WORKERS

TIME (secs)
WORKER 1 WORKER 2 WORKER 3
5
10
15
Oil coating
20
25
30
Putting pallets to molder
35 Shoveling of palanas to wheel barrow Shoveling of palanas to wheel barrow
40
45
50
55
60
65
70
75
80 Transportation of palanas to the mixer
1&4 85
90
95 Pouring to mixer
100
IDLE
105
110
115
120
Returning to RMS
125
130
135
140 Transportation of palanas to the mixer
145
150
Removing of Pallets &
155
160 Stacking of FGs
Pouring to mixer
165 IDLE
170
175
2
180
185
190
195
200
Shoveling of palanas to wheel barrow
205
210
215
220
225
230
3 235
240 IDLE
245
250
255
260
265
270
275
280 IDLE
285
5 290
295
300
305
310
315
320
325
6 330 Molding Mixture to Molder
335
340
345
350
355
360
Removing of Pallets &
7 365 Stacking of FGs Inspection
370
375
8 380 IDLE
385
390 Removing of Pallets &
4 395 Stacking of FGs Putting pallets to molder
 Stacking of FGs

Removing of Pallets &

Stacking of FGs
400
5 405
410 IDLE
415
420
425
430
435
440
6 445 Molding Mixture to Molder
450 IDLE
455
460
465
470
475
7 480 IDLE Inspection
485
490
8 495 IDLE
500
505
4 510 Putting pallets to molder
515
5 520
525
530
535
540
Removing of Pallets &
545 Stacking of FGs
550
555
6 560 Molding Mixture to Molder
565
570
Removing of Pallets &
575 Stacking of FGs
580
585
590
7 595 Inspection
600
605
8 610 IDLE
615
615

CURRENT STATE MAN MAN CHART

LEGEND:
Main Processes (Value Adding Activities)
Highlights operations from Preparation to Stacking of WIPs

Suceeding Processes (Value Adding Activities)

Including preparation of RMs for next batch, operations for FGs
Excluding operations from RM Storage to RM transpo
Automated Process (Value Adding Activities)
Operation wherein worker idle

IDLE (Non-Value Adding Activities)

ERS
TIME (secs)
WORKER 4 WORKER 5
5
10
15
20
25
30
35
40
45
IDLE 50
55
1 and 3
60
65
70
75
80
IDLE 85
90
95
100
105
110
115
120
125
130
Removing of Pallets & 2
135
Stacking of FGs 140
145
150
155
4 160
165
170
Putting Water to the Mixer 175
180
IDLE IDLE 5 185
190
195
200
6 205
210
7 215
3 220
225
4 230
Manual mixing (remixing of mixture Manual mixing (remixing of mixture 235
using shovel) using shovel) 240
245
250
5 255
260
265
270
6 275
280
7 285
Shoveling Mixture to the Molder 3 290
295
4 300
305
310
315
320
IDLE 5 325
330
335
340
6 345
IDLE 350
7 355
3 360
365
4 370
375
Transfer wet CHB to Dryer 380
385
390
IDLE 5 395
 IDLE 5
400
Shoveling Mixture to the Molder 405
410
6 415
IDLE 420
7 425
Removing of Pallets & 3 430
Stacking of FGs 435
Simultaneous Mixing of Mixture using 4 440
shovel 445
450
455
460
5 465
470
IDLE 475
480
6 485
IDLE 490
Transfer wet CHB to Dryer 7 495
3 500
505
IDLE 4 510
515
Shoveling Mixture to the Molder 520
525
530
IDLE 5 535
540
545
550
Removing of Pallets &
Simultaneous Mixing of Mixture using 6 555
Stacking of FGs 560
shovel 7 565
3 570
575
4 580
585
590
595
IDLE 600
5 605
Transfer wet CHB to Dryer 610
615
615

MAN CHART
 WORKERS

WORKER 1 WORKER 2 WORKER 3

Oil coating

Putting pallets to molder

Shoveling of palanas to wheel barrow (65 Shoveling of palanas to wheel barrow (65
secs) secs) IDLE

Transpo. of palanas to the mixer (10secs) Removing of pallets Other preparation before Molding**
Pouring to mixer (10 secs)

Returning to RMS Transpo. of palanas to the mixer (10secs)

Pouring to mixer (10 secs)

Shoveling of palanas to wheel barrow Returning ro RMS

IDLE

Shoveling of palanas to wheel barrow

IDLE

Molding Mixture to Molder

IDLE

Inspection
IDLE
Putting pallets to molder

IDLE

Molding Mixture to Molder

Removing of Pallets and Stacking of FGs

Inspection
IDLE
Putting pallets to molder

Removing of Pallets and Stacking of FGs IDLE

Molding Mixture to Molder

Inspection
IDLE
Putting pallets to molder

IDLE

IDLE
Molding Mixture to Molder
 Molding Mixture to Molder

IDLE
Inspection
IDLE
Putting pallets to molder

IDLE

Molding Mixture to Molder

Inspection
IDLE
Putting pallets to molder

Removing of Pallets and Stacking of FGs

IDLE
Removing of Pallets and Stacking of FGs

Molding Mixture to Molder

Inspection
IDLE
Putting pallets to molder

IDLE

Molding Mixture to Molder

FUTURE STATE MAN MAN CHART

 WORKER 4

IDLE

Removing of pallets & Stacking of FGs

IDLE

Putting Water to the Mixer

(Automated Mixing of Cement, Palanas and

Water) **Worker Waiting

Shoveling Mixture to the Molder

Removing of pallets

Transfer wet CHB to Dryer

Shoveling Mixture to the Molder

IDLE

Removing of Pallets and Stacking of FGs

IDLE

Transfer wet CHB to Dryer

Shoveling Mixture to the Molder

IDLE

Removing of Pallets and Stacking of FGs

IDLE

Transfer wet CHB to Dryer

Shoveling Mixture to the Molder

IDLE

Removing of Pallets and Stacking of FGs

 Removing of Pallets and Stacking of FGs

IDLE

Transfer wet CHB to Dryer

Shoveling Mixture to the Molder

IDLE

Removing of Pallets and Stacking of FGs

IDLE

Transfer wet CHB to Dryer

Shoveling Mixture to the Molder

IDLE

Removing of Pallets and Stacking of FGs

IDLE

Transfer wet CHB to Dryer

Shoveling Mixture to the Molder

IDLE

Removing of Pallets and Stacking of FGs

Man-Man Chart
Coverage: 615 secs ( 10 mins & 25 secs)

CURRENT STATE MAN-MAN CHART Results

ACITIVITY W1 W2 W3 W4 W5
WORKING 44.72% 59.35% 43.09% 37.40% 60.16%
IDLE 55.28% 40.65% 56.91% 59.35% 39.84%
NECESSARY IDLE - - - 3.25% -
Total 100% 100% 100% 100% 100%

FUTURE STATE MAN-MAN CHART Results

ACITIVITY W1 W2 W3 W4
WORKING 83.74% 89.44% 61.79% 53.15%
IDLE 16.26% 10.56% 38.21% 42.78%
NECESSARY IDLE - - - 4.07%
Total 100% 100% 100% 100%

Extracted 615 seconds as it covers the time of preparation and succeeding operations
Eliminated worker 5 po since kaya naman po ng 4