Normal operation for pelletizer

valAppro
Name Normal operation for pelletizer Person Team Plant
in charge Leader Manager

No. Date 2019-04-03

Dept. PP Production Team Writer

/ / /
Rev. Date Description

0 2019-04-03 First Issue

In charge
Dept.Agreement

AgreementContents

/ / / / / / /

Distribution

A4 (210 x 297mm) PP PRODUCTION TEAM

 Doc. Name Doc. No. Initial Date Revised Date Rev Page
Normal operation for
D-4200-200 2019-04-03 - 0 2/5
pelletizer

TABLE OF CONTENTS

1. Purpose...............................................................................................................3
2. Equipment Specification....................................................................................3
3. Check List before Operation..............................................................................3
4. Operation sequence............................................................................................3
4.1 Start-up.......................................................................................................3
4.2 Stop.............................................................................................................3
5. Maintenance and Inspection...............................................................................4
6. Precautions and safety measures........................................................................4

A4 (210 x 297mm) PP PRODUCTION TEAM

 Doc. Name Doc. No. Initial Date Revised Date Rev Page
Normal operation for
D-4200-200 2019-04-03 - 0 3/5
pelletizer

1. Purpose
This procedure is aimed at Normal operation for pelletizer.

2. Equipment Specification
Fan Motor
Equi
Purpose Capacity Head Speed Power Current Remark
pment No.
m3/h mmH2O RPM kW Ampere
Pelletizer

3. Check List before Operation

1) Put CW in service to E-4805,E-4808

4. Commissioning sequence

4.1 Pelletizer start-up 준비

1) Start ⓐRF-3806
2) Run ⓑC-4813A ventilation fan
3) Start ⓒC-4802A pellets pneumatic transport blowers
4) Start ⓓZ-4813 vibration classifier
5) Adjust ⓔ opening
6) Start ⓕZ-4810 centrifugal dryer
7) Start ⓖC-4809 exhaust fan
8) Adjust ⓗ opening
9) Circulate ①PCW in D-4808 by running ⓘP-4808 PCW pump

4.2 Pelletizer start up

Once extruder unit starts
1) Introduce PCW to ② Z-4803 Extrusion unit by diverting ⓙHV-44815
2) PCW is separated out Pellet in Z-4809 pre dewatering screen and recycle to D-4808 PCW
tank through ② line
- PCW in Z-4811 is separated out Pellet and recycle to D-4808 PCW tank
- PCW in Z-4810 is separated out Pellet and recycle to D-4808 PCW tank through line
④

3) Pellet dewatered in Z-4810 is stored to D-4807 through line ⑥

4) Pellet stored in D-4807 is transferred to D-4901A~H by C-4802 blower through ⑦HV-
48907 ⓐRF-3806

A4 (210 x 297mm) PP PRODUCTION TEAM

 Doc. Name Doc. No. Initial Date Revised Date Rev Page
Normal operation for
D-4200-200 2019-04-03 - 0 4/5
pelletizer

A4 (210 x 297mm) PP PRODUCTION TEAM

 Doc. Name Doc. No. Initial Date Revised Date Rev Page
Normal operation for
D-4200-200 2019-04-03 - 0 5/5
pelletizer

5. Maintenance and Inspection

1) Bearing temperature shall not exceed 40 ° C above the ambient air temperature.
2) Grease injection to bearing housing should be done once / two months by machinery team.
(Grease injection is performed when an abnormal sound occurs.)
3) Grease injection to motor should be done by instrument/electric team.
4) Inspection shall be carried out once a day and once per month for vibration measurements.

6. Precautions and safety measures

1) When working, be sure to work with two people a set.
2) Every time work is done, it should be contacted by radio and familiar with state of
interworking.

A4 (210 x 297mm) PP PRODUCTION TEAM