CR ASIA 802, Windfall,Sahar Plaza,J.B.

Nagar,
(India)
CO.,LTD. Andheri(east),Mumbai-400 059
Tel : (91-22) 65701556-57
Fax : (91-22) 26821317
www.crasia.net

WELDING PROCEDURE SPECIFICATION (WPS)

WPS No. : WPS-P15-H-01 (Page 1 of 2)
WRITTEN BY : VISHAL DATE : 12/2/2016
SUPPORTING P.Q.R.(
PQR-P15-H-01
WPS REVISION No. 0 DATE :
WELDING PROCESSGTAW TYPE : Manual

ALL WELDING SHALL BE IN ACCORDANCE WITH, ASME IX & ASME/ ANSI B31.3
JOINT (QW-402)
JOINT DESIGN As Per Drawing
BACKING : NA
BACKING MATERIAL( NA
(REFER TO BOTH BACKING AND RETAINERS)

BASE METAL (QW-403)

P.No. : 25 GROUP No. : NA TO P #N## GROUP No. :
OR
SPECIFICATION AND TYPE / SB 241 A95083
TO
SPECIFICATION AND TYPE / SB 241 A95083
THICKNESS RANGE : 6
BASE METAL GROOVE11.08 FILLET All
PIPE DIA. RANGE GROOVE
1' to Unlimited FILLET All
OTHER joint design is non-essential varbiale so any change in it do not require to prepare pqr separatly

FILLER METAL (QW-404)

WELD PASS(ES) GTAW SMAW
SPEC. No. (SFA) 5.1 5.1
AWS No.(CLASS) ER5183 ER5183
F-No. F22 F22
A-No. NA NA
TRADE NAME Esab, D&Esab,
H D& H
SIZE OF FILLER METALS 1.6 mm 1.6 mm
Deposited weld metal :
Electrode Flux (Class) bare solidcoated
wire electrode
Flux Trade Name
Consumable Insert
WELD METAL THICKNESS R GROOVE 4.12mm max
7 max
FILLET all all
Other :
PREPARED BY : WITHNESSED & CERTIFIEDAPPROVED BY :
CRAI QA/QC CLIENT

F-QC-33 Rev.00 Issue date : June 19, 2006

SIGNATURE : SIGNATURE : SIGNATURE :

NAME : NAME : NAME :

DATE : DATE : DATE :

F-QC-33 Rev.00 Issue date : June 19, 2006

 CR ASIA 802, Windfall,Sahar Plaza,J.B. Nagar,
(India) Andheri(east),Mumbai-400 059
CO.,LTD. Tel : (91-22) 65701556-57
Fax : (91-22) 26821317
www.crasia.net

WELDING PROCEDURE SPECIFICATION (WPS)

WPS No. : WPS-P15-H-01 (Page 2 of 2)
POSITION (QW-405) POST WELD HEAT TREATMENT (QW-407
POSITION(S) GROOVE 6 G TEMPERATURE RANG NA
WELDING PROGRESSIOUPHILL/ forehand HEATING CYCLE NA
POSITION(S) FILLET All SOAK PERIOD NA

PREHEAT (QW-406) GAS (QW-408)

PREHEAT TEMP.MIN. ambient (26 c) SHIELDING GAS(ES) Argon
INTERPASS TEMP. MAXNA COMPOSITION 99.99%
PREHEAT MAINTENANNA FLOW RATE 9.4-11.8 Ltr/ Min
GAS BACKING NA

ELECTRICAL CHARACTERISTIC (QW-409)

CURRENT(AC OR DC) AC POLARITY Straight & Reverse
AMPS (RANGE) 60-450 VOLTS (RANGE) 10-20
Electrode Wire Feed Speed Rate :
TUNGSTEN ELECTRODE (SIZE AND2.4 mm Tugstan 2% Throated or EW Th2
Mode Of Metal Transfer :
WELD FILLER METAL CURRENT VOLT TRAVE
LAYER PROCESS CLASS DIA POLARITY RANGE heat inputSPEED(mm
AMP RANGE
Root GTAW ER5183 1.6 AC 60-80 10-15 50-55
Hot GTAW ER5183 1.6 AC 60-80 10-15 50-55
Fill up GTAW ER5183 2.4 AC 125-160 15-20 50-55
Final GTAW ER5183 2.4 AC 125-160 15-20 50-55
TECHNIQUE (QW-410)
STRING OR WEAVE BERoot Pass stringer , Fill Up & Final weave bead
ORIFICE OR GAS CUP S6.5mm/13mm
Multiple or Single electrode
Travel Speed (ran: mm/min
Peening
Method Of Back Gouging
Oscillation :
Initial or interpass cleaning :
Other :
PREPARED BY : APPROVED BY :
CRAT QA/QC CLIENT

F-QC-33 Rev.00 Issue date : June 19, 2006

SIGNATURE : SIGNATURE :

NAME : NAME :
DATE : DATE :

F-QC-33 Rev.00 Issue date : June 19, 2006

RE SPECIFICATION (WPS)
-P15-H-01 (Page 1 of 2)

ACCORDANCE WITH, ASME IX & ASME/ ANSI B31.3

T (QW-402)

TAL (QW-403)
NA

ETAL (QW-404)

F-QC-33 Rev.00 Issue date : June 19, 2006

F-QC-33 Rev.00 Issue date : June 19, 2006
RE SPECIFICATION (WPS)
-P15-H-01 (Page 2 of 2)
OST WELD HEAT TREATMENT (QW-407)

GAS (QW-408)

RACTERISTIC (QW-409)

TRAVEL
SPEED(mm/mm)
50-55
50-55
50-55
50-55
QUE (QW-410)

F-QC-33 Rev.00 Issue date : June 19, 2006

F-QC-33 Rev.00 Issue date : June 19, 2006