Desi

gnofSHUFeed-
HDSef
fl
uentheatexchanger
Shel
lsi
de:
211Ct
o156C

Tubesi
de:
66Ct
o155C

f
lowr
ateofSHUf
eed:
111,
666kg/
h

Cr
ackedNapht
ha:
Mol
ecul
arwei
ght
=(100-
215)g/
mol

Speci
fi
cGr
avi
ty=(
0.75-0.
85)

Boi
l
ingpoi
nt=(
70-430)
F

K=0.
15W/
m-K

Cp=2259.
36J/
KgC

Mu=2.
645Cent
ipoi
se

Sol
uti 2-
on: 8SHELLANDTUBETYPEHEATEXCHANGER
LMTD-
Cal
cul
ati
on:d(
T1)=(
155-
66)=89C

d(
T2)=(
211-
156)
=55C

R=0.
6292;
S=0.
6138;

LMTD=70.
642C

Ft=0.
9575

Cor
rect
edLMTD=(
70.
642)
*(0.
9575)

=67.
64C

Cp=2259.
36J/
KgC

m=111666Kg/
h

Q=m*
Cp*
dT=(
111,
666/
3600)
*(2259.
36*
89)

Q=6237261J/
s

ForNapht
hacool
er:
U=312.
31-
369.
087(
W/m2k)
LetU=340.
69(
W/m2K)
A=268.
420m2
Do=0.
0254m
t=0.
00419m
Di
=0.
0170m
L=6m
So,
N=268.
43/(
3.14*
.0254*
6)
(
N=561t
ubes)
1/
n
Cal
cul
ati
onofBundl
edi
amet
er:
Db=d0*(
Nt/
K)
Fort
ri
angul
arpi
tch:
k=.
0365

n=2.
67
1/
2.67
Db=0.
0254*
(561/
.0365)

=0.
93945m

=939.
45mm

Pi
tch(
Pt=1.
25*d0)

Pt=0.
03175m

Dshell=Dbundle+cl
ear
ance

=(
939.
45+67)
m

=1006.
45mm

TUBESI
DE:
Ai(insidearea)=2. 10-4m2
27*

Numberofpasses=8

Tot
alf
lowar
eaperpassAa=70.
115

I
nsi
dear 015916m2
ea=0.

Massf
lowr
ateGs=(
m/A)=7015958. hm2)
789(kg/

Li
nearv
eloci
tyu=(
Gs/
densi
ty)=2.
564m/
s

Nre=(
(760*
2.564*
.0254)
/(0.
002645)
)

Nre=18,
713

Npr=39.
84
.
33 .14
Nu=hi
*di
/k=j
h*Re*
Pr *(
u/uw)
Neel
ect
ingVi
scosi
tyv
ari
ati
ont
erm
L/
D=352.
941

Si
nce(Re>10000)
;(0.
7<Pr
<160)
;(di/
L<0.
1)

Usi
ngdi
tt
usboel
ter
:hi=564.
175W/
mK
SHELLSI
DE:

Baf
fl
espaci
ng,
Lb=(
Ds/
5)=0.
216

TubePi
tch=1.
25*
Do=0.
03175m

Gr
ossf
lowar
eaAc=(Pt-
D0/
p)*
Ds* 046656m2
Lb=0.

De=4*
(ar
ea/
wet
ted-
per
imet
er)

Taki
ngt
ri
angul
arpi
tch:De=0.
01838m

Gs=m/
As=664.
831kg/
s

u=0.
875(
m/s)

Nre=G*
D/u=4619.
88

Pr
=39.
84

BYKERNMETHOD

Re.55* .
33 .14
h0*
De/
k=.
36* Pr (u/
uw)

ho=1027. m2c
31W/

St
ainl
essst
eel
K=16W/
mC

FORANEW HEATEXCHANGER:

1/
Uo=1/
h0+(
A0/
Ai)
*1/
hi+(
A0/
Ai)
*(Do-
Di)
/2k

Gi
ves,
Uo=396. m2K
495W/

Tocheckwhet
herui
swi
thi
nper
missi
blel
i
mitornot

(
(Uassumed-
Uo)
/Uassumed)*100=16.
38%(
lesst
han30%)

Tubesi
depr
essur
edr
opcal
cul
ati
ons:

D(
pt)=Np(
8*j
f*(
L/di
)(
mu/
mu(
w))
^(-
m))+2.
5)*(
(rho*
u*u)
/2)

Wher
e..
..
Np(
numberofpasses)

m =0.
25(
forl
ami
nar
)

m =0.
14(
fort
urbul
ent
)

Nowf
orst
ainl
essst
eel
roughness=(
0.03*
10^
-3)

(
Mu/
rho)
=(3.
48*
10^
(-6)
)

(
K/Di
)=(
1.76*
10^
(-3)
)

So,
f=0.
02885(
canbeobt
ainedf
rom moodychar
t)

Tot
alpr
essur
edr
opf
orsi
ngl
epasst
ubesi
dewi
l
lbe-

1)pr
essur
edr
opi
nnozzl
e=382.
51(
N/m^
2)

2)pr
essur
edr
opt
hrought
ubebundl
e=20,
772(
N/m^
2)
3)pr
essur
edr
opduet
obendi
ngl
osses=8160(
N/m2)

Hence,
tot
alpr
essur
edr
op(
tubesi
de)wi
l
lbe

=29,
314.
51N/
m2(accept
abl
e)

(
Sincet
otal
accept
abl
epr
essur
edr
opt
ubesi
deshoul
dnotexceed10psi
)

Shel
lsi
depr
essur
edr
op

Nr
e=4619.
88

Numberofbaf
fl
es=(
tubel
engt
h/baf
fl
espaci
ng)

=(
6/0.
2160)=27.
78

Numberofbaf
fl
es=28

Taki
ngsegment
albaf
fl
es:

Jf
=5.
5*10^
-2;
(usi
ngsegment
al-
cutt
abl
e)

Fr
om npt
el.
wehav
ethef
ormul
aas-

D(
P)=(
f*j
h*Gs^
2*Dsi
(Nb+1)
)/(
2g*
rho*
De*
(Vi
scosi
tyef
fectt
erm)
)

=2778.
1063(
N/m2)
2-
4ty
peheatexchanger
LMTD=70.
642C
Ft=0.
9575
Cor
rect
edLMTD=(
70.
642*0.
9575)=67.
64C
Cp=2259.
36J/
kgC
m =111,
666(
kg/
h)
Q=m*
Cp*d(
T)
Q=(
111,
666/
3600)
*(2259.
36)
*(89)
=6237260.
762(
J/s)
Assume-U=340W/
m^2K
A=271.
213m^
2
N*
pi*
Do*
L=271.
213
N=566
Cal
cul
ati
onofBundl
eDi
amet
er-
Db=0.
872m =872.
6m
Pi
tch=Do*1.
25=(
0.0254*
1.25)=0.
03175m
Dshel
l=Dbundl
e+cl
ear
ance
=872.
6+67=939.
6mm
Tubei
nsi
dear
ea(
Ai)=2.
27*
10^
(-4)m^
2
Numberofpasses=4
Numberoft
ubesperpass=141
I
nnercr
oss-
sect
ional
area=0.
032m^
2
Gs=3489562.
50(kg/
h.m^
2)
u=1.
275(
m/s)
Nr
e=9356.
5
Npr=39.
84
Now,
usi
ngDi
tt
us-
Boel
terequat
ion-
hi
=1331.
58(
W/mK)
Shel
lsi
de-
Lb=(
0.2)
*Ds=0.
188m
Pt=0.
03175m
Cr
osssect
ional
area=(
(Pt-do)
/Pt
)*Ds*Lb
=0.
0353m^
2.
De(
equi
val
entdi
amet
er)=4*
(ar
ea/
wet
terper
imet
er)
=0.
018m
Gs=m/
As=(
111,
666/
(3600*
0.0353)
)=878.
70(
kg/
s)
u=(
878.
7/760)=1.
156(
m/s)
Nr
e=5991
Npr=39.
76
hscal
cul
ated=1514.
87(
W/mK)
Si
mil
art
opr
evi
ouscase,
over
all
heatt
ransf
ercoef
fi
cientascal
cul
atedwi
l
lbe-
Uo=351(
W/m^
2K)
Now,
(
(Uass-Uo)
/Uass)=3.
04%(l
esst
han30%)
(
Accept
ed)
)

Cal
cul
ati
onoft
ubesi
depr
essur
edr
op:
Np=4
St
ainl
essst
eel
roughness=(
0.03*
10^
(-3)
)
(
Mu/
rho)=3.
48*
10^
(-6)
;
(
K/Di
)=(
1.76*10^
(-3)
);
Jf=0.
02885(
usi
ngMoody
'schar
t)
Cal
cul
atedpr
essur
edr
op(
dP)wi
l
lbe-
dP=11.
81psi
(t
ubesi
de)
Si
mil
arl
y,
dP=53.
987psi
(shel
lsi
de)
Si
ncet hepr
essur
edropobtai
nedi
sver
yhi
ghsot
hiscanber
educedby
i
ncreasingt
hebaff
lepi
tch.
.
LetPt(
new)=2*Pt
(ol
d).
.
Doubl
ingthepi
tchhal
vestheshel
lsi
dev
eloci
ty,
whi
chr
educest
he
pr
essuredropbyafact
orof(0.
5)^
2.
So,
(
Del
P)new=(
372.
233/
4)=93.
05KPa=13.
59psi
And,
ho=1514.
87*(
0.5)
^0.
8
=870.
06(W/
m^2K)
(
1/Uo)=(1/870.
06)+(0.
0254/
0.017)
^2*
(1/
1331)+(
0.0254/
0.0170)
^2
*
((0.
0254-
0.017)
/(2*
1.6)
);
Whi
chgi
ves,
Uo=293.
04W/
m^2K:

I
nthi
snewcase,
theov
eral
lcoef
fi
cient(
Uo)wi
l
lbe-293.
04(
W/m^
2K)
Whi
chmeans-
(
(340-
293.
04)
/340)
*100=13.
80%(
(accept
abl
e))