Concrete deck span computation sheet

COMPUTATION SHEET
SUBJECT: PAGE OF
CONCRETE DECK SPAN DESIGN BY JV DATE 7/11/2017
CONCRETE DESIGN CHECKED BY RP DATE
A. MATERIAL PROPERTIES
Concrete:
fc' = 50 Mpa Conc. 28th-day compressive strength
Ec = 30375.9 Mpa Concrete young's modulus
= (NZS 3101 Part 1
c= 28 kN/m³ Reinf. concrete unit weight Cl. 5.2.3)
Reinforcing Steel:
fy = 500 Mpa Minimum rebar yield strength
Es = 200000 Mpa Rebar young's modulus
s = 77 kN/m³ Rebar unit weight
Modular Ratio, n
n = 6.58 = Es/Ec
Ballast:
b = 20 kN/m³ Unit wt. for Ballast
Complete railway track set:

rs = 5 kN/m Unit wt. for Track set
Railings and Stanchions:

Nr = 8 pcs Total number of railings
Lr = 12 m Length of railing
Ar = = 2827.43 mm² Cross-sectional area of railing
Ns = 14 pcs Total number of stanchions
Ls = 1.5 m Length of Stanchion
As = 1500 mm² Cross-sectional area of stanchion
Bearing Pad:
IRHD = 60 Durometer hardness
B. GEOMETRY
General Arrangement:
Lt = 12.20 m
Concrete Deck
Bearing Pad
Lc = 11.70 m
Location
L1 = 0.25 m L2 = 0.25 m
Long Section
COMPUTATION SHEET
SUBJECT: PAGE OF
Sleeper
1.20 m
Ballast
Y1 = 0.70 m
Hb =
1.22 m
Y2 = 0.40 m
X1 = 0.60 m X2 = 3.40 m Y3 = 0.12 m

W= 4.60 m X1 = 0.60 m
Transverse Section at Midspan
Tb = 0.3 m Ballast thickness beneath sleeper

Tbs = 0.6 m Total thickness for Ballast + Track
Ls = 2.1 m Sleeper length
Ss = 1.6 m Spacing b/n sleepers
Sleeper
Ballast 1.20 m
Y1 = 0.70 m
Y4 = 0.82 m
X1 = 0.60 m X2 = 3.40 m X1 = 0.60 m
Wc = 3.90 m
W= 4.60 m
Transverse Section at End
Ttb = 0.60 m Transverse edge beam thickness

COMPUTATION SHEET
SUBJECT: PAGE OF
C. PRIMARY LOADINGS
1.Dead Load, DL:

Components
Deck slab = = 28.0 kN/m³
Longitudinal beam = = 28.0 kN/m³
Transverse beam = = 28.0 kN/m³
Ballast = Tbs ( b) = 12.0 kN/m²
Track = rs/WLT = 2.1 kN/m²
Railing + Stanchion = {Nr(Lr)(Ar)+Ns(Ls)(As)}
s)/{2(Lt) = 1.0 kN/m
2. Live Load, LL:

FLL = 250 kN Train load per axle
SLL = 1.6 m Spacing between wheels
WLL = 1.2 m Pressure width along longitudinal direction
= min(0.90+Tb,1.20)
WLT = 2.4 m Pressure width along transverse direction
= Ls + Tb
PLL = 86.8 kPa Train uniform load at midheight of deck
= FLL / [WLT(WLL)]
IM = 0.6 Live impact factor
= Live Load
< 0.6
Live Load + Dead Load
WLT
1
2 Tb
WLT
3.Centrifugal Force, C:
15 % of axle load
C = 15 % x 250 x 1 = 37.5 kN (For 1 Locomotive Dx25T axle)
(axles)
= 31.25 kN/m
Mc = C x 1.8 = 67.5 kNm Accompanying moment

= 56.25 kNm/m
COMPUTATION SHEET
SUBJECT: PAGE OF
D. SUMMARY OF STRESSES (STAAD Generated Loads)
1. Primary Stresses
For Dead Loads, DL (L/C No. = 1 )
Moments, Shear, VDL Torsion, TDL
Component Remarks Memb No. Node No.
MDL (kNm) (kN) (kNm)
976.212 7.911 0.119 due to max. moment 215 249
Longitudinal Beam 129.841 267.737 5.004 due to max. shear 225 260
627.542 176.259 3.336 due to max.torsion 249 279
Moments, Shear, VDL Torsion, TDL

MDL (kNm) (kN) (kNm)
102.445 7.235 0.77 due to max. moment 13 10
Transverse Beam 32.944 81.648 7.859 due to max. shear 10 6
Moments, Shear, VDL

Component Remarks Plate No.
MDL (kNm) (kN)
Deck Slab 65.179 2 due to max. moment 106
(Transverse dir.) 4.758 67 due to max. shear 7
Deck Slab 37.81 14 due to max. moment 106
(Longitudinal dir.) 9.626 93 due to max. shear 190
For Live Load_Case I, LL1 (L/C No. = 2 )

Moments, Shear, VLL1 Torsion,
MLL1 (kNm) (kN) TLL1 (kNm)
770.857 6.165 8.856 due to max. moment 215 249
Moments, Shear, VLL1 Torsion,

MLL1 (kNm) (kN) TLL1 (kNm)
192.617 13.072 2.637 due to max. moment 13 10
Moments, Shear, VLL1 Shear,

MLL1 (kNm) (kN/m) VLL1(kN)
Deck Slab 44.415 27 10.8 due to max. moment 106
(Transverse dir.) 3.791 73 29.2 due to max. shear 7
(Longitudinal dir.) 13.181 172 68.8 due to max. shear 190
For Live Load_Case II , LL2 (L/C No. = 3 )

Moments, Shear, Torsion,
MLL2 (kNm) VLL2(kN) TLL2(kNm)
821.26 3.61 1.658 due to max. moment 215 249

MLL2 (kNm) VLL2(kN) TLL2(kNm)
158.722 10.942 0.5 due to max. moment 13 10
COMPUTATION SHEET
SUBJECT: PAGE OF
Moments, Shear, Shear,

MLL2 (kNm) VLL2(kN/m) VLL2(kN)
Deck Slab 69.992 10 4 due to max. moment 106
For Centrifugal Force, C (L/C No. = 4 )

Mc (kNm) Vc(kN) Tc(kNm)
22.662 0.219 0.556 due to max. moment 215 249

Mc (kNm) Vc(kN) Tc(kNm)
1.873 9.062 6.934 due to max. moment 13 10
Moments, Shear, Shear,

Mc (kNm) Vc(kN/m) Vc(kN)
Deck Slab 0.236 0 0 due to max. moment 106
2. Combined Stresses
Limit State Load Factors , f

DL LL(1+IM) C
At Service 1 1 1
At Ultimate 1.4 2.3 1.4
At Service Condition: 1 DL + 1 C + 1 LL1(1+IM)

Moments, Shear, V* Torsion, T*
Component Remarks
M* (kNm) (kN) (kNm)
2232.25 17.99 14.84 due to max. moment
Longitudinal Beam 356.20 643.02 72.80 due to max. shear
1569.09 397.01 28.18 due to max.torsion

Component Remarks
M* (kNm) (kN) (kNm)
412.51 37.21 11.92 due to max. moment
Transverse Beam 136.33 295.96 36.21 due to max. shear
Moments, Shear, V*
Component Remarks
M* (kNm) (kN)
Deck Slab 136.48 19.28 due to max. moment
(Transverse dir.) 11.32 115.32 due to max. shear
(Longitudinal dir.) 30.83 208.68 due to max. shear
COMPUTATION SHEET
SUBJECT: PAGE OF
At Service Condition: 1 DL + 1 C + 1 LL2(1+IM)

Component Remarks
M* (kNm) (kN) (kNm)
2312.89 13.91 3.33 due to max. moment

Component Remarks
M* (kNm) (kN) (kNm)
358.27 33.80 8.50 due to max. moment
Moments, Shear, V*
Component Remarks
M* (kNm) (kN)
At Ultimate Condition: 1.4 DL + 1.4 C + 2.3 LL1(1+IM)

Component Remarks
M* (kNm) (kN) (kNm)
4235.18 34.07 33.54 due to max. moment

Component Remarks
M* (kNm) (kN) (kNm)
854.88 70.92 20.49 due to max. moment
Moments, Shear, V*
Component Remarks
M* (kNm) (kN)
At Ultimate Condition: 1.4 DL + 1.4 C + 2.3 LL2(1+IM)

Component Remarks
M* (kNm) (kN) (kNm)
4420.66 24.67 7.05 due to max. moment

Component Remarks
M* (kNm) (kN) (kNm)
730.14 63.08 12.63 due to max. moment
COMPUTATION SHEET
SUBJECT: PAGE OF
Moments, Shear, V*
Component Remarks
M* (kNm) (kN)
3. Governing Stresses
At Service Condition:
Component Remarks
M* (kNm) (kN) (kNm)
2312.89 13.91 3.33 due to max. moment

Component Remarks
M* (kNm) (kN) (kNm)
412.51 37.21 11.92 due to max. moment
Moments, Shear, V*
Component Remarks
M* (kNm) (kN)
At Ultimate Condition:
Component Remarks
M* (kNm) (kN) (kNm)
4420.66 24.67 7.05 due to max. moment

Component Remarks
M* (kNm) (kN) (kNm)
854.88 70.92 20.49 due to max. moment
Moments, Shear, V*
Component Remarks
M* (kNm) (kN)
COMPUTATION SHEET
SUBJECT: PAGE OF
E. REINFORCEMENTS
1. Main Spanning Actions (For Longitudinal Beam)
a. ULS Flexure Analysis

M* = 4420.66 kNm Design moment
f = 0.8 Reduction factor for flexure
Nf1 = 9 pcs (1st layer) Total number of bottom bars provided
Nf2 = 6 pcs (2nd layer)
df1 = 32 mm (1st layer) Rebar diameter for flexure resistance
df2 = 32 mm (2nd layer)
SD = 200 mm Vertical spacing of bars (center-to-center)
dv = 20 mm Rebar diameter for shear resistance
Asb1 = 7238.23 mm² (1st layer) Total cross-sectional area of rebars
Asb2 = 4825.49 mm² (2nd layer)
d1 = 1134 mm (1st layer) Effective depth
d2 = 934 mm (2nd layer)
b= 600.00 mm Design width of Longitudinal beam
a = 236.54 mm Depth of equivalent compression block
= (Asb1 + Asb2)(fy)/{0.85(fc')(b)
Ct = 278.29 mm Dist. of NA from topmost compression fibre
= a/ 1
Cb = 941.71 mm = Hb - Ct
1 = 0.85 Equivalent stress block factor
Check if s > fy/Es

s = 0.01015 = Cb (.003)/ Ct
fy/Es = 0.0025 < s OK
Mn = 5644.18 kNm Beam nominal capacity

= Asb1 (fy)(d1-a/2) + Asb2 (fy)(d2-a/2)
f Mn = 4515.34 kNm > M* OK Ultimate beam capacity for flexure
D/C = 0.98 Demand-Capacity ratio
= M*/ fMn
Thus use: 15 - 32 mm diam. Bottom bars
b. ULS Shear Analyis

V* = 1221.37 kN Design shear
v= 0.7 Reduction factor for shear
v= 45 deg Angle b/n axis of comp'n strut and member
S= 150 mm Rebars spacing
Nv = 3 pcs Number of legs provided
Av = 314.16 mm² Cross-sectional area of one leg
Asv = 942.48 mm² Total area of shear reinf. within spacing S
Av/S = 2.09 mm²/mm
Asv/S = 6.28 mm²/mm
(prov'd)
do = 1134 mm Depth from extreme compression fibre to
centroid of outermost layer on tension bar
w = 0.011 = Asb1/{b(d1)}
Acv = 680400 mm² = b (do)
vb = 1.25 Mpa = min{ (0.07+ 10 w)(fc')0.5, 0.2(fc')0.5}
COMPUTATION SHEET
SUBJECT: PAGE OF
Ka = 1
Kd = 1
vc = 1.25 Mpa = Kd (Ka) (vb)
Vc = 848.60 kN Concrete shear resistance
= vc (Acv)
Vs = 896.216 kN = V*/ v - Vc
Asv/S = 1.58 mm²/mm < Asv/S OK = Vs (tan v)/{fy(do)}
(req'd) (prov'd)
= M*/ fMn
c. ULS Torsion Analyis
T* = 165.08 kNm Design torsion
Tn = 235.83 kNm Nominal Torsional moment
=T*/ t
t= 0.7 Nominal Torsional moment
cc = 50.00 mm Clear concrete cover
Aco = 732000 mm² Area enclosed by perimeter of section
= Hb (b)
Pc = 3640 mm Perimeter of the section
= 2(Hb+b)
Aoh = 528000 mm² =(Hb-2cc-dv)(b-2cc-dv)
Ao = 448544 mm² =(Hb-2cc-2dv-df1)(b-2cc-2dv-df1)
Po = 2952 mm =2{(Hb-2cc-2dv-df1)+(b-2cc-2dv-df1)}
tc = 185.98 mm = 0.75(Aco)/Po
to = 150.82 mm = 0.75(Aco)/Pc
Check if T* > 0.1( t)(Aco)(tc)(fc')0.5
0.1( t)(Aco)(tc)(fc')0.5 = 67.4 kNm < T* Add'l reinforcement for torsion is required
At/S = 0.53 mm²/mm Min. area of closed stirrups w/n spacing S

= Tn/{2(Ao)(fy)}
Check if At/S < As/S and At/S + Asv/S (req'd) <Asv/S (prov'd)
At/S = 0.53 mm²/mm < Av/S OK

At/S + Asv/S = 2.11 mm²/mm < Asv/S OK
Al = 1552.07 mm² Add'l longitudinal torsional reinforcement
= Tn(Po)/{2(Ao)(fy)}
Use diameter = 32.00 mm
Thus required add'l number of bars is = 2 pcs
Say = 6.00 pcs EF
( 2 /bundle) spaced at 200.00 mm OC
d. Fatigue Stress Check
Ffatigue = 150 Mpa Stress range for fatigue
M(LL+IM) = 1314.02 kNm
Bar Lever Steel Area Actual Stress due

Remarks
Layer arm (mm²) to M(LL+IM), (Mpa)
Nf1 1015.73 7238.23
Nf2 815.73 4825.49
Nf3 615.73 3216.99
Nf4 415.73 3216.99
89.96 OK
Nf5 0.00 3216.99
Nf6 0.00 0.00
Nf7 0.00 0.00
Nf8 0.00 0.00
COMPUTATION SHEET
SUBJECT: PAGE OF
e. Deflection Check
allow = 14.625 mm Allowable deflection for Live Load

=Lc/800 (for Live Load)
4
Ig = 9.1E+10 mm Second area moment (gross) of the section
= Hb3(b)/12
LL = 4.25 mm allow OK Deflection due to live load
= 5 {max(MLL1,MLL2)(Lc²)/{48(Ec)(Ig)}
2. Transverse Spanning Actions (For Transverse Beam)

SD = 0 mm Vertical spacing of bars (center-to-center)
Asb2 = 0 mm² (2nd layer)
b= 600.00 mm Design width of Longitudinal beam
= (Asb1 + Asb2)(fy)/{0.85(fc')(b)
= a/ 1
Cb = 745.79 mm = Y4 - Ct
Check if s > fy/Es

s = 0.03015 = Cb (.003)/ Ct
fy/Es = 0.0025 < s OK

= Asb1 (fy)(d1-a/2) + Asb2 (fy)(d2-a/2)
= M*/ fMn
Thus use: 4 - 32 mm diam. Bottom bars

Av/S = 1.34 mm²/mm
COMPUTATION SHEET
SUBJECT: PAGE OF

(prov'd)
w = 0.007 = Asb1/{b(d1)}
Acv = 442800 mm² = b (do)
vb = 1.01 Mpa = min{ (0.07+ 10 w)(fc')0.5, 0.2(fc')0.5}
Ka = 1
Kd = 1
vc = 1.01 Mpa = Kd (Ka) (vb)
= vc (Acv)
Vs = 408.26 kN = V*/ v - Vc
(req'd) (prov'd)
= M*/ fMn
c. ULS Torsion Analyis
T* = 107.72 kNm Design torsion
Tn = 153.89 kNm Nominal Torsional moment
=T*/ t
t= 0.7 Nominal Torsional moment
Aco = 492000 mm² Area enclosed by perimeter of section
= Y4 (b)
Pc = 2840 mm Perimeter of the section
= 2(Y4+b)
Aoh = 340736 mm² =(Y4-2cc-dv)(b-2cc-dv)
Ao = 286016 mm² =(Y4-2cc-2dv-df1)(b-2cc-2dv-df1)
Po = 2184 mm =2{(Y4-2cc-2dv-df1)+(b-2cc-2dv-df1)}
tc = 168.96 mm = 0.75(Aco)/Po
to = 129.93 mm = 0.75(Aco)/Pc
Check if T* > 0.1( t)(Aco)(tc)(fc')0.5
0.1( t)(Aco)(tc)(fc')0.5 = 41.1 kNm < T* Add'l reinforcement for torsion is required
At/S = 0.54 mm²/mm Min. area of closed stirrups w/n spacing S

= Tn/{2(Ao)(fy)}
Check if At/S < As/S and At/S + Asv/S (req'd) <Asv/S (prov'd)
At/S = 0.54 mm²/mm < Av/S OK

At/S + Asv/S = 1.64 mm²/mm < Asv/S OK
Al = 1175.09 mm² Add'l longitudinal torsional reinforcement

= Tn(Po)/{2(Ao)(fy)}
Use diameter = 32.00 mm
Thus required add'l number of bars is = 2 pcs
Say = 1.00 pcs EF
( 1 /bundle) spaced at 300.00 mm OC
d. Fatigue Stress Check
M(LL+IM) = 308.19 kNm
COMPUTATION SHEET
SUBJECT: PAGE OF

Remarks
Nf1 706.46 3216.99
Nf2 0.00 0.00
Nf3 406.46 1608.50
Nf4 0.00 0.00
105.31 OK
Nf5 0.00 0.00
Nf6 0.00 0.00
Nf7 0.00 0.00
Nf8 0.00 0.00
e. Deflection Check
allow = 4.875 mm Allowable deflection for Live Load

=Wc/800 (for Live Load)
4
Ig = 2.8E+10 mm Second area moment (gross) of the section
= Y43(b)/12
LL = 0.36 mm allow OK Deflection due to live load
= 5 {max(MLL1,MLL2)(Wc²)/{48(Ec)(Ig)}
3. Transverse Spanning Actions (For Deck-Transverse Direction)

b = 1000.00 mm Design width of Longitudinal beam
= (Asb1 + Asb2)(fy)/{0.85(fc')(b)
= a/ 1
Cb = 333.21 mm = Y2 - Ct
Check if s > fy/Es

s = 0.01497 = Cb (.003)/ Ct
fy/Es = 0.0025 < s OK

= Asb1 (fy)(d1-a/2) + Asb2 (fy)(d2-a/2)
= M*/ fMn
Thus use: 32 mm diam. Bottom bars @ 150 mm O.C.

COMPUTATION SHEET
SUBJECT: PAGE OF

Av/S = 1.34 mm²/mm
(prov'd)
w = 0.015 = Asb1/{b(d1)}
Acv = 320000 mm² = b (do)
vb = 1.41 Mpa = min{ (0.07+ 10 w)(fc')0.5, 0.2(fc')0.5}
Ka = 1
Kd = 1
vc = 1.41 Mpa = Kd (Ka) (vb)
= vc (Acv)
Vs = 0 kN = V*/ v - Vc
(req'd) (prov'd)
= M*/ fMn
c. Fatigue Stress Check

M(LL+IM) = 111.99 kNm

Remarks
Nf1 289.61 4825.49
80.13 OK
Nf2 0.00 0.00
4. Longitudinal Spanning Actions (For Deck-Logitudinal Direction)

b = 1000.00 mm Design width of Longitudinal beam
COMPUTATION SHEET
SUBJECT: PAGE OF
= (Asb1 + Asb2)(fy)/{0.85(fc')(b)
= a/ 1
Cb = 333.21 mm = Y2 - Ct
Check if s > fy/Es

s = 0.01497 = Cb (.003)/ Ct
fy/Es = 0.0025 < s OK

= Asb1 (fy)(d1-a/2) + Asb2 (fy)(d2-a/2)
= M*/ fMn
Thus use: 32 mm diam. Bottom bars @ 150 mm O.C.

Av/S = 0.45 mm²/mm
(prov'd)
w = 0.017 = Asb1/{b(d1)}
Acv = 286000 mm² = b (do)
vb = 1.41 Mpa = min{ (0.07+ 10 w)(fc')0.5, 0.2(fc')0.5}
Ka = 1
Kd = 1
vc = 1.41 Mpa = Kd (Ka) (vb)
= vc (Acv)
Vs = 154.426 kN = V*/ v - Vc
(req'd) (prov'd)

= M*/ fMn
COMPUTATION SHEET
SUBJECT: PAGE OF
c. Fatigue Stress Check

M(LL+IM) = 108.72 kNm

Remarks
Nf1 257.61 4825.49
87.46 OK
Nf2 0.00 0.00
F. STAAD 3D MODEL
COMPUTATION SHEET
SUBJECT: PAGE OF
G. NODE NUMBERING
COMPUTATION SHEET
SUBJECT: PAGE OF
H. BEAM NUMBERING
COMPUTATION SHEET
SUBJECT: PAGE OF
I. PLATE NUMBERING

Concrete deck span computation sheet

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Concrete deck span computation sheet

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COMPUTATION SHEET

c= 28 kN/m³ Reinf. concrete unit weight Cl. 5.2.3)

Complete railway track set:

Railings and Stanchions:

X1 = 0.60 m X2 = 3.40 m Y3 = 0.12 m

Transverse Section at Midspan

Tb = 0.3 m Ballast thickness beneath sleeper

X1 = 0.60 m X2 = 3.40 m X1 = 0.60 m

Transverse Section at End

Ttb = 0.60 m Transverse edge beam thickness

1.Dead Load, DL:

2. Live Load, LL:

Mc = C x 1.8 = 67.5 kNm Accompanying moment

D. SUMMARY OF STRESSES (STAAD Generated Loads)

Moments, Shear, VDL Torsion, TDL

Moments, Shear, VDL

For Live Load_Case I, LL1 (L/C No. = 2 )

Moments, Shear, VLL1 Torsion,

Moments, Shear, VLL1 Shear,

For Live Load_Case II , LL2 (L/C No. = 3 )

Moments, Shear, Torsion,

Moments, Shear, Shear,

For Centrifugal Force, C (L/C No. = 4 )

Moments, Shear, Torsion,

Moments, Shear, Shear,

Limit State Load Factors , f

At Service Condition: 1 DL + 1 C + 1 LL1(1+IM)

Moments, Shear, V* Torsion, T*

At Service Condition: 1 DL + 1 C + 1 LL2(1+IM)

Moments, Shear, V* Torsion, T*

At Ultimate Condition: 1.4 DL + 1.4 C + 2.3 LL1(1+IM)

Moments, Shear, V* Torsion, T*

At Ultimate Condition: 1.4 DL + 1.4 C + 2.3 LL2(1+IM)

Moments, Shear, V* Torsion, T*

Moments, Shear, V* Torsion, T*

Moments, Shear, V* Torsion, T*

1. Main Spanning Actions (For Longitudinal Beam)

a. ULS Flexure Analysis

Check if s > fy/Es

Mn = 5644.18 kNm Beam nominal capacity

Thus use: 15 - 32 mm diam. Bottom bars

b. ULS Shear Analyis

Check if T* > 0.1( t)(Aco)(tc)(fc')0.5

At/S = 0.53 mm²/mm Min. area of closed stirrups w/n spacing S

At/S = 0.53 mm²/mm < Av/S OK

Bar Lever Steel Area Actual Stress due

allow = 14.625 mm Allowable deflection for Live Load

2. Transverse Spanning Actions (For Transverse Beam)

a. ULS Flexure Analysis

Check if s > fy/Es

Mn = 1136.34 kNm Beam nominal capacity

b. ULS Shear Analyis

Asv/S = 4.02 mm²/mm

Check if T* > 0.1( t)(Aco)(tc)(fc')0.5

At/S = 0.54 mm²/mm Min. area of closed stirrups w/n spacing S

At/S = 0.54 mm²/mm < Av/S OK

Al = 1175.09 mm² Add'l longitudinal torsional reinforcement

Bar Lever Steel Area Actual Stress due

allow = 4.875 mm Allowable deflection for Live Load

3. Transverse Spanning Actions (For Deck-Transverse Direction)

a. ULS Flexure Analysis

Check if s > fy/Es