Corrosion Monitoring System

Corrosion Monitering System For

DADERI- BAWANA PIPELINE PROJECT

OF CORRTECH INTERNATIONAL PVT.

LTD

FOR

M/s GAIL (INDIA) LTD

INSTALLATION WOORK PROCEDURES

REV DATE DESCRIPTION PREPARED CHECKED CONSULTANTS/

BY BY CLIENTS
APPROVAL
CHEMTREAT INDIA LTD
00 Issued for Mr. Mukul
Approval Gupta
 CORROSION MONITERING SYSTEM
FOR DADRI- BHAWANA PIPELINE
PROJECT FOR M/s. CIPL..

INDEX

Sr. No. Description Document No.

1.0 Installation Procedures CIL/CMS/ CIPL/ INST/
001
1.1 Installation of Access CIL/CMS/ CIPL/ INST/
Fitting With Solid and 001- A
Hollow Plug:-

1.2 Installation of Corrosion CIL/CMS/ CIPL/ INST/

Coupon 001- B
1.3 Installation of ER Probe CIL/CMS/ CIPL/ INST/
001- C
1.4 Installation of ER Probe / CIL/CMS/ CIPL/ INST/
Corrosion Meter 001- D
1.5 Laying of Cable for ER CIL/CMS/ CIPL/ INST/
Prove 001- E
1.6 Installation, Testing and CIL/CMS/ CIPL/ INST/
Commissioning 001- F
CORROSION MONITERING SYSTEM FOR DADRI- BHAWANA PIPELINE
PROJECT FOR M/s. CIPL..

Document Nunber:- CIL/CMS/ CIPL/ INST/ 001- A

1.1 Instalation of Access Fitting With Solid and Hollow Plug:-

1.1.1 Purpose:-

To describe the procedure for carring out the installation of Access Fitting with
Solid Plug and Hallow Plug for Corrosion Monitering System work for detection
of level of corrosion inside pipeline at Daderi- bawana Project of GAIL ( India)
Ltd. And provide adequate Quality Assurence / Control of workmanship and
inspection at site.

1.1.2 Scope:-

This procedure covers the method for Installation of Access Fitting with Solid
plug and Hollow Plug.

The Location of Access Fitting to be installed should be as per pipeline and

instrumentation diagram. Howeverthe Locations of Access Fitting shall be shifted
as per site requirenment.

1.13 Equipment / Tools Required:-

Sr. No. Material/ Tools Applicatuion/ Purpose
1. Welding Material To weid the Access Fittings
2. Tool Box Required tool for welding

1.1.4 Procedure:-

 Access fitting can be found with the supplied CMS material.

 The pipe should be punctured at the desired location and the size of bore should
be 1.75”.
 Access Fitting should be mounted on the bore by adjusting the curvature of pipe
and curvature of access fitting.
 These access fitting should be flare weided to the pipeline and should be welded
by the same welding material with which the high pressure pipe work has has
been welded.
 After welding is over, the access fitting should be kept blind by screwing up the
hollow plug or solid plug whatever is applicalable.
1.1.5 Precaution:-

 Care should be taken during Loading/ unloading of CMS material against falling/
damage of tools and injury to the person who is handling the material .

 Making of bore to pipeline should be in line with diameter provided i.e. 1.75”.

 Care should be taken while alignment of Access Fitting on bore by considering its
curvature.

 Proper welding of well as outside threat of access fitting should be cleaned after
welding.

 Care should be taken while screwing up the solid plug and hollow plug.

1.1.6 Quality Assurance:-

Quality Assurance shall be maintained by ensuring th systematic implementation

of this procedure.
CORROSION MONITERING SYSTEM FOR DADRI- BHAWANA PIPELINE
PROJECT FOR M/s. CIPL..

Document Nunber:- CIL/CMS/ CIPL/ INST/ 001- B

1.2 Instalation of Corrosion Cupon:-

1.2.1 Pupose:-

To describe the procedure for carring out the installation of Corrosion Coupon for
Corrosion Monitoring System work for detection of level of corrosion inside pipeline at
Daderi- bawana Project of GAIL ( India) Ltd. And provide adequate Quality Assurence /
Control of workmanship and inspection at site.

1.2.2 Scope:-

This procedure covers the method for Installation of Corrosion Cupon.

1.14 Equipment / Tools Required:-

Sr. No. Material/ Tools Applicatuion/ Purpose
1. Coupon Holder To hold the Corrosion
Coupn.
2. Tool Box Required tool for fixing the
Allen nut and coupn.
3. Service Valve To blind the Access fitting
4. Retrieval Tool To install Corrosion coupon

1.2.3 Procedure:-

 Mount the Service Valve on Access fitting .

 Mount Retrieval tool on Service Valve”.
 Retrieve the Solid plug and remove the tool from system.
 Fix Corrosion coupon to Solid plug with the help of Coupon holder.
 Fix the Solid plug to Retrieval Tool and Install the Corrosion Coupon with Solid
plug in the pipeline.
 Remove Retrieval Tool and then Service Valve from the Access Fitting

1.2.4 Precaution:-

 Care should be taken during handling of Retrieval Tool and Service Valve as these
are heavy tools the material .
 Ensure that the bleeding valve are closed while starting the starting the procedure
of installation.
  Care should be taken while alignment of Retrieval Tool and Service Valve.
 Care should be taken while screwing up the solid plug and hollow plug.

1.2.5 Quality Assurance:-

Quality Assurance shall be maintained by ensuring th systematic implementation

of this procedure.
CORROSION MONITERING SYSTEM FOR DADRI- BHAWANA PIPELINE
PROJECT FOR M/s. CIPL..

Document Number:- CIL/CMS/ CIPL/ INST/ 001- C

1.3 Installation of ER Probe:-

1.3.1 Purpose:-

To describe the procedure for carrying out the installation of ER Probe for
Corrosion Monitoring System work for detection of level of corrosion inside
pipeline at Daderi- bawana Project of GAIL ( India) Ltd. And provide adequate
Quality Assurance / Control of workmanship and inspection at site.

1.3.2 Scope:-

This procedure covers the method for Installation of ER Probe.

1.15 Equipment / Tools Required:-

Sr. No. Material/ Tools Application/ Purpose
1. Hollow Plug To fix the ER Prove.
2. Tool Box Required tool for fixing the
Allen nut and coupon.
3. Service Valve To blind the Access fitting
4. Retrieval Tool To install Corrosion coupon

1.3.3 Procedure:-

 Mount the Service Valve on Access fitting.

 Mount Retrieval tool on Service Valve”.
 Retrieve the Hollow plug and remove the tool from Service Valve.
 Fix ER Prove to Hollow plug.
 Screw the Hollow plug to Retrieval Tool and Install the ER Probe with Hollow
plug in the pipeline.
 Remove Retrieval Tool and then Service Valve from the Access Fitting

1.3.4 Precaution:-

 Care should be taken during handling of Retrieval Tool and Service Valve as these
are heavy tools.
 Ensure that the bleeding valve are closed while starting the starting the procedure
of installation.
 Care should be taken while alignment of Retrieval Tool and Service Valve.
  Care should be taken while screwing up the solid plug and hollow plug.

1.3.5 Quality Assurance:-

Quality Assurance shall be maintained by ensuring th systematic implementation

of this procedure.
CORROSION MONITERING SYSTEM FOR DADRI- BHAWANA PIPELINE
PROJECT FOR M/s. CIPL..

Document Number:- CIL/CMS/ CIPL/ INST/ 001- D

1.4 Installation of ER Probe / Corrosion Meter:-

1.4.1 Purpose:-

To describe the procedure for carrying out the installation of Corrosion Coupon for
Corrosion Monitoring System work for detection of level of corrosion inside pipeline at
Daderi- bawana Project of GAIL ( India) Ltd. And provide adequate Quality Assurance /
Control of workmanship and inspection at site.

1.4.2 Scope:-

This procedure covers the method for Installation of ER Probe.

.
1.4.3 Equipment / Tools Required:-
Sr. No. Material/ Tools Application/ Purpose
1. Hollow Plug To fix the ER Prove.
2. Tool Box Required tool for fixing the
Allen nut and coupon.
3. Service Valve To blind the Access fitting
4. Retrieval Tool To install Corrosion coupon

1.4.4 Procedure:-

 Mount the Service Valve on Access fitting.

 Mount Retrieval tool on Service Valve”.
 Retrieve the Hollow plug and remove the tool from Service Valve.
 Fix ER Prove to Hollow plug.
 Screw the Hollow plug to Retrieval Tool and Install the ER Probe with Hollow
plug in the pipeline.
 Remove Retrieval Tool and then Service Valve from the Access Fitting

1.4.5 Precaution:-

 Care should be taken during handling of Retrieval Tool and Service Valve as these
are heavy tools.
 Ensure that the bleeding valve are closed while starting the starting the procedure
of installation.
 Care should be taken while alignment of Retrieval Tool and Service Valve.
 Care should be taken while screwing up the solid plug and hollow plug.
1.4.6 Quality Assurance:-

Quality Assurance shall be maintained by ensuring th systematic implementation

of this procedure.
CORROSION MONITERING SYSTEM FOR DADRI- BHAWANA PIPELINE
PROJECT FOR M/s. CIPL..

Document Number: - CIL/CMS/ CIPL/ INST/ 001- E

1.5 Laying of Cable for ER Prove :-

1.5.1 Purpose:-

To describe the procedure for laying of Corrosion Monitoring system works for detection
of level of Corrosion inside pipeline at Daderi- bawana Project of GAIL ( India) Ltd.

1.5.2 Scope:-

This procedure covers the method for Laying of Cable for ER Probe.

1.5.3 Equipment / Tools Required:-

Sr. No. Material/ Tools Application/ Purpose
1. Tool for digging To dig the land.

1.5.4 Procedure:-

 Cable laying should be done at the time of fabrication.

 The cable should lay from the panel of control room to any junction box which is
nearest to probe location.
 The cable should run through the junction box to ER probe location.

1.5.5 Precaution:-

 Care should be taken during laying of cable that it should not be cut any place.
 The cable termination should be done by electrician.

1.5.6 Quality Assurance:-

Quality Assurance shall be maintained by ensuring the systematic implementation

of this procedure.
CORROSION MONITERING SYSTEM FOR DADRI- BHAWANA PIPELINE
PROJECT FOR M/s. CIPL..

Document Number: - CIL/CMS/ CIPL/ INST/ 001- F

1.6 Installation, Testing and Commissioning :-

1.6.1 Purpose:-

To describe the procedure for Installation, Testing and Commissioning of Corrosion

Monitoring system works for detection of level of Corrosion inside pipeline at Daderi-
bawana Project of GAIL ( India) Ltd.

1.6.2 Scope:-

This procedure covers the method for Installation, Testing and Commissioning of
Corrosion Monitoring System.

1.6.3 Equipment / Tools Required:-

Sr. No. Material/ Tools Application/ Purpose
1. Corrosion Monitoring To detection of level of
System corrosion inside pipeline.

1.6.4 Procedure:-

 The installation, Testing and Commissioning of the CMS system should be done
by us and under the supervision of our Corrosion Engineer.

1.6.5 Precaution:-

 The installation, Testing and Commissioning of the CMS system should be done
under the supervision of our Corrosion Engineer.

1.6.6 Quality Assurance:-

Quality Assurance shall be maintained by ensuring the systematic implementation

of this procedure.