V3F80

Spare Parts Manual

SPARE PARTS MANUAL FOR V3F80 DRIVE UNIT

© 2005
AR-11.65.015
V3F80
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(C) rights
2010-01-26
KONE
reserved.
Corporation

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V3F80
Spare Parts Manual

CONTENTS

1 V3F80 DRIVE UNIT WITH 40A OR 80A INVERTER MODULE AND LINE BRAKING . . . . . 3
2 V3F80 DRIVE UNIT WITH 40A OR 80A INVERTER MODULE AND RESISTOR BRAKING 5
3 INVERTER MODULE NRC40-5 KM373616G01 - G03 AND -G05 . . . . . . . . . . . . . . . . . . . . 7
4 INVERTER MODULE NRC80-5 KM373607G01 - G03 AND -G05 . . . . . . . . . . . . . . . . . . . 10
5 INVERTER AND NETWORK BRAKING MODULE NNC160-5 . . . . . . . . . . . . . . . . . . . . . . 13
5.1 Filter panel FP160-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 INVERTER AND NETWORK BRAKING MODULE 160A MLB . . . . . . . . . . . . . . . . . . . . . . 17
6.1 Filter panel 160A MLB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.2 Filter panel MLB - netfilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 INVERTER AND NETWORK BRAKING MODULE 160A MLB SKIIP . . . . . . . . . . . . . . . . . 22
7.1 Motor filter panel MLB SKIIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.2 Net filter panel MLB SKIIP KM373611G01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8 NETWORK BRAKING MODULE NBMC40-5 KM373611G01 . . . . . . . . . . . . . . . . . . . . . . . 27
9 NOISE FILTER MODULES FMC40-5 KM373670G01 AND FMC80-5 KM373671G01 . . . . 28
10 RESISTOR MODULE RMC40 AND RMC80 KM373561GXX . . . . . . . . . . . . . . . . . . . . . . . 29
11 ADDITIONAL RESISTOR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
12 IGBT UPDATE KIT KM883950G01 FOR INVERTER MODULE NRC80-5 KM373607G01 31
13 IGBT UPDATE KIT KM935480G01 FOR NETWORK BRAKING MODULE NBMC40
KM373611G01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
14 IGBT UPDATE KIT KM983110G01 FOR INVERTER MODULE NRC40-5 KM373616G01 35
15 IGBT UPDATE KIT KM930137G01 FOR INVERTER MODULE NNC160-5 . . . . . . . . . . . . 37
16 IGBT UPDATE KIT KM935486G01 FOR INVERTER MODULE MLB160 . . . . . . . . . . . . . . 39
17 IGBT UPDATE KIT KM972450G01 FOR ADDITIONAL RESISTOR BOX . . . . . . . . . . . . . 41
18 APPROVALS AND VERSION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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V3F80
Spare Parts Manual

1 V3F80 DRIVE UNIT WITH 40A OR 80A INVERTER MODULE AND LINE BRAKING

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V3F80
Spare Parts Manual

Table 1: V3F80 drive unit with 40A or 80A inverter module and line braking
Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM373611G01 Network braking module (386), NBMC40-5, see section 8. 1
2 KM373616Gxx Inverter module (385), 40A, see section 3. 1
KM373607Gxx Inverter module (385), 80A, see section 4.
3 KM256916 Choke (389:L1-L3), 40A, 0,20MH40A/ED60 3
KM256917 Choke (389:L1-L3), 80A, 0,20MH80A/ED60
4 KM261516 3-phase transformer (385:T2), 100VA,240, 230, 208/23/23V 1
KM261515 3-phase transformer (385:T2), 100VA,415, 400, 346/23/23V
5 KM273283 Circuit breaker (298), 5SX2304-7 1
6 KM273285 Circuit breaker (291), 5SX2310-7; 40A 1
KM263112 Circuit breaker (291), 140-MN-1000; 80A
7 KM373670G01 Noise filter module (387), FMC40-5; 40A, see section 9. 1
KM373671G01 Noise filter module (387), FMC80-5; 80A, see section 9.
8 KM273618 Power line filter (389:C), S-1165-80 1
9 KM259481 Header connector (P1-P2), MSTBHK2,5/10-G-5.08 2
10 KM258571 Header connector (P3), GMSTBHK2,5/10-G-7.62 1
11 KM263468 Contactor (201:1), 22kW-AC3-230V-22; 40A 1
KM263476 Contactor (201:1), 37kW-AC3-230V-22; 80A

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V3F80
Spare Parts Manual

2 V3F80 DRIVE UNIT WITH 40A OR 80A INVERTER MODULE AND RESISTOR
BRAKING

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V3F80
Spare Parts Manual

Table 2: V3F80 drive unit with 40A or 80A inverter module and resistor braking
Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM373561G01 Resistor module (306), (273:5) RMC40; 40A, see section 1
10.
KM373561G02 Resistor module (306), (273:5), RMC80; 80A, see section
KM373561G03 10.
KM373561G04
2 KM373616Gxx Inverter module (385), 40A, see section 3. 1
KM373607Gxx Inverter module (385), 80A, see section 4.
3 KM261516 3-phase transformer (385:T2), 100VA,240, 230, 208/23/23V 1
KM261515 3-phase transformer (385:T2), 100VA,415, 400, 346/23/23V
4 KM273283 Circuit breaker (298), 5SX2304-7 1
5 KM273285 Circuit breaker (291), 5SX2310-7; 40A 1
KM263112 Circuit breaker (291), 140-MN-1000; 80A
6 KM373670G01 Noise filter module (387), FMC40-5; 40A, see section 9. 1
KM373671G01 Noise filter module (387), FMC80-5; 80A, see section 9.
7 KM273618 Power line filter (389:C), S-1165-80 1
8 KM259481 Header connector (P1-P2), MSTBHK2,5/10-G-5.08 2
9 KM258571 Header connector (P3), GMSTBHK2,5/10-G-7.62 1
10 KM263468 Contactor (201:1), 22kW-AC3-230V-22; 40A 1
KM263476 Contactor (201:1), 37kW-AC3-230V-22; 80A

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V3F80
Spare Parts Manual

3 INVERTER MODULE NRC40-5 KM373616G01 - G03 AND -G05

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Spare Parts Manual

Table 3: Inverter module NRC40-5 KM373616G01 - G03 and -G05

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM258553 Contactor (201), (214), LC1-D5011P7-230VAC, 2
only KM373616G01
KM259456 Contactor (201), (214), LC1-D5011G7-120VAC,
only KM373616G02 and -G05
KM256606 Contactor (201), (214), LC1-D503K-110VAC/60Hz,
only KM373616G03
2 KM258413 Contactor (205), LC1-D1810P7-230VAC, 1
only KM373616G01 - G03
KM260640 Contactor (205), LC1-D1810G7-120VAC,
only KM373616G05
3 KM259562 Varistor (201:), (214:), V420LA10 6
4 KM261534 Transistor module (a (385:V6-V8), QM150DY-24/150A-1200V 3
5 KM258645 Transistor module (a (385:V9), QM100HY-2H/100A-1000V 1
6 KM255377 Diode (385:D2), 60A-1000V-fast 1
7 KM255222 Diode (385:D1), 20A-800V-fast 1
8 KM238766 Diode (385:V10-V12), SKKD 81/12 3
9 KM254255 Capacitor (385:C1,C2), 350V/3300uF-10/+30% 2
10 KM255223 Current sensor (385:T1), LT100S 1
11 KM373497G03 Choke coil (385:L1), 110uH 1
12 KM373641G01 Regulator card (385:A3), RG/1 1
13 KM373601G01 Protection card (385:F1-F3), RCDC/2 3
14 KM373601G05 Protection card (385:F4), RCDC/2 1
15 KM373591G01 Regulator card (385:A1), RCC/5 1
16 KM504268G01 Driver card (385:A2), DC/5 1
17 KM508023G01 Driver card (385:A1), DFR 1
18 KM238360 Fan (303:1), 125xL01-220V/C11 1
19 KM264514 Thermal relay (273:1-2), US602SXTFSO075 2
20 KM270134 Time relay (535), MKE 2.550.019.00 1
21 KM256624 Auxiliary contact (201), LA1-DN40 1
22 KM251070 RC-unit (201, 205, 214), MKT75/0,25+220+cables 3
23 KM255368 Connector (385:A2:X2), CE156F20-12B 1
KM255371 Cover (385:A2:X2), EC156F12 1
24 KM261782 Connector (385:A2:X3), CE156F20-15B 1
KM261780 Cover (385:A2:X3), EC156F15 1
25 KM261783 Connector (385:A2:X3), CE156F20-3B 1
KM261781 Cover (385:A2:X3), EC156F3 1
26 KM255367 Connector (385:A2:X4), CE156F18-7A 1
KM255370 Cover (385:A2:X4), EC156F7 1

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V3F80
Spare Parts Manual

Recommended spare parts

Pos Part Number of parts in one assembly
number Description Remarks
27 KM258374 Resistor (385:R1), 100W-1KO/GRF20/14OLT 1
28 KM257448 Resistor (385:R2), 100W-10R/GRF20/14OLT 1
29 KM233767 Resistor (385:R4), 10W-56K0-5% 1
30 KM259525 Resistor (385:R5-R6), 11V-20K-5% 2
a) Transistor modules (pos. 4 and 5) are replaced with new IGBT modules included in IGBT update kit. See
section 14.

Table 4: Cables and insulation

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
KM504262G01 Flat cable 1
KM504263G01 Flat cable 1
KM257378 Hook-up wire AWG20/600V (BK), L=2m
KM257379 Base wire LZ1819STZ2, L=2m
KM247414 Insulation parts TO220 1

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V3F80
Spare Parts Manual

4 INVERTER MODULE NRC80-5 KM373607G01 - G03 AND -G05

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Spare Parts Manual

Table 5: Inverter module NRC80-5 KM373607G01 - G03 and -G05

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM258557 Contactor (201), (214), LC1-D8011P7-230VAC, 2
only KM373607G01
KM259544 Contactor (201), (214), LC1-D8011G7-120VAC,
only KM373607G02 and -G05
KM256612 Contactor (201), (214), LC1-D803K-110VAC/60Hz,
only KM373607G03
2 KM258414 Contactor (205), LC1-D2510P7-230VAC, 1
only KM373607G01 - G03
KM260641 Contactor (205), LC1-D2510G7-120VAC,
only KM373607G05
3 KM259562 Varistor (201:), (214:), V420LA10 6
4 KM260160 Transistor module (a (385:V1-V6), QM300HA-24/300A-1200V 6
5 KM255221 Transistor module (a (385:V9), QM150HY-2H/150A-1000V 1
6 KM254258 Diode (385:D2), 120A-1000V-fast 1
7 KM255222 Diode (385:D1), 20A-800V-fast 1
8 KM238766 Diode (385:V10-V12), SKKD 81/12 3
9 KM254255 Capacitor (385:C1-C4), 350V/3300uF-10/+30% 4
KM259563 Capacitor fixing V11 4
10 KM255224 Current sensor (385:T1), LT200S 1
11 KM373497G04 Choke coil (385:L1), 60uH 1
12 KM373641G01 Regulator card (385:A3), RG/1 1
13 KM373601G02 Protection card (385:F1-F3), RCDC/2 3
14 KM373601G05 Protection card (385:F4), RCDC/2 1
15 KM373591G01 Regulator card (385:A1), RCC/5 1
16 KM504268G01 Driver card (385:A2), DC/5 1
17 KM508023G01 Driver card (385:A1), DFR 1
18 KM263514 Fan (303:1), G2E120-AR77-41+2uF/400V 1
Capacitor (386:C10)
19 KM264514 Thermal relay (273:1-2), US602SXTFSO075 2
20 KM258642 Thermal relay (273:4), 25-0-86-02-60-45 1
21 KM270134 Time relay (535), MKE 2.550.019.00 1
22 KM256624 Auxiliary contact (201), LA1-DN40 1
23 KM251070 RC-unit (201, 205, 214), MKT75/0,25+220+cables 3
24 KM255368 Connector (385:A2:X2), CE156F20-12B 1
KM255371 Cover (385:A2:X2), EC156F12 1
25 KM261782 Connector (385:A2:X3), CE156F20-15B 1
KM261780 Cover (385:A2:X3), EC156F15 1

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Spare Parts Manual

Recommended spare parts

Pos Part Number of parts in one assembly
number Description Remarks
26 KM261783 Connector (385:A2:X3), CE156F20-3B 1
KM261781 Cover (385:A2:X3), EC156F3 1
27 KM255367 Connector (385:A2:X4), CE156F18-7A 1
KM255370 Cover (385:A2:X4), EC156F7 1
28 KM258374 Resistor (385:R1), 100W-1KO/GRF20/14OLT 1
29 KM257448 Resistor (385:R2), 100W-10R/GRF20/14OLT 1
30 KM233767 Resistor (385:R4), 10W-56K0-5% 1
31 KM259525 Resistor (385:R5-R8), 11V-20K-5% 4
a) Transistor modules (pos. 4 and 5) are replaced with new IGBT modules included in IGBT update kit.
See section 12.

Table 6: Cables and insulation

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
KM504262G01 Flat cable 1
KM504263G01 Flat cable 1
KM257378 Hook-up wire AWG20/600V (BK), L=3m
KM257379 Base wire LZ1819STZ2, L=2m
KM247414 Insulation parts TO220 1

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V3F80
Spare Parts Manual

5 INVERTER AND NETWORK BRAKING MODULE NNC160-5

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Table 7: Inverter and network braking module NNC160-5

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM255063 Fan (303:1), 2GDR35-133X190-91E50Hz 1
2 KM260652 Contactor (201), (201:1), (214), Telemecanique LC1- 3
F185
KM281633 Contactor (201), (201:1), (214), coil 220...240V,
40Hz to 60Hz, Siemens RT1056-6AP36
Note! Telemechanique and Siemens contactor components (coil, auxiliary contacts) are
not interchangable. The whole contactor must be either Telemechanique or Siemens.
3 KM263460 Contactor (205), 15kW-AC3-230V-22 1
4 KM256648 Contactor coil (201), (201:1), (205), (214), 50Hz, LX1- 3
FG220
5 KM257955 Contactor coil (205), (214), 60Hz, LX1-FG184 2
6 KM256624 Auxiliary contact (201), LA1-DN40
7 KM256752 Auxiliary contact (205), LA1-DN11G
8 KM260732 Auxiliary contact (201), (201:1), (205), (214),
Telemecanique LA1-DN11P
KM283216 Auxiliary contact (201), (201:1), (214), Siemens 3RH1921-
1JA11
9 KM257477 Auxiliary contact (201:1), LA1-DN22G
10 KM263571 Transistor module (a (385:V1-V6), QM600HA-24 6
11 KM260160 Transistor module (a (386:V1-V6), QM300HA-24 6
12 KM257253 Diode (385:D2), (386:D1), 240A-1000V-fast 2
13 KM254255 Capacitor (385:C1-C8), 350V/3300uF-10/+30% 8
14 KM257283 Current sensor (385:T1), LT300S 1
15 KM373497G04 Choke coil (386:L1), 60uH 1
16 KM373497G08 Choke coil (385:L1), 35uH 1
17 KM373641G01 Regulator card (385:A3), (386:A2), RG/1 2
18 KM373601G06 Protection card (385:F1,F3,F5), RCDC/2 3
19 KM373601G07 Protection card (385:F2,F4), RCDC/2 2
20 KM373601G02 Protection card (386:F1-F3), RCDC/2 3
21 KM373591G01 Regulator card (385:A1), RCC/5 1
22 KM504268G02 Driver card (385:A2), DC/5 1
23 KM504277G01 Driver card (386:A1), NBDC/9 1
24 KM508023G01 Driver card (385:A4), DFR 1
25 KM264514 Thermal relay (273:1-3), US602SXTFSO075 3
26 KM258642 Thermal relay (273:4), 25-0-86-02-60-45 1
27 KM270134 Time relay (535), MKE 2.550.019.00 1
28 KM256647 Contactor touch (214), LC1-FG43 1
protection

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Spare Parts Manual

Recommended spare parts

Pos Part Number of parts in one assembly
number Description Remarks
29 KM257095 Contactor touch (201), LA9-F702 1
protection
30 KM258415 Contactor touch (205), LC1-D3210M7-220VAC 1
protection
31 KM251070 RC-unit (201), (201:1), (205), (214), MKT75/ 6
0,25+220+cables
KM283217 RC-unit (201), (201:1), (214), Siemens 3RT1956-
1CD00
32 KM255368 Connector (385:A2:X2), CE156F20-12B 1
KM255371 Cover (385:A2:X2), EC156F12 1
33 KM255369 Connector (385:A2:X3), (386:A1:X3), CE156F20-19B 2
KM255372 Cover (385:A2:X3), (386:A1:X3), EC156F19 2
34 KM255367 Connector (385:A2:X4), (386:A1:X2), CE156F18-7A 1
KM255370 Cover (385:A2:X4), (386:A1:X2), EC156F7 1
35 KM255373 Connector (385:A2/(X5), MSTB1,5/14-ST5.08 1
KM256251 Connector (385:A1/(X3), MSTB1,5/10-ST5.08 1
KM254631 Connector (385:A1/(X4), MSTB1,5/7-ST5.08 1
KM254629 Connector (385:A1/(X1), MSTB1,5/3-ST5.08 1
36 KM258374 Resistor (385:R1), 100W-1KO/GRF20/14OLT 1
37 KM257448 Resistor (385:R2, R3), 100W-10R/GRF20/140LT 2
38 KM238360 Fan (303:5), 125xL01-220V/C11 1
39 KM263113 Circuit breaker (291), 140-MN-1600 1
40 KM273283 Circuit breaker (298), 5SX2304-7 1
41 KM261516 3-phase transformer (385:T2), 100VA,240, 230, 208/23/23V 1
KM261515 3-phase transformer (385:T2), 100VA,415, 400, 346/23/23V
42 KM259481 Header connector (P1-P2), MSTBHK2,5/10-G-5.08 2
43 KM258571 Header connector (P3), GMSTBHK2,5/10-G-7.62 1
a) Transistor modules (pos. 10 and 11) are replaced with new IGBT modules included in IGBT update kit.
See section 15.

Table 8: Cables and insulation

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
KM353727 Flat cable 1
KM257378 Hook-up wire AWG20/600V (BK), L=2m
KM257379 Base wire LZ1819STZ2, L=2m
KM247414 Insulation parts TO220 1

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V3F80
Spare Parts Manual

5.1 Filter panel FP160-5

Table 9: Filter panel FP160-5

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM373498G05 Coil (387:L1-L3), 0,4mH/160A, ED60% 3
2 KM431032G01 Network filter module (389:C), NFMC40-5/80-5 1
3 KM256918 Choke (389:L1-L3), 0.2mH/160A, ED60% 3
4 KM264471 Capacitor (387:C1-C3), 31,5uF/415V 3
5 KM257627 Resistor (387:R1-R6), GRF30/152LT-3R-165W 6
6 KM249972 Fan (303:4), W2S130-AA03-01 1
7 KM256339 Circuit breaker (291:1), S273-K25 1

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V3F80
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6 INVERTER AND NETWORK BRAKING MODULE 160A MLB

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V3F80
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Table 10:Inverter and network braking module 160A MLB

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM263514 Fan (303:1), G2E120-AR77-41+2uF/400V 1
Capacitor (303:2)
2 KM260652 Contactor (201), (205), (214), Telemecanique LC1- 3
F185
KM281633 Contactor (201), (205), (214), coil 220...240V, 40Hz
to 60Hz, Siemens RT1056-6AP36
Note! Telemechanique and Siemens contactor components (coil, auxiliary contacts) are
not interchangable. The whole contactor must be either Telemechanique or Siemens
3 KM256648 Contactor coil (201), (205), (214), 50Hz, LX1-FG220 3
4 KM257955 Contactor coil (205), (214), 60Hz, LX1-FG184 2
5 KM256624 Auxiliary contact (201), LA1-DN40 1
6 KM256752 Auxiliary contact (205), (214), LA1-DN11G 2
7 KM260732 Auxiliary contact (201), (205), (214), Telemecanique LA1- 3
DN11P
KM283216 Auxiliary contact (201), (205), (214), Siemens 3RH1921-
1JA11
8 KM263571 Transistor module (a (385:V1-V6), (386:V1-V6), QM600HA-24 12
9 KM257253 Diode (385:D2), (386:D2), 240A-1000V-fast 2
10 KM254255 Capacitor (385:C1-C8), 350V/3300uF-10/+30% 8
11 KM257283 Current sensor (385:T1), (386:T1), LT300S 2
12 KM373497G08 Choke coil (385:L1), (386:L1), 35uH 2
13 KM373641G01 Regulator card (385:A3), (386:A3), RG/1 2
14 KM373601G06 Protection card (385:F1,F3,F5,F6), (386:F1,F3,F5), 7
RCDC/2
15 KM373601G07 Protection card (385:F2,F4), (386:F2,F4,F6), RCDC/2 5
16 KM373591G01 Regulator card (385:A1), RCC/5 1
17 KM504268G02 Driver card (385:A2), (386:A2), DC/5 1
18 KM508023G01 Driver card (385:A4), DFR 1
19 KM373721G01 Driver card (386:A1), MLBC/1 1
20 KM264514 Thermal relay (273:1,2), US602SXTFSO075 2
21 KM258642 Thermal relay (273:3,4), 25-0-86-02-60-45 2
22 KM256647 Contactor touch (214), LC1-FG43 1
protection
23 KM257095 Contactor touch (201), LA9-F702 1
protection
24 KM258415 Contactor touch (205), LC1-D3210M7-220VAC 1
protection

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Recommended spare parts

Pos Part Number of parts in one assembly
number Description Remarks
25 KM251070 RC-unit (201), (205), (214), MKT75/0,25+220+ 4
cables
KM283217 RC-unit (201), (205), (214), Siemens 3RT1956-
1CD00
26 KM258374 Resistor (385:R1), 100W-1KO/GRF20/14OLT 1
27 KM257422 Resistor (385:R5-R12), 2W-20K-5% 8
28 KM257448 Resistor (386:R1-R3), 100W-10R/GRF20/14OLT 3
29 KM263113 Circuit breaker (291), 140-MN-1600 1
30 KM273283 Circuit breaker (298), 5SX2304-7 1
31 KM261516 3-phase transformer (385:T2), (386:T2), 100VA, 240, 230, 208/ 2
23/23V
KM261515 3-phase transformer (385:T2), (386:T2), 100VA, 415, 400, 346/
23/23V
32 KM259481 Header connector (P1-P2), MSTBHK2,5/10-G-5.08 2
33 KM258571 Header connector (P3), GMSTBHK2,5/10-G-7.62 1
34 KM258571 Header connector (P4,P5), KS6/1406.2+1408.0 2
KM247414 Insulation parts TO220
a) Transistor module (pos. 8) is replaced with new IGBT modules included in IGBT update kit. See section
16.

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6.1 Filter panel 160A MLB

Table 11:Filter panel 160A MLB

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM373498G05 Coil (387:L1-L3), 0,4mH/160A, ED60% 3
2 KM264471 Capacitor (387:C1-C3), 31,5uF/415V 3
3 KM257627 Resistor (387:R1-R6), GRF30/152LT-3R-165W 6
4 KM431032G01 Network filter module (389:C), NFMC40-5/80-5 1
5 KM256918 Choke (389:L1-L3), 0.2mH/160A, ED60% 3
6 KM256339 Circuit breaker (291:1), S273-K25 1
7 KM249972 Fan (303:4), W2S130-AA03-01 1

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6.2 Filter panel MLB - netfilter

Table 12:Filter panel MLB - netfilter

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM256918 Choke (389:L1-L3), 0.2mH/160A, ED60% 3
2 KM373498G05 Coil (389:L4-L6), 0,4mH/160A, ED60% 3
3 KM264451 Capacitor (389:C7-C12), 60uF/415VAC 6
4 KM257422 Resistor (389:R4-R5), 2W-200K-5%-500VAC 2
5 KM257283 Current sensor (389:T1-T2), LT300S 2
6 KM249972 Fan (303:4), W2S130-AA03-01 1
KM504414G01 Current sensor cable CPP313/163409.06 1

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7 INVERTER AND NETWORK BRAKING MODULE 160A MLB SKIIP

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Table 13: Inverter and network braking module 160A MLB Skiip
Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM273283 Circuit breaker (298), 5SX2304-7 1
2 KM272942 Voltage supply (REG1), OMRON S82K 10024 1
3 KM272941 Voltage supply (REG2), OMRON S82K 01524 1
4 KM258634 Relay (560), G2R-1SND-24DC 1
5 KM260652 Contactor (201), (201:1), (205), Telemecanique LC1- 3
F185
KM281633 Contactor (201), (201:1), (205), coil 220...240V,
40Hz to 60Hz, Siemens RT1056-6AP36
Note! Telemechanique and Siemens contactor components (coil, auxiliary contacts) are
not interchangable. The whole contactor must be either Telemechanique or Siemens
6 KM264734 Contactor coil (201), (201:1), LX9-FG220 2
7 KM260732 Auxiliary contact (201), (201:1), (205), Telemecanique LA1- 3
DN11P
KM283216 Auxiliary contact (201), (201:1), (205), Siemens 3RH1921-
1JA11
8 KM256624 Auxiliary contact (201), LA1-DN40 1
9 KM251070 RC-unit (201), (201:1), (205), (214:K), MKT75/ 1
0,25+220+ cables
KM283217 RC-unit (201), (201:1), (205), Siemens 3RT1956-
1CD00
10 KM257477 Auxiliary contact (201:1), LA1-DN22G 1
11 KM256648 Contactor coil (205), LX1-FG220 1
12 KM256752 Auxiliary contact (205), LA1-DN11G 1
13 KM263452 Contactor (214), 7,5KW-AC3-230V-22 1
14 KM276593 Relay (214:A), PLC-OSC-230UC/24DC2 1
15 KM272222 Inverter module (385), 1A Stack SKIIP642GB120 1
16 KM274130 Transistor module (R-W), SKIIPPACK 600A/1200V 6
17 KM276065 Fan 303:1, SKF 16B-230-1+450V/4uF 2
Capacitor 303:2
18 KM258374 Power resistor (385:R1), 100W-1KO/GRF20/14OLT 1
19 KM373591G01 Regulator card (385:A1), RCC/5 1
20 KM728600G01 Driver card (385:A2), (386:A2), PSS/1 2
21 KM508023G01 Driver card (385:A4), DFR 1
22 KM257448 Power resistor (386:R1-R3), 100W-10R/GRF20/14OLT 3
23 KM373721G01 Regulator card (386:A1), MLBC/1 1
24 KM259481 Header connector (P1-P2), MSTBHK2,5/10-G-5.08 2
KM142463 End stop (P1-P2), BAM/NR103002.26 2

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Table 14:Cables
Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
KM735117G01 Control cables (385:A2/A)
KM735117G02 Control cables (385:A2/B)
KM735117G03 Control cables (385:A2/C)
KM735116G01 Control cables (386:A2/A)
KM735116G02 Control cables (386:A2/B)
KM735116G03 Control cables (386:A2/C)

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7.1 Motor filter panel MLB SKIIP

Table 15:Motor filter panel MLB SKIIP

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM274665 Choke (387), 0.35mH/220A/ED60 1
2 KM264471 Capacitor (387:C1-C3), 31,5uF/415V 3
3 KM257627 Resistor (387:R1-R6), GRF30/152LT/3R-165W 6

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7.2 Net filter panel MLB SKIIP KM373611G01

Table 16:Motor filter panel MLB SKIIP

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM272943 Choke (389:L1), 0.2mH/160A, ED60% 1
2 KM272944 Coil (389:L4), 0,35mH/160A, ED60% 1
3 KM264451 Capacitor (389:C7-C12), 60uF/415VAC 6
4 KM257422 Resistor (389:R4-R5), 2W-200K-5%-500VAC 2
5 KM257283 Current sensor (389:T1-T2), LT300S 2
6 KM272940 RFI filter (389:C), S-1263-180 1
7 KM263113 Circuit breaker (291), 140-MN-1600 1

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8 NETWORK BRAKING MODULE NBMC40-5 KM373611G01

Table 17:Network braking module NBMC40-5 KM373611G01

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM261534 Transistor module (a (386:V1-V3), QM150DY-24/150A-1200V 3
2 KM255377 Diode (386:D1), 60A-1000V-fast 1
3 KM373497G03 Choke coil (386:L1), 110uH 1
4 KM373601G01 Protection card (386:F1-F3), RCDC/1 3
5 KM504277G01 Driver card (386:A1), NBDC/9 1
6 KM373641G01 Regulator card (386:A2), RG/1 1
7 KM238360 Fan (303:2), 125xL01-220V/C11 1
8 KM264514 Thermal relay (273:3), US602SXTFSO075 1
9 KM255367 Connector (386:A1:X2), CE156F18-7A 1
KM255370 Cover (386:A1:X2), EC156F-7 1
10 KM261782 Connector (386:A1:X3), CE156F20-15B 1
KM261780 Cover (386:A1:X3), EC156F15 1
KM261783 Connector (386:A1:X3), CE156F20-3B 1
KM261781 Cover (386:A1:X3), EC156F-3 1
KM257378 Hook-up wire AWG20/600V (BK) 1
KM257379 Base wire LZ1819STZ2 1
a) Transistor modules are replaced with new IGBT modules included in IGBT update kit. See section 13.

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9 NOISE FILTER MODULES FMC40-5 KM373670G01 AND FMC80-5 KM373671G01

Table 18:Noise filter modules FMC40-5 KM373670G01 and FMC80-5 KM373671G01

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM373498G06 Coil (387:L1-L3), 1.5mH/40A, ED 60%, 40A 3
KM373498G07 Coil (387:L1-L3), 0.7mH/40A, ED 60%, 80A
2 KM253090 Capacitor (387:C1-C3), 66uF/400V, 40A 3
KM132191 Capacitor (387:C1-C3), 30uF/400V, 80A
3 KM257627 Resistor (387:R1-R3), GRF30/152 LT 3R-165W 3
4 KM249972 Fan (303:4), W2S130-AA03-01 1

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10 RESISTOR MODULE RMC40 AND RMC80 KM373561GXX

Table 19:Resistor module RMC40 and RMC80 KM373561Gxx

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM256309 Thermal relay (273:5), EGO55.13062.01 1
2 KM255231 Resistor (306), 430x40x70/25R 1

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11 ADDITIONAL RESISTOR BOX

Table 20:Additional resistor box

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 KM255231 Resistor (306), 430x40x70/25R 1
2 KM263460 Contactor (204), 15KW-AC3-230V50/60HZ-2 1
3 KM251070 RC unit (204), MKT75/0,25+220+cables 1
4 KM256309 Thermal relay (273:5), EGO/55.13062.01 1
5 KM264514 Thermostat (273:6), US602SXTFSO075 1
6 KM238360 Fan (303:7-9), 125XL01-220V/C11 3
7 KM257253 Diode (385:D1), 240A-1000V-FAST 1
8 KM263571 Transistor (a (385:V9), QM600HA-24/600A-1200V 1
9 KM373601G06 Protection card (385:F6,F9), RCDC/2 2
10 KM233767 Resistor (385:R4), 10W-56K0-5% 1
11 KM373677Gxx Resistor array (385:A1), SR2 1
a) Transistor module is replaced with new IGBT module included in the IGBT update kit. See section 17.

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12 IGBT UPDATE KIT KM883950G01 FOR INVERTER MODULE NRC80-5

KM373607G01

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Table 21:IGBT update kit KM883950G01

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 Assembly plate 1
2 Lock washer A5.1, DIN6797-A3G 6
3 Thread rolling screw M5x10, DIN7500-C, A2F 12
4 Spacer M4-51 x 9.5-l/S 4
5 Cheese head screw M4x10, DIN7985-A2F 4
6 Busbar Z 6
7 Thermal silicon paste Tube with cool off paste 35 g 1
8 Cheese head screw M4x12, DIN84-4.8A2F 12
9 KM883956G01 Gate driver pre- DR1 - DR3, Semikron, 300 A gate driver 3
assembly
10 KM883957G01 Gate driver pre- DR4, Semikron, 145 A gate driver 1
assembly
11 KM927973 IGBT module 385:V1 - V6, Semikron, SKM 300, GA 6
128D
12 KM927972 IGBT module 385:V9, Semikron, SKM 145, GAL 128D 1
13 KM927975 Power supply unit U2, U3, 18 W, 24 VDC, 0.75 A 2
14 KM927974 Power supply unit U1, 18 W, 15 VDC, 1.2 A 1
15 KM883940G01 PSS2 board 385:A2 1
16 KM275030 Snubber 385:F1 - F4, Polypropylene capacitor, 4
2 uF, 1250 VDC
17 KM883953 Module wiring Wiring set, wires 1 - 16 1
Cross bar 7 x 3.6 x 14, polystyrol black 16
Lock washer A3.2, DIN 6798-A3G 16
Thread rolling screw M3x20, DIN7500-C, A2F 16
Washer 4.3, DIN126-A3F 4

Refer to AS-11.65.095 Installation instruction for V3F80 NRC80 IGBT update kit.

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13 IGBT UPDATE KIT KM935480G01 FOR NETWORK BRAKING MODULE NBMC40

KM373611G01

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Table 22:IGBT update kit KM935480G01

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 Assembly plate 1
2 Crossbar 7x3.6x14 polystyrol, black 12
3 Lock washer A3.2, DIN6798-A3G 12
4 Thread rolling screw M3x20, DIN7500-C, A2F 12
5 Lock washer A5.1, DIN6797-A3G 12
6 Thread rolling screw M5x10, DIN7500-C, A2F 12
7 Spacer M4-7x1,4 (male-female) 4
8 Washer 4.3 DIN126-A3F 4
9 Cheese head screw M4x8, DIN7985-A2F 4
10 Busbar Z 6
11 Thermal silicon paste Tube with cool off paste 35 g 1
12 Insulation pillar M3-D0.8-L12.0 4
13 Cheese head screw M3x8 DIN7985-4.8A2F, DIN84-4.8A2F 4
14 Combi screw M5x16, DIN6900-3 A2F 4
15 Cheese head screw M6x12, DIN7985-A2F 4
16 KM883956G01 Gate driver pre- DR1 - DR3, Semikron, 300 A gate driver 3
assembly
17 KM259836 IGBT module 385:V1 - V3, Semikron, SKM 150, GB 3
128D
18 KM927975 Power supply unit U2, U3, 18 W, 24 VDC, 0.75 A 2
19 KM927974 Power supply unit U1, 18 W, 15 VDC, 1.2 A 1
20 KM883940G01 PSS/2 board 385:A2 1
21 KM930140G01 NBDC/10 board 385:A1 1
22 KM275030 Snubber 385:F1 - F3, Polypropylene capacitor, 3
2 uF, 1250 VDC
23 KM935483 Module wiring set Wiring set, wires 1 - 13 1

Refer to AS-11.65.096 Installation instruction for V3F80 NBMC40 IGBT update kit.

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14 IGBT UPDATE KIT KM983110G01 FOR INVERTER MODULE NRC40-5

KM373616G01

18 17
9
6,7,8

13

1 5
2
12
3
15
14
20,21
19,21 4

11

16 10

1068336.wmf

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Table 23:IGBT update kit KM983110G01

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 Assembly plate 1
2 Combi screw M5X10 ST 4.8 A2F DIN6900-3 8
3 Distance bolt M4x50 Male-Female elek.-zinc plated 4
4 Combi screw M4x8 A2F DIN6900-3 4
5 Busbar Z 883938H01 8
6 Din rail 475402H23, L=175 1
7 Lock washer A5.1, DIN6797-A3G 2
8 Thread rolling screw M5x10, DIN7500-C, A2F 2
9 Clamp TS35 DIN Rail Mounting 2
10 Combi screw M6X12 ST 4.8 A2F DIN6900-3 4
11 Thermal silicon paste Tube with cool off paste 35 g 1
12 KM259836 IGBT module 385:V6 - V8, Semikron, SKM 150, GB 3
128D
13 KM927972 IGBT module 386:V9, Semikron, SKM 145, GAL 128D 1
14 KM883940G01 PSS2 board 385:A2 PSS2 board 1
15 KM275030 Snubber 385:F1 - F4, Polypropylene capacitor, 4
2 uF 1250VDC
16 KM983113G01 Module wiring Wiring set; Wires number 1 to 16 1
17 KM927975 Power supply 385: U2, U3 18W 24VDC 0.75A 2
18 KM927974 Power supply 385: U1 18W 15VDC 1.2A 1
19 KM883956G01 Gate driver pre- DR1 - DR3, Semikron, 300 A gate driver 3
assembly
20 KM883957G01 Gate driver pre- DR4, Semikron, 145 A gate driver 1
assembly
21 Combi screw M3x6, DIN6900-4 A2F 16

Refer to AS-11.65.099 Installation instruction for V3F80 NRC40-5 IGBT update kit (40 A system).

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15 IGBT UPDATE KIT KM930137G01 FOR INVERTER MODULE NNC160-5

23,24,25,26

30 27,28
30
29
19
5

6
2
8,9,10
3
1 12
17

18
11
13 17
7
15,16
20 14
21,22
1068337.wmf

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Table 24:IGBT update kit KM930137G01

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 Current bars NNC 160 964924D01 1
2 Combi screw M5X10 ST 4.8 A2F DIN6900-3 12
3 Distance bolt M4x50 Male-Female elek.-zinc plated 7
4 Combi screw M4x8 A2F DIN6900-3 7
5 Busbar Z 883938D01 6
6 Busbar Z2 964926D01 6
7 Hex. socket screw M5x20 DIN912-8.8A3G 14
8 Hex. socket screw M6x25 DIN912-8.8A3G 12
9 Spring washer M6 DIN7980-A3G 12
10 Washer A6.4 DIN125-A3G 12
11 Insulator pillar Insulator pillar M3-D0.8-L12.0 4
12 Combi screw M3x6, DIN6900-4 A2F 4
13 KM925258 Thermal silicon paste Tube with cool off paste 35 g 1
14 Combi screw M6x12 ST4.8 A2F 4
15 KM927973 IGBT module 386:V1 - V6, Semikron, SKM 300, GA 6
128D
16 KM959323 IGBT module 385:V1 - V6, Semikron, SKM 800, GA 6
126D
17 KM883940G01 PSS2 board 385:A2, 386:A2 PSS2 board 2
18 KM930140G01 NBDC/10 board 386: A1 NBDC/10 board 1
19 KM275030 Snubber 385:F1 - F4, Polypropylene capacitor, 12
2 uF 1250VDC
20 KM930138G01 Module wiring Wiring set; Wires number 1 to 26 1
21 Assembly plate 964920D01 1
22 Combi screw M5X16 ST 8.8 24
23 Assembly plate 930149D01 1
24 Combi screw M3X6 DIN6900-4 A2F 24
25 Lock washer A5.1, DIN6797-A3G 12
26 Thread rolling screw M5x10, DIN7500-C, A2F 12
27 KM883956G02 Gate driver pre- 385:DR1 - DR3, Semikron, 600 A gate 3
assembly driver
28 KM883956G03 Gate driver pre- 386:DR1 - DR3, Semikron, 300 A gate 3
assembly driver
29 KM927975 Power supply 385, 386: U2, U3 18W 24VDC 0.75A 4
30 KM927974 Power supply 385, 386: U1 18W 15VDC 1.2A 2

NOTE! When NNC160-5 is used with additional resistor box (section 11), resistor box must also
be updated with kit KM972450G01.
Refer to AS-11.65.098 Installation instruction for V3F80 NNC160 IGBT update kit.

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16 IGBT UPDATE KIT KM935486G01 FOR INVERTER MODULE MLB160

21

23

23 22
22 2 17,18,19,20

12
7,8,9
1

3
11
16

14,15

11
13
1068344.wmf

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Table 25:IGBT update kit KM935486G01

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 Current bars MLB 160 877785D01 1
Collated Set
2 Combi screw M5X10 ST 4.8 A2F DIN6900-3 12
3 Distance bolt M4x50 Male-Female elek.-zinc plated 8
4 Combi screw M4x8 A2F DIN6900-3 8
5 Busbar Z2 964926D01 12
6 Hex. socket screw M5x20 DIN912-8.8A3G 28
7 Hex. socket screw M6x25 DIN912-8.8A3G 24
8 Spring washer M6 DIN7980-A3G 24
9 Washer A6.4 DIN125-A3G 24
10 KM925258 Thermal silicon paste Tube with cool off paste 35 g 1
11 KM883940G01 PSS2 board 385:A2, 386:A2 PSS2 board 2
12 KM275030 Snubber Polypropylene capacitor, 2 uF 1250VDC 12
13 KM935487G01 Module wiring Wiring set; Wires number 1 to 24 1
14 Assembly plate 964920D01 2
15 Combi screw M5X16 ST 8.8 A2F 48
16 KM959323 IGBT module 385, 386:V1 - V6, Semikron, SKM 800, 12
GA 126D
17 Assembly plate 877784D01 1
18 Combi screw M3X6 DIN6900-4 A2F 24
19 Lock washer A5.1, DIN6797-A3G 12
20 Thread rolling screw M5x10, DIN7500-C, A2F 12
21 KM883956G02 Gate driver pre- 385, 836:DR1 - DR3, Semikron, 600 A 6
assembly gate driver
22 KM927975 Power supply 385, 386: U2, U3 18W 24VDC 0.75A 4
23 KM927974 Power supply 385, 386: U1 18W 15VDC 1.2A 2

Refer to AS-11.65.097 Installation instruction for V3F80 MLB160 IGBT update kit.

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V3F80
Spare Parts Manual

17 IGBT UPDATE KIT KM972450G01 FOR ADDITIONAL RESISTOR BOX

© 2005 KONE Corporation AR-11.65.015

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V3F80
Spare Parts Manual

Table 26:IGBT update kit KM972450G01

Recommended spare parts
Pos Part Number of parts in one assembly
number Description Remarks
1 Keeper plate 964929D01 1
2 Busbar Z3 972449D01 1
3 Busbar Z4 972451D01 2
4 Plate for board 964928D01 1
5 KM883957G01 Driver board 1
6 KM275030 Snubber Polypropylene capacitor, 2 uF 1250VDC 2
7 KM959323 IGBT module Semikron, SKM 800, GA 126D 1
8 KM925258 Thermal silicon paste Tube with cool off paste 35 g 1
9 KM972453G01 Wire set 972453D01 1
10 Hex nut M5, DIN934-8A3F 3
11 Combi screw M5X16 ST 8.8 A2F 3
12 Combi screw M5X12 ST 8.8 A2F 3
13 Combi screw M5X16 ST 8.8 A2F 2
14 Hex screw M4x10 DIN933-8.8A3G 4
15 Washer A4.3 DIN125-A2F 4
16 Hex nut M4, DIN934-8A3G 4
17 Combi screw M3x6 DIN6900-4 A2F 4

NOTE! This update kit should not be installed separately, but always with the drive module
update kit. See section 15.
Refer to AS-11.65.098 Installation instruction for V3F80 NNC160 IGBT update kit.

© 2005 KONE Corporation AR-11.65.015

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V3F80
Spare Parts Manual

18 APPROVALS AND VERSION HISTORY

Compiled by: Information Product Author Janne Kaskimies

Checked by: Product Change Manager Tapio Saarikoski
GHD Portfolio Manager Jan Mälton
Approved by: VP Global Spares Supply Riku Kemppi
Translation approved by:

Issue Date Description of change Ref CR Approved by

- 2005-05-31 First issue K. Orrainen
A 2007-08-02 IGBT update kit for inverter module NRC80-5 Michiel De Moel
added.
B 2008-06-06 IGBT update kit for network braking module R. Kemppi
NBMC40-5 added.
C 2010-01-26 Added IGBT update kits KM983110G01, R. Kemppi
KM930137G01, KM935486G01 and
KM972450G01. Update kit notes added,
minor changes.

© 2005 KONE Corporation AR-11.65.015

All rights reserved. 43 (44) (C) 2010-01-26
Disclosure prohibited
V3F80
Spare Parts Manual

© 2005 KONE Corporation AR-11.65.015

All rights reserved. 44 (44) (C) 2010-01-26
Disclosure prohibited