Concrete Mix Design (H.R.T Backfilling) as per I.

S 10262 - (2013)
Grade - M - 15 A40, PCC
A. Design Data

A.1 : Design Stipulations

a. Grade Designation : M 15
b. Type of cement : OPC 43 grade conforming to IS 8112
c. Maximum nominal size of aggregate : 40 mm
d. Minimum cement content : 240 kg/m3 (Table 5 of IS 456)
e. Maximum Water-cement ratio : 0.60 (Table 5 of IS 456)
f. Workability : 75 mm (Slump)
g. Exposure condition : Moderate (Table 3 of IS 456)
h. Method of concrete placing : Direct placing
i. Degree of supervision : Good
j. Type of Agreegate : Sub Angular Aggregate
k. Maximum Cement content IS - 456 8.2.4.2 ` : 450 kg
l. Chemical admixure type : Superplasticizer
m. Zone of Fine Aggregate : II

A.2 : Test Data for Material

a. Cement used : OPC 43 grade conforming to IS 8112

b. Spacific Gravity of Cement : 3.15
c. Chemical Admixture : Superplasticizer conforming to IS 9103
d. Specific Gravity of Superplasticizer: : 1.145
e. Specific Gravity of: :
1) Coarse Aggregate (40 mm) : 2.66
2) Coarse Aggregate (20 mm) : 2.66
3) Coarse Aggregate (10 mm) : 2.66
4) Fine Aggregate : 2.62
f. Water Absorption :
1) Coarse Aggregate (40 mm) : 0.40
2) Coarse Aggregate (20 mm) : 0.40
3) Coarse Aggregate (10 mm) : 0.40
4) Fine Aggregate 1.20
g. Free Surface Moisture :
1) Coarse Aggregate (40 mm) : 0.20
2) Coarse Aggregate (20 mm) : 0.20
3) Coarse Aggregate (10 mm) : 0.20
4) Fine Aggregate 1.20

B. Design Procedure

B.1: Target Strength for Mix Proportioning

'
ck
f =f ck +1. 65 . s (Standard Deviation)
Where
f'ck = Target average compressive strength of at 28 days,
fck = Characteristic compressive strength of at 28 days, and
S = Standard deviation

From table 1 of IS 10262 : 2013, standard deviation, S 3.5

=
Therefore, Target Average Strength at 28 days = 20.8 N/mm2
B.2: Selection of Water cement Ratio

Maximum Water-cement ratio adopted = 0.6 Table 5 of IS 456

B.3: Selection of Water Content

Maximum water content From Table 2 of IS 10262 : 2013 = 165 kg (for 25 to 50mm Slump range)
The required water content may be established by trail or an
increase by about 3 % for every additional 25 mm slump as per = 170 kg
4.2
The above water is as per shape of aggregate I.S - 10262 4.2
for Angular Aggregate normal as above
for Sub Angular Aggregate reduce water by 10 kg
for Gravel with crushed particales Aggregate reduce water by 20 kg
for Rounded gravel Aggregate reduce water by 25 kg
The shape of aggregate as per site condition = Sub Angular Aggregate
Maximum water content = 159.95 kg

If Superplasticizer is used, the water content reduce up to 20 % = 0%

Actual Water content for trial mix = 159.95 Kg

Water Corrections
Water Absorption of Coarse Agg (+) = 4.9633
Water Absorption of Fine Agg (+) = 8.9507
Total water required additional = 13.914

Free Surface Moisture of Coarse Agg (-) = 2.4816

Free Surface Moisture of Fine Agg (-) = 8.9507
Total water Less required = 11.432

Total Water required for Mix = 162.43

Say in Kg = 162
B.4: Calculation of Cement Content

Maximum Water-cement ratio = 0.65 Table 5 of IS 456

Required Cement content = 249.23 kg
Minimum Cement content for moderate exposer condition = 240 Table 5 of IS 456
Adjustment to minimum cement contents for aggregate other
= -30
than 20 mm nominal Maximum Size (+/-) Table 6 IS 456
Adopted Cement content for exposer condition = 280 kg
Say 280 kg OK

B.5: Calculation of Super Plasticizer dose

Normal Superplasticizer dose if used = 0.0 Kg

B.6: Proportion of coarse aggregate and fine aggregate

Maximum nominal size of aggregate = 40 mm

Zone of Fine Aggregate = II Zone
From Table 3 of IS 10262 : 2013,
Volume of coarse aggregate (for W/C = 0.50)Table 3 of IS
= 0.00 0.71 0.00 0.00
10262 : 2013
0.00 0.71 0.00 0.00
Adopted water cement ratio = 0.60
 The volume of coarse aggregate is required to be increased to decrease the fine aggregate.as per IS - 10262 A - 7

The proportion of volume of coarse aggregate is Increase/Decrease = 0.02

Corrected proportion of Volume of coarse aggregate for W/C = 0.60 = 0.69
For Pumpable concrete thease values should be reduced by 10 % (A - 7) = 0.62
Volume of fine aggregate content = 0.38

B.7: Mix Calculation

a. Volume of concrete = 1.00 m3

b. Volume of cement = 0.089 m3

c. Volume of water = 0.160 m3

d. Volume of Superplasticizer if used = 0.000 m3

e. Volume of all in aggregate = 0.751 m3

f. Mass of Coarse aggregate = ### kg

Mass of 40mm aggregate = 587.75 kg
Mass of 20mm aggregate = 391.84 kg
Mass of 10mm aggregate = 261.22 kg
g. Mass of fine aggregate = 745.89 kg

B.8: Mix Weights Calculation for 1Cum Concrete

Final Mix Proportion for 1 Cum Concrete
1. Cement = 280.00 kg
2. Water = 162.00 kg
3. Fine aggregate = 745.89 kg
4. Coarse aggregate 40 mm = 587.75 kg
5. Coarse aggregate 20 mm = 391.84 kg
6. Coarse aggregate 10 mm = 261.22 kg
7. Chemical Admixture if used = 0.00 kg
8. Total weight of above mix = 2428.70 kg
 Concrete Mix Design as per I.S 10262 - (2013)
Grade = M-20 A20, RCC
A. Design Data

A.1 : Design Stipulations

a. Grade Designation : M 20
b. Type of cement : OPC 43 grade conforming to IS 8112
c. Maximum nominal size of aggregate : 20 mm
d. Minimum cement content : 300 kg/m3 (Table 5 of IS 456)
e. Maximum Water-cement ratio : 0.55 (Table 5 of IS 456)
f. Workability : 50 mm (Slump)
g. Exposure condition : Moderate (Table 3 of IS 456)
h. Method of concrete placing : Direct placing
i. Degree of supervision : Good
j. Type of Agreegate : Sub Angular Aggregate
k. Maximum Cement content IS - 456 8.2.4.2 ` : 450 kg
l. Chemical admixure type : Superplasticizer
m. Zone of Fine Aggregate : II

A.2 : Test Data for Material

a. Cement used : OPC 43 grade conforming to IS 8112

b. Spacific Gravity of Cement : 3.15
c. Chemical Admixture : Superplasticizer conforming to IS 9103
d. Specific Gravity of Superplasticizer: : 1.145
e. Specific Gravity of: :
2) Coarse Aggregate (20 mm) : 2.66
3) Coarse Aggregate (10 mm) : 2.66
4) Fine Aggregate : 2.62
f. Water Absorption :
2) Coarse Aggregate (20 mm) : 0.40
3) Coarse Aggregate (10 mm) : 0.40
4) Fine Aggregate 1.20
g. Free Surface Moisture :
2) Coarse Aggregate (20 mm) : 0.20
3) Coarse Aggregate (10 mm) : 0.20
4) Fine Aggregate 1.20

B. Design Procedure

B.1: Target Strength for Mix Proportioning

'
f ck
= f ck +1. 65 . s (Standard Deviation)
 '
ck
f = f ck +1. 65 . s
Where
f'ck = Target average compressive strength of at 28 days,
fck = Characteristic compressive strength of at 28 days, and
S = Standard deviation
From table 1 of IS 10262 : 2013, standard deviation, S = 4
Therefore, Target Average Strength at 28 days = 26.6 N/mm2

B.2: Selection of Water cement Ratio

Maximum Water-cement ratio adopted = 0.50 Table 5 of IS 456

B.3: Selection of Water Content

Maximum water content From Table 2 of IS 10262 : 2013 = 186 kg (for 25 to 50mm Slump range)
The required water content may be established by trail or an
increase by about 3 % for every additional 25 mm slump as per = 186 kg
4.2
The above water is as per shape of aggregate I.S - 10262 4.2
for Angular Aggregate normal as above
for Sub Angular Aggregate reduce water by 10 kg
for Gravel with crushed particales Aggregate reduce water by 20 kg
for Rounded gravel Aggregate reduce water by 25 kg
The shape of aggregate as per site condition = Sub Angular Aggregate
Maximum water content = 176 kg

If Superplasticizer is used, the water content reduce up to 20 % = 0%

Actual Water content for trial mix = 176 Kg

Water Corrections
Water Absorption of Coarse Agg (+) = 4.20
Water Absorption of Fine Agg (+) = 10.20
Total water required additional = 14.40

Free Surface Moisture of Coarse Agg (-) = 2.10

Free Surface Moisture of Fine Agg (-) = 10.20
Total water Less required = 12.30

Total Water required for Mix = 178.10

Say in Kg = 178.00
B.4: Calculation of Cement Content

Maximum Water-cement ratio = 0.55 Table 5 of IS 456

Required Cement content = 323.64 kg
Superplasticizer is used, the cement content reduce to = 0%
 Minimum Cement content for moderate exposure condition = 300 Table 5 of IS 456
Adjustment to minimum cement contents for aggregate other
= 0
than 20 mm nominal Maximum Size (+/-) Table 6 IS 456
Adopted Cement content for exposer condition = 330 kg
Say 330 kg OK

B.5: Calculation of Super Plasticizer dose

Normal Superplasticizer dose if used = 0.0 Kg

B.6: Proportion of coarse aggregate and fine aggregate

Maximum nominal size of aggregate = 20 mm

Zone of Fine Aggregate = II Zone
From Table 3 of IS 10262 : 2013, Zone I II III IV
Volume of coarse aggregate (for W/C = 0.50)Table 3 of IS
=
10262 : 2013 0.00 0.62 0.00 0.00
0.00 0.62 0.00 0.00
Adopted water cement ratio = 0.55
The volume of coarse aggregate is required to be increased to decrease the fine aggregate.as per IS - 10262 A - 7
The proportion of volume of coarse aggregate is Increase/Decrease = 0.01
Corrected proportion of Volume of coarse aggregate for W/C = 0.55 = 0.61
For Pumpable concrete thease values should be reduced by 10 % (A - 7) = 0.55
Volume of fine aggregate content = 0.45

B.7: Mix Calculation

a. Volume of concrete = 1.00 m3

b. Volume of cement = 0.105 m3

c. Volume of water = 0.176 m3

d. Volume of Superplasticizer if used = 0.000 m3

e. Volume of all in aggregate = 0.719 m3

f. Mass of Coarse aggregate = ### kg

Mass of 20mm aggregate = 630.20 kg
Mass of 10mm aggregate = 420.13 kg
g. Mass of fine aggregate = 849.87 kg

B.8: Mix Weights Calculation for 1Cum Concrete

 Final Mix Proportion for 1 Cum Concrete
1. Cement = 330.00 kg
2. Water = 178.00 kg
3. Fine aggregate = 849.87 kg
5. Coarse aggregate 20 mm = 630.20 kg
6. Coarse aggregate 10 mm = 420.13 kg
7. Chemical Admixture if used = 0.00 kg
8. Total weight of above mix = 2408.20 kg

B.9: Mix Weights Calculation for 3 Nos Cube Flling Concrete

For 3 nos Cubes Mix Proportion for 0.0135 Cum
1. Cement = 4.46 kg
2. Water = 2.40 kg
3. Fine aggregate = 11.47 kg
5. Coarse aggregate 20 mm = 8.51 kg
6. Coarse aggregate 10 mm = 5.67 kg
7. Chemical Admixture if used = 0.00 kg
8. Total weight of above mix
9. Concrete Density = Weight of cube/ .003375 = 32.51 kg
in K.g = kg
10. Average weight of the Cube in K.g = 8.13 kg
ng to IS 9103
0mm Slump range)
-7