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1. PRESSURE VESSELS AND VESSEL INTERNALS

(1) Columns/Drums
1.1. Work flow for commissioning
Phase Work Flow Procedure
Mechanically Complete

A. Make sure the following are complete

a. Internal Installation
b. Foundation
c. Piping
d. Instrument Connection
e. Painting and Insulation
f. Fire Proofing
g. Stage and Ladder
h. Grounding

B. Contractor to
a. Clean out columns
b. Open all manholes and inspection holes

C.Inspect Cleanliness; Contractor to

a. Close up internal manway
b. Head up column

Overall Tightness Test Final approval

for closure

D. Check Leakage

Start-Up Operation
Commissioning

E. Check Leakage

Ready For Service

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1.2. Checklist for Columns

Item No. :

Service :

Unit :

Manufacturer :

Activities Check Remarks

1. Check the vendor’s drawing, specification and
instructions, before starting the work

2. Make sure the following are complete :

(1) Internal installation
(2) Foundation
(3) Piping
(4) Instrument connection
(5) Painting and insulation
(6) Fire proofing
(7) Stage and ladder
(8) Grounding

3. Inspect inside column and internals cleanliness

4. Make sure internal manways are closed

5. Make sure column is headed up

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6. Check leakage during overall tightness test and

operation
* Thermal expansion check : Pipe line interference,
Support etc

Signature
Inspector :

Date :
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1.3. Reference check sheet

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(2) Packed Column
2.1. Work flow for commissioning
Phase Work Flow Procedure
Mechanically Complete

A.Make sure the following are complete

a.Internal Installation
b.Foundation
c.Piping
d.Instrument Connection
e.Painting and Insulation
f.Fire Proofing
g.Stage and Ladder
h.Grounding
Precommissioning

B. Operating engineer concerned to assist with washing operation

C. Contractor to line up for washing operation

Washing Operation

D. Contractor to clean out column

E. Inspect cleanliness; Contractor to head up column

Overall Tightness test

F. Check Leakage

Start-Up Operation
Commissioning

G. Check leakage

Ready for operation

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(3)Reactors
3-1.Work flow for commissioning
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Phase Work Flow Procedure
Mechanically Complete

A. Make sure the following are complete

a. Internal Installation
b. Foundation
c. Piping
d. Instrument Connection
e. Painting and Insulation
f. Fire Proofing
g. Stage and Ladder
h. Grounding
Precommissioning

B. Contractor to
c. Clean out reactors
d. Open all manholes and inspection holes

C.Inspect Cleanliness; Contractor to head up reactor

D. Operating engineer concerned to assist with drying operation

Line up for drying operation

Final approval
Drying Operation for closure

E. Maintenance engineer concerned to load catalyst

F. Close up internal manways, Head up reactor

Overall Tightness Test

G. Check leakage
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Phase Work Flow Procedure

Start up Operation
Commissioning

H. Check
a. Leakage
b. Hot spots on refractory lined reactor

Ready for service

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3-2.Checklist for Reactors

Item No. :

Service :

Unit :

Manufacturer :

Activities Check Remarks

1. Check the vendor’s drawing, specification and
instructions, before starting the work

2. Make sure the following are complete :

(1) Internal installation
(2) Foundation
(3) Piping
(4) Instrument connection
(5) Painting and insulation
(6) Fire proofing
(7) Stage and ladder
(8) Grounding

3. Inspect inside reactor and internals cleanliness

4. Make sure the arrangement for the drying operation

are complete

5. Witness catalyst loading

6. Make sure internal manways are closed

7. Make sure reactor is headed up

8. Check leakage during overall tightness test and

operation
 Thermal expansion check : Pipe line interference,
Support etc
 Hot spots on refractory lined reactor
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Signature
Inspector :

Date :