PROPOSED CONSTRUCTION

OF
COKE OVEN WHR POWER PLANT 10MW
AT
JAMNAGAR

DESIGN BASIS REPORT

AMINBHAVI AND HEGDE

Consulting Engineers Pvt Ltd
UCB Complex, I floor
Malmaddi, Station Road,
DHARWAD-580 001.
Ph: 0836-2747308
Email-www.ahcepl.com

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 INDEX

Sl. No CONTENTS PAGE NO

Introduction 03-03
1

Description of the Project. 03-04

2

Structural Design. 04-04

3

3.1 Design Approach 04-04

Geo Technical Investigation. 04-04

3.2

Material Dead Loads. 04-05

4

Live Loads. 05-06

5

Earthquake Loading 06-07

6

Response Under Seismic Conditions. 07-08

7

Wind Load 07-08

8

Temperature Load 08-08

9

Materials 08-08
10

11 Load Combinations 08-09

Requirement for Durability and Fire. 09-10

12

10-10
13 Water proofing specifications.

Design Codes & Standards 10-11

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1. INTRODUCTION.
M/s. Shreeji Group established in the year 1995, with main objective of providing
highest standard of integrity and quality in shipping related service. Further, M/s.
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 Shreeji group is now establishing a Coke Oven WHR Power Plant 10MW at
Jamnagar, Gujarat. The Latitude is 22 34’26.25” N and Longitude 70 13’41.73” E
and MSL: 15mt.

2. DESCRIPTION OF THE PROJECT.

The scope of work listed as below;

1. Boiler
2. Turbine & Generator Building
3. Air Cool Condenser
4. D M Plant
5. Storage Tank.
6. Switch Yard, etc.

The detailed scope for above buildings is as follows.

A. Discussion with you regarding project requirements of various civil works and
related activities.
B. Preparation of estimates based on input drawings.
C. Drawing as per specification of works and preparation of tender documents.
D. Assisting in tender evaluation & fixing up of contractors.
E. Preparation of release of detailed designs and drawings for RCC, Equipment’s
and Structural steel buildings-based on the input drawings received from supplier /
client.
F. Scrutiny and certification of contractor’s bills if required.
G. Attend to modifications which may become necessary at any stage of the works.

3. STRUCTURAL DESIGN.

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 The main considerations for the design of structure should be as follows: -
a. Structure safety, serviceability and functionality.
b. Availability of material, equipment and expertise.
c. Constructability and ease of maintenance.
d. Durability.

3.1 DESIGN APPROACH:

Structural Modeling: Three-dimensional model of building shall be generated

using latest versions of structural design software STAAD-Pro. All the
columns and beams will be idealized as line elements. All the shear walls will
be idealized as plate / shell element. The structure shall be analyzed and
designed for all possible combinations of gravity loads (dead and live loads),
and lateral loads (earthquake load, wind loads, and temperature loads as per
applicable / relevant IS Codes.)

Computer Models, Structural Analysis and Design: A preliminary three-

dimensional computer model will be formulated, incorporating all gravity, wind
and seismic loads using Response Spectrum Method, to develop the concept
framing for the building and ensure that the designed structural system
provides satisfactory global building response. The model will be further
developed during subsequent design to carry out detailed design. In general,
the following software shall be utilized during the various stages of the design
process.

Software’s Description
STAAD Pro-V8i/Latest 3-Dimensional FEM Software for Building Analysis &
Designs with In-house spreadsheets.
AutoCAD Software for Drafting and Detailing

3.2 GEO-TECH INVESTIGATION.

A Geotechnical Engineering Investigation for the project is conducted and the reports
for the same will be adopted for the design of foundations of structures.

4. MATERIAL DEAD LOADS.

All the permanent loads on the structure shall be applied as dead load. The
dead load in a building shall comprise of self-weight of beams, columns, walls,
partitions, floors, roofs and include the weight of all other permanent
constructions in the building and shall conform to IS:1911 Schedule of unit
weights of buildings material. Unit weight of various materials considered on
the structural members considered follows: -
IS 875 PART 1

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 Sl. No Item Density(t/m3)
1 Concrete 2.50
2 Steel 7.85
3 Saturated Soil 2.0
4 Water 1.0
5 Glass 2.6
6 Aluminum 2.7
7 115mm Brick work with 12/15 mm plaster 0.26 T/m2
8 230mm Brick work with 12/15 mm plaster 0.49 T/m2

Following loads shall be considered in structure for analysis.

i) Self -wt. of structure.
ii) Slab thickness and floor finish – as per actual.
iii) Filling for sunken areas.
iv) Any other loads envisaged during the detailed engineering.
v) Wall loads – as per actual.
vi) Landscape load: A minimum of 750mm thick wet earth filling shall be
taken at ground floor for non- tower area.
5. LIVE LOAD.

Live Loads on the entire floor shall comprise all loads other than dead loads. The
minimum live loads on different occupancies shall be considered as per IS 875 (Part
2).

Building Type UDL Concentrated Load

Industrial Building

Work areas without 2.5 4.5

machinery equipment

Work areas with

machinery/equipment
1. Light Duty 5.0 4.5
2. Medium Duty 7.0 4.5
3. Heavy Duty 10.0 4.5

Boiler rooms and plant 5.0 6.7

rooms - to be calculated
but not less than

Cafeterias and dining 3.0 2.7

rooms

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 Corridors, passages and 4.0 4.5
staircases including fire
escapes

Corridors. passages. 5.0 4.5

staircases subject to
machine loads. wheeled
vehicles - to be
calculated but not Jess
than

Kitchens 3.0 4.5

Toilets and bathrooms 2.0

6. EARTHQUAKE LOADING.

The structure is to be designed for the minimum static and seismic base shear set
out by IS 893-2016 (Part 1) latest using the parameters shown I the table below.

Design Earthquake 10% Chances of being exceeded

within a 50-year return period.

Seismic Zone Zone IV

Seismic Zone factor, ‘Z’ 0.24

Soil Profile As per Soil Report

Structures will be designed and constructed to resist the effects of earthquake loads.
The site is located on seismic zone 4.( MAP as below)

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7. RESPONSE UNDER SEISMIC CONDITIONS.
Seismic analysis of structure shall be carried out by response spectrum method for
the design of structural elements (Columns, Beam,Slabs & Shear Wall) as required.

8. WIND LOAD.
The Wind load shall be taken as per IS:875(Part 3)- 2015. Wind pressure calculation
done as follows.

Pz = 0.6Vz^2 KN/Sq.m

Vz = K1, K2, K3, K4 & Vb

Where
Vz = Design wind velocity.
Vb = Basic wind speed = 50 m/sec.
K1, K2, K3 & K4 = As per latest IS codes IS 875 -2015 (Part 3) & other relevant
with updated amendments.

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9. TEMEPERATURE LOAD.
If the length of the buildings is more than 45m building shall be analyzed for thermal

effects induced due to seasonal and diurnal temperature variations as per IS Code.

10. MATERIALS.

Concrete: Concrete mix of M25 to M35 Conforming with IS: 456 specification are
used which should be properly designed by the contractor. A Minimum
M25 grade of Concrete shall be used for Tall Structures and Water
retaining Structures.

Steel Reinforcement: Fe 500 D Grade (TMT Bars). Reinforcement bars shall be

conforming to IS: 1786, IS456, IS13920, IS16700, etc.

Structural Steel: E350, E250 grade of Steel Conforming to IS:226, IS:2062.

11. LOAD COMBINATIONS.

- Dead load.
- Dead load plus live load
- Dead load plus live load plus wind load
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 - Dead load plus live load plus seismic load
- Dead load plus wind load
- Dead load plus seismic load.

Combinations shown are minimum, Additional load combinations shall also be taken
as per IS 1893-2016, IS 456-200 and other relevant codes for the structural analysis.

12. REQUIREMENT FOR DURABILITY AND FIRE.

Concrete cover requirements are governed by Indian Code. The values in the
following table shall be appropriate for a fire rating of 2 Hrs.

The following classification also applies in the design of structural elements: -

Exposure Classification

Members in contract with the ground Moderate or severe as per site condition

Members in interior environments Moderate

Members in above-ground exterior Moderate

environments

In general, adopting the minimum concrete strengths and reinforcement covers shall
ensure the durability and the resistance of concrete elements. Values shown on the
drawings shall not be less than the following.

Element / Location Minimum Minimum Minimum fck

Cover thickness (mm) (used)
(mm)

Cast in Place concrete

1. Concrete cast against and 70 200 25

permanently exposed to earth.

2. Concrete exposed to weather

and not contact with ground
(Moderate)

a) RC slabs 25 125 25

b) RC walls 40 200 25

c) RC beams 30 200 25
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 d) RC Columns (Ties) 50 300 25

 Minimum concrete mix is M30 as per IS 16700.

 Minimum thickness of RCC wall (Shear wall / retaining wall) shall be 200mm
for Tower & Non-Tower area.

13. WATER PROOFING SPECIFICATION’S.

Water proofing material and process of laying, protection and maintenance as per
technical specification.

a Basement Membrane water proofing of HDP

1.2mm (Laid Continuously)

b Roof / Terrace without insulation EPDM 1.52mm + Mm + Heat reflecting

white glazed tile

c Roof / Terrace with insulation EPDM 1.52mm + Mm + Heat reflecting

white glazed tile

d Sunken floor of toilets & Kitchen Polymetric cement coating

e Podium for landscaping EPDM 1.52mm

 Please ensure non puncturing of waterproofing layer.

14. DESIGN CODES & STANDARDS.

Sl. No CODE NAME

1 IS 1893-2016 (Part 1) Criteria for earthquake

resistant design of
Structures

2 IS:13920 Ductile detailing of

reinforced concrete
structures subjected to
seismic forces

3 IS: 4326 Earthquake resistant

Design and Construction
of Buildings

4 IS:875(Part I, II, III & IV) Code and Practice for

Design Loads(Other than
Earthquake)
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 5 IS:456 Code for Plain and
Reinforced Concrete

6 SP:16 Design Aid for Reinforced

Concrete Structure

7 SP:34 Handbook on Concrete

reinforcement and
Detailing

8 IS:3370; Part I, II, III and IV Code of practice for

concrete structures for
storage of liquids

9 IS: 1786 Specification for high

strength Deformed Steel
bars and wires for
concrete reinforcement.

10 IS: 1904 Code and practice for

design and construction
of foundation in soils

11 IS:2950 Code and practice for

design and construction
of raft foundation.

12 IS:800 Code of practice for

general construction in
steel

13 IS:16700 Criteria for structural

safety of tail concrete
buildings

15 NBC-2016 National building Code of

India- 2016

NOTE: All the Codes Referred to/Used Shall be of latest Versions

(With UPTO Date Amendments).

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