WORK METHOD STATEMENT

HEAVY DUTY POLYMER FLOORING SYSTEM

FOR

PT. NIPPON SHOKUBAI INDONESIA

i-III Project

EPC Project

PROJECT DOCUMENT NO. :ED-000-CST-WMS-0021

Iskandar N. /
A 13-02-2020 For Information F. Adi Putra Budi S. M. Hayama
T. Fujita

REV DATE PURPOSE OF ISSUE PREPARED CHECKED APPROVED AUTHORIZED

 WORK METHOD STATEMENT
HEAVY DUTY POLYMER FLOORING SYSTEM
FOR
i-III Project
Issued 13-02-2020 Project Document No: ED-000-CST-WMS-0021 Rev.A Page 2 of 9

~ Revision History ~

Rev. Date Description of Change

A 13-02-2020 For Information

 WORK METHOD STATEMENT
HEAVY DUTY POLYMER FLOORING SYSTEM
FOR
i-III Project
Issued 13-02-2020 Project Document No: ED-000-CST-WMS-0021 Rev.A Page 3 of 9

CONTENTS
PAGE

I. GENERAL ....................................................................................... 4

I.1 Purpose ...................................................................................................... 4

I.2 Definition .................................................................................................... 4

I.3 Reference ................................................................................................... 5

II.SCOPE ............................................................................................ 5

III.MATERIAL, TOOLS & EQUIPMENT .............................................. 5

IV.WORK SEQUENCE ....................................................................... 5

IV.1 Preparation ................................................................................................. 5

IV.2 Substrate Condition .................................................................................... 6

IV.3 Polyfloor PFP-241 2K SB as a Primer Coat ................................................ 6

IV.4 Polyfloor PFT-253 2K SB as Epoxy Filler (Optional if There is a Concrete

Floor Repair) .............................................................................................. 6

IV.5 Polyfloor PFT-253 2K SB as a Seal Coat ................................................... 7

IV.6 Polyfloor PFT-253 2K SB as Finish Coat .................................................... 7

V.SAFETY PRECAUTION .................................................................. 7

VI.WORK FLOW CHART ................................................................... 9

 WORK METHOD STATEMENT
HEAVY DUTY POLYMER FLOORING SYSTEM
FOR
i-III Project
Issued 13-02-2020 Project Document No: ED-000-CST-WMS-0021 Rev.A Page 4 of 9

I. GENERAL
I.1 Purpose
The purpose of this Work Method Statement as guide for NSI i-III Project and explaining the
details of Heavy Duty Polymer Flooring System.

I.2 Definition
NSI PT. NIPPON SHOKUBAI INDONESIA
EPC Engineering, Procurement and Construction work
i-III Project NSI Acrylic Acid Plant Phase 3 Project
Project No. 18123
Site Location Kawasan lndustri Panca Puri,JI.Raya Anyer Km.122 Ciwandan
Cilegon 42447 Banten, Indonesia
CLIENT NSI
CONTRACTOR IKPT and SMCC consortium
TOYO Toyo Engineering Corporation.
IKPT PT. INTI KARYA PERSADA TEHNIK
SMCC PT. SMCC Utama Indonesia
JSA Job Safety Analysis
PTW Permite to Work
EDMS Electronic Document Management System
SHOKA TOYO’s Standard Document Management System
LMS Letter Management System as a sub-system of SHOKA
LAE Lead Assigned Engineers
AE Assigned Engineers
Approval Action of officially agreeing to EPC Deliverables or accepting them as
satisfactory
Review Formal assessment or examination of EPC Deliverables with the
possibility or intention of instituting change if necessary
 WORK METHOD STATEMENT
HEAVY DUTY POLYMER FLOORING SYSTEM
FOR
i-III Project
Issued 13-02-2020 Project Document No: ED-000-CST-WMS-0021 Rev.A Page 5 of 9

I.3 Reference
NSI’s and contractor’s HSE regulation.

II.SCOPE
This method statement cover general requirement for heavy duty polymer flooring system of
contractor in area i-III Project at PT. Nippon Shokubai Indonesia which requires the heavy duty
polymer flooring system.

III.MATERIAL, TOOLS & EQUIPMENT

1. Polyfloor PFP-241 2K SB (Epoxy primer);
2. Polyfloor PFT-253 2K SB (Epoxy seal coat and top coat);
3. Water barrier epoxy cement (if required);
4. Can lid opener;
5. Mixer machine;
6. Bucket;
7. Scale;
8. Spatula;
9. Rubber roll;
10. Subber squegee;
11. Spike roll;
12. Grinding machine;
13. Vacuum machine;
14. Masks;
15. Safety glasses;
16. Rubber gloves.

IV.WORK SEQUENCE
This method statement prior to work has to be briefed to all member of work team as a guide to
them and be able to do heavy duty polymer flooring system within quality and safety
requirements.

IV.1 Preparation
1. Submit work method statement and JSA for review prior to work implementation;
2. All machine and equipment to be used in the work should be checked and certified during
entry (driver’s licence or specialist certificate if required);
3. All worker to attend induction with safety personnel;
 WORK METHOD STATEMENT
HEAVY DUTY POLYMER FLOORING SYSTEM
FOR
i-III Project
Issued 13-02-2020 Project Document No: ED-000-CST-WMS-0021 Rev.A Page 6 of 9

4. Work permits before start to work shall be approved by safety team and placed in the
location put base cover ground;
5. Barricade working area and place warning signs (if required);

IV.2 Substrate Condition

1. Concrete compressive strength of at least K-250 or 25 Mpa;
2. Concrete surface should be flat surface (recommendation : trowelled finish condition);
3. Concrete age should be at leasr 28 days;
4. Concrete floor that are in direct contact with ground water should have a good
waterproofing or vapor barrier system;
5. Moisture content should be less than 5 percent (for solvent based);
6. All concrete damage including cracks should be repaired first.

IV.3 Polyfloor PFP-241 2K SB as a Primer Coat

1. Grinding all substrate surfaces with a grinding machine that attached to a vacum cleaner.
All laitance or existing coatings should be removed to to the hard surface of the substrate;
2. Mixing process;
a. Pour part A material into a clean bucket;
b. Mixing material part A by using a mixer until homogeneous between solid particles and
liquid;
c. Pour part B material into the part A bucket with a weight ratio of A : B = 4 : 1;
d. Mixing the mixture of part A and part B using a mixer for approximately 2 minutes.
3. Aplication process;
a. The dosage of using a mixture of part A and part B is 0.15 – 0.2 kg/m²;
b. Apply the mixture of part A and part B to the substrate area using rubber squeegee.
Then evenly use the rubber roll in a cross or opposite direction.
4. Wait to dry completely for at least 12 hours before proceeding to the next application stage.

IV.4 Polyfloor PFT-253 2K SB as Epoxy Filler (Optional if There is a

Concrete Floor Repair)
1. Mixing process;
a. Pour part A material into a clean bucket;
b. Mixing material part A by using a mixer until homogeneous between solid particles and
liquid;
c. Pour part B material into the part A bucket with a weight ratio of A : B = 4 : 1;
d. Mixing the mixture of part A and part B using a mixer for approximately 2 minutes.
2. Epoxy filler;
a. Component part A + B are mixed with talc (weight ratio = 1 : 3);
 WORK METHOD STATEMENT
HEAVY DUTY POLYMER FLOORING SYSTEM
FOR
i-III Project
Issued 13-02-2020 Project Document No: ED-000-CST-WMS-0021 Rev.A Page 7 of 9

b. Apply the mixture using a spatula. The function as an epoxy filler for repair or patching.
3. Wait for it to dry completely at least 24 hours before proceeding to the next application
stage.

IV.5 Polyfloor PFT-253 2K SB as a Seal Coat

1. Sanding all substrate surfaces first;
2. Mixing process;
a. Pour part A material into a clean bucket;
b. Mixing material part A by using a mixer until homogeneous between solid particles and
liquid;
c. Pour part B material into the part A bucket with a weight ratio of A : B = 4 : 1;
d. Mixing the mixture of part A and part B using a mixer for approxiately 2 minutes.
3. Application process;
a. The dosage for using a mixture of part A and part B is approximately 0.2 kg / m²;
b. Apply the mixture of part A and part B to the substrate area using rubber squeegee.
Then evenly use the rubber roll in a cross or opposite direction.
4. Wait to dry completely for at least 12 hours before proceeding to the next application stage.

IV.6 Polyfloor PFT-253 2K SB as Finish Coat

1. Sanding all substrate surfaces first;
2. Mixing process;
a. Pour part A material into a clean bucket;
b. Mixing material part A by using a mixer until homogeneous between solid particles and
liquid;
c. Pour part B material into the part A bucket with a weight ratio of A : B = 4 : 1;
d. Mixing the mixture of part A and part B using a mixer for approximately 2 minutes.
3. Application process;
a. The dosage for using a mixture of part A and part B is approximately 0.7 kg / m²;
b. Apply the mixture of part A and part B to the substrate area using rubber squeegee.
Then evenly use the rubber roll in a cross or opposite direction.
4. Wait to dry completely for at least 24 hours before used.

V.SAFETY PRECAUTION
Safety will be the first consideration and the highest priority. The heavy duty polymer flooring
system will follow safety viewpoints, following :

1. Make sure the necessary document prior to work is being approved by authorized
personnel;
 WORK METHOD STATEMENT
HEAVY DUTY POLYMER FLOORING SYSTEM
FOR
i-III Project
Issued 13-02-2020 Project Document No: ED-000-CST-WMS-0021 Rev.A Page 8 of 9

2. Ensure the risk of work to be performed, prior to start have been assessed and the
countermeasures have been determined. Make sure JSA are cascaded to the workers and
clearly understood before working starts;
3. Make sure “Tool Box Meeting” in working place is conducted before starting work;
4. Ensure all workers are wearing proper PPE during doing their job;
5. Make sure all tools and equipment are checked prior to use and regular checking shall be
done;
6. Safety sign and hard barricade should be placed surrounding the location and as per
directed by contractor. Clear and safety for access go to heavy duty polymer flooring
system area;
7. Proper lighting will be prepared before over time night work.
 WORK METHOD STATEMENT
HEAVY DUTY POLYMER FLOORING SYSTEM
FOR
i-III Project
Issued 13-02-2020 Project Document No: ED-000-CST-WMS-0021 Rev.A Page 9 of 9

VI.WORK FLOW CHART

Start

Work prepation

Substrate condition check

If there are un-good concrete

surface condition, first repair

Apply polyfloor PFP-241 2K SB as

a Primer Coat

Apply polyfloor PFT-253 2K SB as

a Seal Coat

Apply polyfloor PFT-253 2K SB as

a Finish Coat

Finish