Instruction and Data Except for the SHIFT key on the upper right, the gray keys are used to input in-
Area Keys structions and designate data area prefixes when inputting or changing a pro-
74
The Programming Console Section 4-5
gram. The SHIFT key is similar to the shift key of a typewriter, and is used to alter
the function of the next key pressed. (It is not necessary to hold the SHIFT key
down; just press it once and then press the key to be used with it.)
The gray keys other than the SHIFT key have either the mnemonic name of the
instruction or the abbreviatkDn of the data area written on them. The functions of
these keys are described below.
Pressed before the function code when inputting an instruction

via its function code.
Pressed to enter SFT (the Shift Register instruction).
Input either after a function code to designate the differentiated

form of an instruction or after a ladder instruction to designate
an inverse condition.
Pressed to enter AND (the AND instruction) or used with NOT

to enter AND NOT.
Pressed to enter OR (the OR instruction) or used with NOT to

enter OR NOT.
Pressed to enter CNT (the Counter instruction) or to designate

a TC number that has already been defined as a counter.
Pressed to enter ID (the Load instruction) or used with NOT to

enter ID NOT. Also pressed to indicate an input bit.
Pressed to enter OUT (the Output instruction) or used with

NOT to enter OUT NOT. Also pressed to indicate an output bit.
Pressed to enter TIM (the Timer instruction) or to designate a

TC number that has already been defined as a timer.
TH
Pressed before designating an address in the TR area.
Pressed before designating an address in the LR area.
Pressed before designating an address in the HR area.
Pressed before designating an address in the AR area.
Pressed before designating an address in the DM area.
Pressed before designating an indirect DM address.
Pressed before designating a word address.
Pressed before designating an operand as a constant.
Pressed before designating a bit address.
Pressed before function codes for biock programming instruc-

tions, i.e., those placed between potnted parentheses <>.
75
Preparation for Operation Section 4-6
4-5-2 PC Modes
The Programming Console is equipped with a switch to control the PC mode. To
select one of the three operating modes—RUN, MONITOR, or PROGRAM—
use the mode switch. The mode that you select will determine PC operation as
well as the procedures that are possible from the Programming Console.
RUN mode is the mode used for normal program execution. When the switch is
set to RUN and the START input on the CPU Power Supply Unit is ON, the CPU
will begin executing the program according to the program written in its Program
Memory. Although monitoring PC operation from the Programming Console is
possible in RUN mode, no data in any of the memory areas can be input or
changed.
MONITOR mode allows you to visually monitor in-progress program execution
while controlling I/O status, changing PV (present values) or SV (set values),
etc. In MONITOR mode, I/O processing is handled in the same way as in RUN
mode. MONITOR mode is generally used for trial system operation and final pro-
gram adjustments.
In PROGRAM mode, the PC does not execute the program. PROGRAM mode
is for creating and changing programs, clearing memory areas, and registering
and changing the I/O table. A special Debug operation is also available within
PROGRAM mode that enables checking a program for correct execution before
trial operation of the system.
DANGER! Do not leave the Programming Console connected to the PC by an extension

cable when in RUN mode. Noise picked up by the extension cable can enter the
PC, affecting the program and thus the controlled system.
4-5-3 The Display Message Switch

Pin 3 of the CPU's DIP switch determines whether Japanese or English lan-
guage messages will be displayed on the Programming Console. It is factory set
to ON, which causes English language messages to be displayed.
4-6 Preparation for Operation

This section describes the procedures retired to begin Programming Console
operation. These include password entry, clearing memory, error message
clearing, and I/O table operations. I/O table operations are also necessary at
other times, e.g., when changes are to be made in Units used in the PC configu-
ration.
DANGER! Always confirm that the Programming Console is in PROGRAM mode when
turning on the PC with a Programming Console connected unless another mode
is desired for a specific purpose, if the Programming Console is in RUN mode
when PC power is turned on, any program in Program Memory will be executed,
possibly causing a PC-controlled system to begin operation.
The following sequence of operations must be performed before beginning in-

itial program input.
1, 2, 3... 1. Insert the mode key into the Programming Console.
2. Set the mode switch to PROGRAM mode. (The mode key cannot be re-
moved while set to PROGRAM mode.)
3. Turn on PC power.
Note When I/O Units are installed, turn on those Units also. The Program-
ming Console will not operate if these Units are not turned on.
76
/
~>2-f
4. Confirm that the CPU's POWER LED is lit and the following display appears
on the Programming Console screen. (If the ALM/ERR LED is lit or flashing
or an error message is displayed, clear the error that has occurred.)
<PROGRflM>
PflSSUORD!
5. Enter the password. See 4-6-1 Entering the Password tor details.
6. Clear memory. Skip this step if the program does not need to be cleared.
See 4-6-3 Clearing Memory for details.
4-6-1 Entering the Password

To gain access to the PC's programming functions, you must first enter the pass-
word. The password prevents unauthorized access to the program.
The PC prompts you for a password when PC power is turned on or, if PC power
is already on, after the Programming Console has been connected to the PC. To
gain access to the system when the "Password!" message appears, press CLR
and then MONTR. Then press CLR to clear the display.
If the Programming Console is connected to the PC when PC power is already
on, the first display below will indicate the mode the PC was in before the Pro-
gramming Console was connected. Ensure that the PC Is In PROGRAM mode
before you enter the password. When the password is entered, the PC will
shift to the mode set on the mode switch, causing PC operation to begin if the
mode is set to RUN or MONITOR. The mode can be changed to RUN or MONI-
TOR with the mode switch after entering the password.
<PROGRfiM>
PflSSUORD!
< P R O <3 R R M > BZ
Indicates the mode set by the mode selector switch.
4-6-2 Buzzer
Immediately after the password is input or anytime immediately after the mode
has been changed, SHIFT and then the 1 key can be pressed to turn on and off
the buzzer that sounds when Programming Console keys are pressed. If BZ is
displayed in the upper right corner, the buzzer is operative. If BZ is not displayed,
the buzzer is not operative.
This buzzer also will also sound whenever an error occurs during PC operation.
Buzzer operation for errors is not affected by the above setting.
4-6-4 Registering the I/O Table
The I/O Table Registration operation records the types of I/O Units controlled by
the PC and the Rack locations of the I/O Units. It also clears all I/O bits.
l!o r°K»abKSOlUtely neoessary to register the I/O table with the C200HS When the
^O table has not been registered, the PC will operate according to the I/O Units
mounted when power is applied. The I/O verification/setting error will not occur.
80
It is necessary to register the I/O table if I/O Units are changed, otherwise an I/O
verification error message, "I/O VER ERR" or -I/O SET ERROR", will appear
when starting programming operations.
I/O Table Registration can be performed only in PROGRAM mode with the write-
protection switch (pin 1 of the CPU's DIP switch) set to OFF (OFF="WRlTE").
Group-2 High-density I/O Units will not be displayed in the I/O table when it is
displayed using a host computer. Four asterisks (****}, indicating no Unit, will be
displayed instead.
Key Sequence
CH '!
•MFT CHQ 7 °3 WMJTX
*
initial I/O Tabte Registration

06000
00000
FUN <??)
00000IOTBL
?-?u=
- Register I/O table
00000IOTBL URIT
9 7 *1 °3
00000IOTBL URIT
9713
00000IOTBL URIT
OK
4-6-5 Clearing Error Messages

After the I/O table has been registered, any error messages recorded in memory
should be cleared. It is assumed here that the causes of any of the errors for
which error messages appear have already been taken care of. If the beeper
sounds when an attempt is made to clear an error message, eliminate the cause
of the error, and then clear the error message (refer to Section 9 Troubleshoot-
ing).
To display any recorded error messages, press CLR, FUN, and then MONTR.
The first message will appear. Pressing MONTR again will clear the present
message and display the next error message. Continue pressing MONTR until
all messages have been cleared.
Although error messages can be accessed in any mode, they can be cleared
only in PROGRAM mode.
Key Sequence
i
CLR - FUN
-
UOMTR
4-6-6 Verifying the 1/0 Table

The I/O Table Verification operation is used to check the I/O table registered in
memory to see if rt matches the actual sequence of I/O Units mounted. The first
inconsistency discovered will be displayed as shown below. Every subsequent

pressing of VER displays the next inconsistency.
Note This operation can be executed only when the I/O table has been registered.
Key Sequence
CM
cm f\jn SMVT VBK
*
Example
cm
00000
00000
PUN
FUN <??)
00000IOTBL ?
•MtTT f **
(No errors)
MM
00000IOTBL CHK
OK
vex
00000IOTBL CHK (An error occurred)
0- 1 U=Q*#*
Actual IAD words

Registered I/O table words
I/O slot number
Rack number
Meaning of Displays The following display indicates a G500, C1000H, or C2000H and C200H or
C200HS have the same unrt number on a Remote I/O Slave Rack.
00000I/OTBL CHK
The following display indicates a duplication in Optical I/O Unit unit numbers.
09000I/OTBL CHK
2**HU=R*-I
Indicates duplication
4-6-7 Reading the I/O Table

The I/O Table Read operation is used to access the I/O table that is currently
registered in the CPU memory. This operation can be performed in any PC
mode.
82
Key Sequence
cm PUM •MPT
CM 1 JL
*
T
Rack Unit
EXT number number
.
Press the EXT key to select Remote

I/O Slave Racks or Optical I/O Units.
Example 00000
00000
FUN < ??)
00000 IOTBL ?
= (PC Unit)
?-? U
(Slave Rack Units)
00000IOTBL
R??-?U=
(Optical I/O Unit)
00000IOTBL ?
2??LU=
00000 IOTBL
(PC Unit)
00000!OTBL ?
0-?U =
00000IOTBL 7
0-5U =
00000IOTBL READ
0~5U=i*** 005
00000IOTBL REftD
@ - 4 |J = Q -4: +• * 004
•
00000 I OTBL REflD
8-51j=i*** 005
83
Meaning of Displays
I/O UnK Designations for Displays
(see I/O Units Mounted in Remote Slave Racks, page 85)
C500,1000H/C2000H I/O Units

No. of points Input Unit Output Unit
16 I # * * 0 # # #
32 I I * * 0 0 * *
64 I I I I 8 0 0 0
C200H I/O Units

No. of point* input Unft Output Unft
8 i ( * )* * o * # *
16 i i * * o o * *
Note: (») is i tor non-fatal errors or F_
I/O Units 00000IOTBL REftD

sfc — * (J = * * * * #:*#
n=
T — WD word number
I/O type: i: (input), o: (output)
Unit number (0 to 9}
Rack number (0 to 2)
Interrupt Input Units 000Q0IOTBL REflD

s*c — sfc (J =
INTO: Mounted to CPU Rack.

IN**: Mounted to Expansion IAD Rack.
(Treated as an 8-point Input Unit)
Special I/O Units 00000 I OTBL REflD

5f! — >T^|_| — 5'Sft'T-!T!
I Blank: Unit 1 exclusively

W: Unit 2 exclusively
C: High-speed Counter
Specs N: Host Link Unit
unit 15 A: Other
to 9)
Indicates
inff eat Special I/O Unit
Remote I/O Master Units 00000IOTBL REflD
Remote I/O
Master no. (0 or
84
Remote I/O Slave Racks 00000IOTBL REflD
I/O word number

I/O type: I.O
i, o (see tables on previous page)
Unit number (0 to 9}
Remote I/O Slave Unit number (0 to 4)
Remote I/O Master Unit number (0 or 1)
Indicates a Remote I/O Rack
Group-2 High-density I/O 00000IOTBL REflD

Units
2: 2 words (32 pis)
4: 4 words (64 pts)
I: Input Unit
O: Output Unit
Unit number {0 to 9}
Indicates Group-2 High-density I/O Unit
Note Group-2 High-density I/O Units will not be displayed in the I/O table when it is
displayed using LSS (host computer). Four asterisks (****). indicating no Unit,
will be displayed instead.
Optical I/O Units and 00000IOTBL REflD

Remote Terminals
I/O type: 1 (input), O (output), or
W (input/output)
Remote I/O Master Unit number (0 to I)
Word (H: leftmost 8 bits: L: rightmost 8 bits)
I/O word number (200 to 231)

7-1-4 Hexadecimal/BCD Data Modification
When the Bit/Digit Monitor ope ration is being performed and a BC D or hexadeci-
mal value is leftmost on the display, CHG can be input to change the value. SR
words cannot be changed.
If a timer or counter is leftmost on the display, the PV will be displayed and will be
the value changed. See 7-1-13 Changing Timer/CounterSVtor the procedure to
change SV. PV can be changed in MONITOR mode onry when the timer or
counter is operating.
To change contents of the leftmost word address, press CHG, input the desired
value, and press WRITE
Key Sequence
Word currently
monitored on Data
left of display.
336
Monitoring Operation and Modifying Data Section 7-1
Example The following example shows the effects of changing the PV of a timer.
Thit example * h MONITOR mode
80800
00000 Monitor slams of timer PV

TIM 000 that will be changed.
T000
0122
Timing
PRE5 URL? PV decrementing

T000 0119 ????
Timing
PRES URL?
T000 0100 0200
Timing
T000 PV changed. Timer/counter PVs

can be changed even when the
0199 timer/counter is operating.
Timing
337
7-1-13 Changing Timer/Counter SV
There are two ways to change the SV of a timer or counter. It can be done either
by inputting a new value; or by incrementing or decrementing the current SV.
Either method can be used only in MONITOR or PROGRAM mode. In MONI-
TOR mode, the SV can be changed while the program is being executed. Incre-
menting and decrementing the SV is possible only when the SV has been en-
tered as a constant.
To use either method, first display the address of the timer or counter whose SV
is to be changed, presses the down key, and then press CHG. The new value
can then be input numerically and WRITE pressed to change the SV or EXT can
be pressed followed by the up and down keys to increment and decrement the
current SV. When the SV is incremented and/or decremented, CLR can be
pressed once to change the SV to the incremented or decremented value but
remaining in the display that appeared when EXT was pressed or CLR can be
pressed twice to return to the original display with the new SV.
This operation can be used to change a SV from designation as a constant to a
word address designation and visa verse.
346
Key Sequence
TTrrw/Countw
curmntty deployed. * oa !
*
4
—- [N«wSV]
Example The following examples show inputting a new constant, changing from a con-
stant to an address, and incrementing to a new constant.
Inputting New SV and 00080
Changing to Word
Designation
00000
TIM 000
002015RCH
TIM 000
00201 TIM DflTfl
#0123
00201 TIM DfiTfi
T000 #0123 #????
00201 T I M DflTfl Inputting
T000 #0123 #0124 rwwSV.
00201 TIM DflTfl

#0124
00201 DftTfl? Changing to
word designation.
T000 #0123 c???
00201 DflTfl?
T000 #0123 C010
00"201 TIM DflTfl
010
347
2.
Incrementing and 00000

Decrementing cm
t
m 00000
TIM 000
I
•WON
00201SRCH
TIM 000
}
00201 TIM DflTfl
f
#0123
i
T
CHQ
00201 T I M DflTfl
T000 #0123 #7777
f
•XT 00201DflTfl ? U/D

T000 #0123 #0123
< Current SV (during
change operation)
SV before the change

i1
00201DflTfl
4 T090 # 0 1 2 3 #0122
|
00201DflTfl
t T000 # 0 1 2 3 # 0 1 2 3
.._
00201DflTfl
T000 #0123 #0124
*
f
00201DRTfl 7
cm
T000 # 0 1 2 4 #7777
t
00201 T I M DflTfl Returns to original display
0* wit) new SV
#0124
348
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1

2d Boiler Mitsubishi Automatic Control System

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E-l AUTOMATIC BOILER CONTROL SYSTEM

PLAN RECORD REVISIONS AP- CHECK-

A. INSTRUCTION MANUAL OF BOILER CONTROL SYSTEM

B. INSTRUCTION MANUAL OF BURNER CONTROL SYSTEM

C. INSTRUCTION MANUAL OF AUTOMATIC BOILER CONTROL SYSTEM

E. APPENDED DRAWING OF BOILER CONTROL SYSTEM DIAGRAM

SHEETS WITH COVER

MARINE BOILER DESIGNING SEC.

"K"K 1 4 5 8 ITEM IRA WING NO. m.m

AUX. BOILER (MAC40B)

Asahi Mechatronic Corporation

A, INSTRUCTION MANUAL OF BOILER CONTROL SYSTEM

[ I] CONFIGURATION OF CONTROL PANEL

B, INSTRUCTION MANUAL OF BURNER CONTROL SYSTEM

[ I] SELECTION OF OPERATION MODES

C, INSTRUCTION MANUAL OF AUTOMATIC BOILER CONTROL SYSTEM

E, APPENDED DRAWING OF BOILER CONTROL SYSTEM DIAGRAM

[ I] CONF.IGULAT10N OF CONTROL PANEL

[ n] CHECKS & OPERATION BEFORE RUNNING

C I •] CONFIGURATION OF CONTROL PANEL

1. E.C. CONSOLE REMOTE INDICATION PANEL

2. B/S BOILER CONTROL PANEL

1. Turn-on of Power Source

2. Actuation of Control Devices

(2) By-pass operation must be carried out only by way of the

[ I] SELECTION OF OPERATION MODES

[E] AUTOMATIC RUNNING OF F.D. FAN, F. 0. PUMP

[IV] SOOT BLOIEH OPERATION

A. BOILER SIDE OPERATION

2. INTERLOCK BY-PASS MODE

( a) F. 0. TEMP. BY-PASS MODE

(b ) FLAME EYE BY-PASS MODE

(a) "IGS TOP UP' MODE

Cb) "TANKER SERVICE* IODE

1) IGS Mode Selection

One of the following start lodes is selected, depending on the boiler

1 . BOILER COLD START

( 2 ) Burner tip used :

In use of compress air.

(1) In use of "A" heavy oil. atomizing air is to be used.

( 2 ) Burner tip used :

* Atomizer steam use (2 ) attention

(3) In any case. "ATOMIZING STEAM PRESS. LOf-LOf TRIP INTERLOCK"

( 2) Burner tip used

A.C.C. OPERATION then the drum press, has exceeded

(b) In the A. C. C. auto mode, the F. 0. control valve slightly

(a ) MASTER/SLAVE BOILER OUTLINE OPERATING PRINCIPLE

(b ) MASTER BOILER FUNCTIONS

(2) Change to steai drum set pressure

(3) Master Boiler automatic start/stop

Once the master/slave boilers operation is established, the

The slave boiler fuctions may be classified as follows by the

*The slave boiler is operated by its own A. C. C. signal (S. D.

*The slave boiler is operated by its own A. C. C. signal (S. D.

(3) "SLAVE" lamp on

The slave boiler is automatically started and stopped

laster/slave boiler operation

The laster/slave boilers operation is initiated when either 1)

(2) Master/slave boilers operation in TANKER SERVICE mode

(3) Master/slave boilers operation in IGS lode.

Notes : *1) "automatic steaming operation" - operation to maintain

(1) Boiler start condition 'BOILER TRIP" LAMP OFF

(2) Boiler run mode selected PILOT LAMP TO RUNNING MODE ON

(3) "BNR ON" BUTTON "BNR ON" LAMP FLICKER »-"lL"