Professional Documents
Culture Documents
1. RUBBER TRACK
1) REMOVAL
Grease valve Frame
(1) Loosen tension of the track link.
ö If track tension is not relieved when the
grease valve is loosened, move the
machine backwards and forwards.
R35Z77TR04
Pry
R35Z77TR22
2) INSTALL
(1) Carry out installation in the reverse order
to removal.
ö Adjust the tension of the track link.
90 ~ 110
R35Z77TR03
7-128
2. TRACK LINK
1) REMOVAL
(1) Move track link until master pin is over
front idler in the position put wooden block
Master pin
as shown.
(2) Loosen tension of the track link.
ö If track tension is not relieved when the
grease valve is loosened, move the
machine backwards and forwards.
(3) Push out master pin by using a suitable
tool.
Block
8-161(1) 140-7
1
R35Z77TR01
2) INSTALL
(1) Carry out installation in the reverse order
to removal.
ö Adjust the tension of the track link.
90 ~ 110
R35Z77TR02
7-129
3. CARRIER ROLLER
Grease valve Frame
1) REMOVAL
(1) Loosen tension of the track link.
R35Z77TR04
R35Z77TR06
2) INSTALL
(1) Carry out installation in the reverse order
to removal.
7-130
4. TRACK ROLLER
Grease valve Frame
1) REMOVAL
(1) Loosen tension of the track link.
R35Z77TR04
90 ~ 110
R35Z77TR02
2 R35Z77TR07
2) INSTALL
(1) Carry out installation in the reverse order
to removal.
7-131
5. IDLER AND RECOIL SPRING
1) REMOVAL
(1) Remove the track link.
For detail, see removal of track link.
(2) Sling the idler(1) and pull out idler and 1
recoil spring assembly from track frame,
using a pry.
ÂWeight : 40kg(90lb)
R35Z77TR08
R35Z77TR09
R35Z77TR10
2) INSTALL
(1) Carry out installation in the reverse order
to removal.
ö Make sure that the boss on the end face
of the recoil cylinder rod is in the hole of
the track frame.
8-164(4) 140-7
7-132
3) DISASSEMBLY AND ASSEMBLY OF IDLER
(1) Structure
8
5
7 3
6
4
1
2
4
6
3 5
7
R35Z77TR11
7-133
(2) Disassembly Press
Η Remove plug and drain oil.
Θ Draw out the spring pin(7), using a press.
7
R35Z77TR17
2
1
R35Z77TR18
1
6
3
R35Z77TR19
2
R35Z77TR20
7-134
(3) Assembly
ö Before assembly, clean the parts.
ö Coat the sliding surfaces of all parts with
oil.
Η Do not press it at the normal temperature,
assemble ball bearing(4) to shaft by
press.
4
2
R35Z77TR21
2
R35Z77TR20
3
6
1
6
3
R35Z77TR19
2
1
R35Z77TR18
7-135
Λ Install bracket(5) attached with seal(3).
8-168(1) 140-7
7
R35Z77TR17
8-168(3) 140-7
7-136
4) DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING
(1) Structure
10
8 7
9
1
5
6
R35Z77TR12
7-137
(2) Disassembly
Η Apply pressure on cap(4) with a press.
ö The spring is under a large installed load.
5, 6
This is dangerous, so be sure to set
properly. 4
ÂSpring set load : 2700kg(6000lb)
Θ Remove split pin(6) and nut(5). 3
Ι Take enough notice so that the press
which pushes down the spring, should
not be slipped out in its operation.
Κ Lighten the press load slowly and
remove cap(4) and spring(3).
R35Z77TR13
1
7
R35Z77TR14
R35Z77TR15
7-138
(3) Assembly
10
Η Install O-ring(8), back-up ring(9), and
8
packing(10) body(1). 9
1
R35Z77TR15
R35Z77TR23
7-139
Λ Install spring(3) and cap(4) to body (1).
Μ Apply pressure to spring(3) with a press
and tighten nut(5).
ö During the operation, pay attention 5, 6
specially to prevent the press from
slipping out. 4
Ν Tighten nut(5) and insert split pin(6).
3
R35Z77TR13
R35Z77TR16
7-140