KNOCK OUT DRUM - 01

Fungsi : Memisahkan fraksi uap dan liquid yang keluar dari Partial Condensor (PC-01)
Tipe : Silinder vertical dengan alas datar dan tutup type ellipsoidal
Bahan : Low-alloy steel (SA-387,grate C)
Jumlah : 1 (satu)

1. data desain
temperatur = 210 oC
tekanan = 2 atm
laju alir uap = 40028.9941 kg/jam
laju alir liquid = 26241.4948 kg/jam
densitas uap = 464.7755 kg/m3
densitas liquid = 465.7983 kg/m3

2. Vapor volumetric flowrate

Qv = laju alir massa / densitas

= 40028.9941 kg/jam /
= 86.1254 m3/jam
= 0.0239 m3/s

3. Kecepatan uap maksimum

X = ln
[ √]
W ρg
Wg ρL

= -0.4234

Kv = exp(-1,877478097-0,8145804597X-0,1870744085X^2
= 2E-01

[( ]
0,5
ρ L− ρ g
Uv = Kv
ρg )
= 0.0098 m/s

4. Vessel area minimum, A

A = Qv / Uv
 = 0.0239 m3/s /
= 2.4393 m2

5. diameter vessel minimum, D

0,5
4A
D = ( )
π
= 1.7628 m

6. liquid volumetrik flowrate, Ql

Ql = laju alir massa / densitas

= 26241.4948 kg/jam /
= 56.3366 m3/jam
= 0.0156 m3/s

7. Tinggi liquid, Hl

holding time, t = 10 menit

= 0.1667 jam

Hl = Ql x t /A
= 56.3366 m3/jam x
= 3.8492 m

8. Tinggi vessel, Ht

Jarak top ke nozzle inlet, Hv =

Jarak nozzle inlet ke level liquid maksimum,Hz =

Hshell = Hl+ HV + HZ
= 3.8492 m+
= 5.8492 m
Hhead = D/4 m
= 0.4406947421 m
Htotal = 6.2899 meter
9. Volume vessel, Vt

digunakan KOD dengan tipe head ellipsoidal

tinggi shell , Hs = 5.8492 m

1
volume shell = π D2 Hs
4
= 14.2680 m3

1
Volume head, Vh =
π D3
24
= 0.7167 m3

Volume vessel, Vt = Vs + Vh
= 14.2680 m3 +
= 14.9847 m3
faktor keamanan = 10%
Vt = 16.4831641406 m3
10. Tebal dinding , t
Pkoreksi = 5%
Pdesain = Poperasi + (Pkoreksi*Poperasi)
Pdesain = 2.1 atm

PD
t =
( )
(2 SE−0,2 P
+C

dimana :
P = tekanan desain
D = diameter vessel
S = working stress allowable
E = joint effisiensi
C = korosi maksimum

t = 0.2169 in
= 0.0055 m
= 0.5510 cm tebal ellipsoidal head
 Pr
t =
( ( SE − 0,6 P )
+C

dimana :
P = tekanan desain
D = diameter vessel
S = working stress allowable
E = joint effisiensi
C = korosi maksimum

t = 0.2171 in
= 0.0055 m
= 0.5514 cm tebal selinder

11. Outside diameter, OD

OD = D + 2t
= 1.7738 m
UM - 01
ensor (PC-01)

1 atm = 14.6960 psia 101.3250 kPa

202.6500548 kPa
dari neraca massa 66270.4888
dari neraca massa
Hysys sesuai operasi
Hysys sesuai operasi

464.7755 kg/m3

(Pers. 3-2 W.Wayne Blackwell)

8145804597X-0,1870744085X^2-0,0145228667X^3-0,0010148578X^4) (Pers.3-1 W.Wayne Blackw

Walas persamaan 18.8

 0.0098 m/s

465.7983 kg/m3

10-20 menit (walas, 1990.. Hal 612)

0.1667 jam/ 2.4393 m2

1.5 meter min 48 in (walas, 1990.. Hal 617)

0.5000 meter min 18 in (walas, 1990.. Hal 617)

1.5000 m + 0.5000 m

table 12, Peter edisi 5, hal 554

 (walas, 1990.. Hal 617)

D3

0.7167 m3

coulson vol 6, hal 807 (5%-10%)

(Table 12, hal 554,Peters and Timmerhaus edisi 5)

= 212.782557504 kPa
= 69.4007 in
= 94500 kPa
= 0.85
= 1/8 in
table 12, Peter edisi 5, hal 554
table 12, Peter edisi 5, hal 555
table 6, Peter edisi 4, hal 542

l ellipsoidal head
(Table 12, hal 554,Peters and Timmerhaus edisi 5)

= 212.782557504 kPa
= 69.4007 in
= 94500 kPa
= 0.85
= 1/8 in
table 12, Peter edisi 5, hal 554
table 12, Peter edisi 5, hal 555
table 6, Peter edisi 4, hal 542
(Pers.3-1 W.Wayne Blackwell)
 KNOCK OUT DRUM - 01
Fungsi : Memisahkan fraksi uap dan liquid yang keluar dari Partial Condensor (PC-01)
Tipe : Silinder vertical dengan alas datar dan tutup type ellipsoidal
Bahan : Low-alloy steel (SA-387,grate C)
Jumlah : 1 (satu)

1. data desain
temperatur = 110 oC
tekanan = 1.4 atm
laju alir uap = 20136.8445 kg/jam
laju alir liquid = 38455.3020 kg/jam
densitas uap = 464.7755 kg/m3
densitas liquid = 465.7983 kg/m3

2. Vapor volumetric flowrate

Qv = laju alir massa / densitas

= 20136.8445 kg/jam /
= 43.3260 m3/jam
= 0.0120 m3/s

3. Kecepatan uap maksimum

X = ln
[ √]
W ρg
Wg ρL

= 0.6458

Kv = exp(-1,877478097-0,8145804597X-0,1870744085X^2
= 8E-02

[( ]
0,5
ρ L− ρ g
Uv = Kv
ρg )
= 0.0039 m/s

4. Vessel area minimum, A

A = Qv / Uv
 = 0.0120 m3/s /
= 3.0811 m2

5. diameter vessel minimum, D

0,5
4A
D = ( )
π
= 1.9811 m

6. liquid volumetrik flowrate, Ql

Ql = laju alir massa / densitas

= 38455.3020 kg/jam /
= 82.5578 m3/jam
= 0.0229 m3/s

7. Tinggi liquid, Hl

holding time, t = 10 menit

= 0.1667 jam

Hl = Ql x t /A
= 82.5578 m3/jam x
= 4.4659 m

8. Tinggi vessel, Ht

Jarak top ke nozzle inlet, Hv =

Jarak nozzle inlet ke level liquid maksimum,Hz =

Hshell = Hl+ HV + HZ
= 4.4659 m+
= 6.4659 m
Hhead = D/4 m
= 0.4952852444 m
Htotal = 6.9612 meter
9. Volume vessel, Vt

digunakan KOD dengan tipe head ellipsoidal

tinggi shell , Hs = 6.4659 m

1
volume shell = π D2 Hs
4
= 19.9218 m3

1
Volume head, Vh =
π D3
24
= 1.0173 m3

Volume vessel, Vt = Vs + Vh
= 19.9218 m3 +
= 20.9391 m3
faktor keamanan = 10%
Vt = 23.0330113082 m3
10. Tebal dinding , t
Pkoreksi = 5%
Pdesain = Poperasi + (Pkoreksi*Poperasi)
Pdesain = 1.47 atm

PD
t =
( )
(2 SE−0,2 P
+C

dimana :
P = tekanan desain
D = diameter vessel
S = working stress allowable
E = joint effisiensi
C = korosi maksimum

t = 0.1973 in
= 0.0050 m
= 0.5012 cm tebal ellipsoidal head
 Pr
t =
( ( SE − 0,6 P )
+C

dimana :
P = tekanan desain
D = diameter vessel
S = working stress allowable
E = joint effisiensi
C = korosi maksimum

t = 0.1974 in
= 0.0050 m
= 0.5014 cm tebal selinder

11. Outside diameter, OD

OD = D + 2t
= 1.9912 m
UM - 01
ensor (PC-01)

1 atm = 14.6960 psia 101.3250 kPa

141.8550383 kPa
dari neraca massa 58592.1466
dari neraca massa
Hysys sesuai operasi
Hysys sesuai operasi

464.7755 kg/m3

(Pers. 3-2 W.Wayne Blackwell)

8145804597X-0,1870744085X^2-0,0145228667X^3-0,0010148578X^4) (Pers.3-1 W.Wayne Blackw

Walas persamaan 18.8

 0.0039 m/s

465.7983 kg/m3

10-20 menit (walas, 1990.. Hal 612)

0.1667 jam/ 3.0811 m2

1.5 meter min 48 in (walas, 1990.. Hal 617)

0.5000 meter min 18 in (walas, 1990.. Hal 617)

1.5000 m + 0.5000 m

table 12, Peter edisi 5, hal 554

 (walas, 1990.. Hal 617)

D3

1.0173 m3

coulson vol 6, hal 807 (5%-10%)

(Table 12, hal 554,Peters and Timmerhaus edisi 5)

= 148.947790253 kPa
= 77.9977 in
= 94500 kPa
= 0.85
= 1/8 in
table 12, Peter edisi 5, hal 554
table 12, Peter edisi 5, hal 555
table 6, Peter edisi 4, hal 542

l ellipsoidal head
(Table 12, hal 554,Peters and Timmerhaus edisi 5)

= 148.947790253 kPa
= 77.9977 in
= 94500 kPa
= 0.85
= 1/8 in
table 12, Peter edisi 5, hal 554
table 12, Peter edisi 5, hal 555
table 6, Peter edisi 4, hal 542
(Pers.3-1 W.Wayne Blackwell)
 KNOCK OUT DRUM - 02
Fungsi : Memisahkan fraksi uap dan liquid ammonia yang keluar dari Pavorizer (PV-01)
Tipe : Silinder vertical dengan alas datar dan tutup type ellipsoidal
Bahan : Low-alloy steel (SA-387,grate C)
Jumlah : 1 (satu)

1. data desain
temperatur = 80 oC
tekanan = 1.1 atm
laju alir uap = 126.3790 kg/jam
laju alir liquid = 38455.3020 kg/jam
densitas uap = 151.3154 kg/m3
densitas liquid = 5938.3559 kg/m3

2. Vapor volumetric flowrate

Qv = laju alir massa / densitas

= 126.3790 kg/jam /
= 0.8352 m3/jam
= 0.0002 m3/s

3. Kecepatan uap maksimum

X = ln
[ √]
W ρg
Wg ρL

= 3.8831

Kv = exp(-1,877478097-0,8145804597X-0,1870744085X^2
= 1E-04

[( ]
0,5
ρ L− ρ g
Uv = Kv
ρg )
= 0.0008 m/s

4. Vessel area minimum, A

A = Qv / Uv
 = 0.0002 m3/s /
= 0.2869 m2

5. diameter vessel minimum, D

0,5
4A
D = ( )
π
= 0.6046 m

6. liquid volumetrik flowrate, Ql

Ql = laju alir massa / densitas

= 38455.3020 kg/jam /
= 6.4757 m3/jam
= 0.0018 m3/s

7. Tinggi liquid, Hl

holding time, t = 10 menit

= 0.1667 jam

Hl = Ql x t /A
= 6.4757 m3/jam x
= 3.7614 m

8. Tinggi vessel, Ht

Jarak top ke nozzle inlet, Hv =

Jarak nozzle inlet ke level liquid maksimum,Hz =

Hshell = Hl+ HV + HZ
= 3.7614 m+
= 5.7614 m
Hhead = D/4 m
= 0.1511479323 m
Htotal = 5.9125 meter
9. Volume vessel, Vt

digunakan KOD dengan tipe head ellipsoidal

tinggi shell , Hs = 5.7614 m

volume shell = 1
π D2 Hs
4
= 1.6532 m3

1
Volume head, Vh =
π D3
24
= 0.0289 m3

Volume vessel, Vt = Vs + Vh
= 1.6532 m3 +
= 1.6821 m3
faktor keamanan = 10%
Vt = 1.8502981138 m3
10. Tebal dinding vessel, t
Pkoreksi = 5%
Pdesain = Poperasi + (Pkoreksi*Poperasi)
Pdesain = 1.155 atm

PD
t =
( (2 SE−0,2 P)+C

dimana :
P = tekanan desain
D = diameter vessel
S = working stress allowable
E = joint effisiensi
C = korosi maksimum

t = 0.1423 in
= 0.0036 m
= 0.3615 cm tebal ellipsoidal head

Pr
( ( SE − 0,6 P
+C
)
 Pr
t =
( ( SE − 0,6 P )
+C

dimana :
P = tekanan desain
D = diameter vessel
S = working stress allowable
E = joint effisiensi
C = korosi maksimum

t = 0.1424 in
= 0.0036 m
= 0.3616 cm tebal selinder

11. Outside diameter, OD

OD = D + 2t
= 0.6118 m
M - 02
orizer (PV-01)

1 atm = 14.6960 psia 101.3250 kPa

111.4575301 kPa
dari neraca massa 38581.6811
dari neraca massa
Hysys sesuai operasi
Hysys sesuai operasi

151.3154 kg/m3

(Pers. 3-2 W.Wayne Blackwell)

8145804597X-0,1870744085X^2-0,0145228667X^3-0,0010148578X^4) (Pers.3-1 W.Wayne Blackw

Walas persamaan 18.8

 0.0008 m/s

5938.3559 kg/m3

10-20 menit (walas, 1990.. Hal 612)

0.1667 jam/ 0.2869 m2

1.5 meter min 48 in (walas, 1990.. Hal 617)

0.5000 meter min 18 in (walas, 1990.. Hal 617)

1.5000 m + 0.5000 m

table 12, Peter edisi 5, hal 554

 (walas, 1990.. Hal 617)

0.0289 m3

coulson vol 6, hal 807 (5%-10%)

(Table 12, hal 554,Peters and Timmerhaus edisi 5)

= 117.030406627 kPa
= 23.8028 in
= 94500 kPa
= 0.85
= 1/8 in
table 12, Peter edisi 5, hal 554
table 12, Peter edisi 5, hal 555
table 6, Peter edisi 4, hal 542

l ellipsoidal head
(Table 12, hal 554,Peters and Timmerhaus edisi 5)

= 117.030406627 kPa
= 23.8028 in
= 94500 kPa
= 0.85
= 1/8 in
table 12, Peter edisi 5, hal 554
table 12, Peter edisi 5, hal 555
table 6, Peter edisi 4, hal 542
(Pers.3-1 W.Wayne Blackwell)
 KNOCK OUT DRUM - 02
Fungsi : Memisahkan fraksi uap dan liquid ammonia yang keluar dari Pavorizer (PV-01)
Tipe : Silinder vertical dengan alas datar dan tutup type ellipsoidal
Bahan : Low-alloy steel (SA-387,grate C)
Jumlah : 1 (satu)

1. data desain
temperatur = 80 oC
tekanan = 1.1 atm
laju alir uap = 126.3790 kg/jam
laju alir liquid = 38455.3020 kg/jam
densitas uap = 151.3154 kg/m3
densitas liquid = 5938.3559 kg/m3

2. Vapor volumetric flowrate

Qv = laju alir massa / densitas

= 126.3790 kg/jam /
= 0.8352 m3/jam
= 0.0002 m3/s

3. Kecepatan uap maksimum

X = ln
[ √]
W ρg
Wg ρL

= 3.8831

Kv = exp(-1,877478097-0,8145804597X-0,1870744085X^2
= 1E-04

[( ]
0,5
ρ L− ρ g
Uv = Kv
ρg )
= 0.0008 m/s

4. Vessel area minimum, A

A = Qv / Uv
 = 0.0002 m3/s /
= 0.2869 m2

5. diameter vessel minimum, D

0,5
4A
D = ( )
π
= 0.6046 m

6. liquid volumetrik flowrate, Ql

Ql = laju alir massa / densitas

= 38455.3020 kg/jam /
= 6.4757 m3/jam
= 0.0018 m3/s

7. Tinggi liquid, Hl

holding time, t = 10 menit

= 0.1667 jam

Hl = Ql x t /A
= 6.4757 m3/jam x
= 3.7614 m

8. Tinggi vessel, Ht

Jarak top ke nozzle inlet, Hv =

Jarak nozzle inlet ke level liquid maksimum,Hz =

Hshell = Hl+ HV + HZ
= 3.7614 m+
= 5.7614 m
Hhead = D/4 m
= 0.1511479323 m
Htotal = 5.9125 meter
9. Volume vessel, Vt

digunakan KOD dengan tipe head ellipsoidal

tinggi shell , Hs = 5.7614 m

volume shell = 1
π D2 Hs
4
= 1.6532 m3

1
Volume head, Vh =
π D3
24
= 0.0289 m3

Volume vessel, Vt = Vs + Vh
= 1.6532 m3 +
= 1.6821 m3
faktor keamanan = 10%
Vt = 1.8502981138 m3
10. Tebal dinding vessel, t
Pkoreksi = 5%
Pdesain = Poperasi + (Pkoreksi*Poperasi)
Pdesain = 1.155 atm

PD
t =
( (2 SE−0,2 P)+C

dimana :
P = tekanan desain
D = diameter vessel
S = working stress allowable
E = joint effisiensi
C = korosi maksimum

t = 0.1423 in
= 0.0036 m
= 0.3615 cm tebal ellipsoidal head

Pr
( ( SE − 0,6 P
+C
)
 Pr
t =
( ( SE − 0,6 P )
+C

dimana :
P = tekanan desain
D = diameter vessel
S = working stress allowable
E = joint effisiensi
C = korosi maksimum

t = 0.1424 in
= 0.0036 m
= 0.3616 cm tebal selinder

11. Outside diameter, OD

OD = D + 2t
= 0.6118 m
M - 02
orizer (PV-01)

1 atm = 14.6960 psia 101.3250 kPa

111.4575301 kPa
dari neraca massa 38581.6811
dari neraca massa
Hysys sesuai operasi
Hysys sesuai operasi

151.3154 kg/m3

(Pers. 3-2 W.Wayne Blackwell)

8145804597X-0,1870744085X^2-0,0145228667X^3-0,0010148578X^4) (Pers.3-1 W.Wayne Blackw

Walas persamaan 18.8

 0.0008 m/s

5938.3559 kg/m3

10-20 menit (walas, 1990.. Hal 612)

0.1667 jam/ 0.2869 m2

1.5 meter min 48 in (walas, 1990.. Hal 617)

0.5000 meter min 18 in (walas, 1990.. Hal 617)

1.5000 m + 0.5000 m

table 12, Peter edisi 5, hal 554

 (walas, 1990.. Hal 617)

0.0289 m3

coulson vol 6, hal 807 (5%-10%)

(Table 12, hal 554,Peters and Timmerhaus edisi 5)

= 117.030406627 kPa
= 23.8028 in
= 94500 kPa
= 0.85
= 1/8 in
table 12, Peter edisi 5, hal 554
table 12, Peter edisi 5, hal 555
table 6, Peter edisi 4, hal 542

l ellipsoidal head
(Table 12, hal 554,Peters and Timmerhaus edisi 5)

= 117.030406627 kPa
= 23.8028 in
= 94500 kPa
= 0.85
= 1/8 in
table 12, Peter edisi 5, hal 554
table 12, Peter edisi 5, hal 555
table 6, Peter edisi 4, hal 542
(Pers.3-1 W.Wayne Blackwell)
 KNOCK OUT DRUM - 03
Fungsi : Memisahkan fraksi uap dan liquid ammonia yang keluar dari Pavorizer (PV-01)
Tipe : Silinder vertical dengan alas datar dan tutup type ellipsoidal
Bahan : Low-alloy steel (SA-387,grate C)
Jumlah : 1 (satu)

1. data desain
temperatur = 210 oC
tekanan = 2 atm
laju alir uap = 40028.9940564 kg/jam
laju alir liquid = 26241.4947834 kg/jam
densitas uap = 3.8400 kg/m3
densitas liquid = 3625.5880 kg/m3

2. Vapor volumetric flowrate

Qv = laju alir massa / densitas

= 40028.9941 kg/jam /
= 10424.2172 m3/jam
= 2.8956 m3/s

3. Kecepatan uap maksimum

X = ln
[ √]
W ρg
Wg ρL

= -3.8474

Kv = exp(-1,877478097-0,8145804597X-0,1870744085X^2
= 4E-01

[( ]
0,5
ρ L− ρ g
Uv = Kv
ρg )
= 12.3878 m/s

4. Vessel area minimum, A

A = Qv / Uv
 = 2.8956 m3/s /
= 0.2337 m2

5. diameter vessel minimum, D

0,5
4A
D = ( )
π
= 0.5457 m

6. liquid volumetrik flowrate, Ql

Ql = laju alir massa / densitas

= 26241.4948 kg/jam /
= 7.2379 m3/jam
= 0.0020 m3/s

7. Tinggi liquid, Hl

holding time, t = 10 menit

= 0.1667 jam

Hl = Ql x t /A
= 7.2379 m3/jam x
= 5.1607 m

8. Tinggi vessel, Ht

Jarak top ke nozzle inlet, Hv =

Jarak nozzle inlet ke level liquid maksimum,Hz =

Hshell = Hl+ HV + HZ
= 5.1607 m+
= 7.1607 m
Hhead = D/4 m
= 0.1364200651 m
Htotal = 7.2972 meter
9. Volume vessel, Vt

digunakan KOD dengan tipe head ellipsoidal

tinggi shell , Hs = 7.1607 m

volume shell = 1
π D2 Hs
4
= 1.6738 m3

1
Volume head, Vh =
π D3
24
= 0.0213 m3

Volume vessel, Vt = Vs + Vh
= 1.6738 m3 +
= 1.6951 m3
faktor keamanan = 10%
Vt = 1.8645687308 m3
10. Tebal dinding vessel, t
Pkoreksi = 5%
Pdesain = Poperasi + (Pkoreksi*Poperasi)
Pdesain = 2.1 atm

PD
t =
( (2 SE−0,2 P)+C

dimana :
P = tekanan desain
D = diameter vessel
S = working stress allowable
E = joint effisiensi
C = korosi maksimum

t = 0.1535 in
= 0.0039 m
= 0.3898 cm tebal ellipsoidal head

Pr
( ( SE − 0,6 P
+C
)
 Pr
t =
( ( SE − 0,6 P )
+C

dimana :
P = tekanan desain
D = diameter vessel
S = working stress allowable
E = joint effisiensi
C = korosi maksimum

t = 0.1535 in
= 0.0039 m
= 0.3899 cm tebal selinder

11. Outside diameter, OD

OD = D + 2t
= 0.5535 m
M - 03
orizer (PV-01)

1 atm = 14.6960 psia 101.3250 kPa

202.6500548 kPa
dari neraca massa
dari neraca massa 66270.4888
Hysys sesuai operasi
Hysys sesuai operasi

3.8400 kg/m3

(Pers. 3-2 W.Wayne Blackwell)

8145804597X-0,1870744085X^2-0,0145228667X^3-0,0010148578X^4) (Pers.3-1 W.Wayne Blackw

Walas persamaan 18.8

 12.3878 m/s

3625.5880 kg/m3

10-20 menit (walas, 1990.. Hal 612)

0.1667 jam/ 0.2337 m2

1.5 meter min 48 in (walas, 1990.. Hal 617)

0.5000 meter min 18 in (walas, 1990.. Hal 617)

1.5000 m + 0.5000 m

table 12, Peter edisi 5, hal 554

 (walas, 1990.. Hal 617)

0.0213 m3

coulson vol 6, hal 807 (5%-10%)

(Table 12, hal 554,Peters and Timmerhaus edisi 5)

= 212.782557504 kPa
= 21.4835 in
= 94500 kPa
= 0.85
= 1/8 in
table 12, Peter edisi 5, hal 554
table 12, Peter edisi 5, hal 555
table 6, Peter edisi 4, hal 542

l ellipsoidal head
(Table 12, hal 554,Peters and Timmerhaus edisi 5)

= 212.782557504 kPa
= 21.4835 in
= 94500 kPa
= 0.85
= 1/8 in
table 12, Peter edisi 5, hal 554
table 12, Peter edisi 5, hal 555
table 6, Peter edisi 4, hal 542
(Pers.3-1 W.Wayne Blackwell)