Comments Resolution Sheet (CRS) Project No / Title Block 5 - AL SHAHEEN FIELD Development

Document Number: WHP01-PMC1-ASYYY-23-182002-0001 Revision 01 Rev. Date 9-Sep-19

Document Title: Inspection & Test Plan for Piping Fabrication & Erection (Topsides & Bridges)
Review Details
S/No Section/Para/Dwg. Reviewer Comments Proposed Change Response Closed Closed by

Martin
1 Section 3.0-Page 6 of 7 Hydrotest is 302035 Noted. a. Incorporated as is Closed Ng.L.Thanh
Thierry

The status of the comment shall be:

a. Incorporated as is
b. Incorporated with minor modification
c. Not incorporated
For status b and c, Contractor shall justify the reasons of the modification or of the rejection and provide the associated benefits and/or impacts (Including Preparation of Change Order Request)

Page 1 of 1 Major Projects Template MAJOR-ASY-MPQA-MPQA-FOR-000005_Rev00 Dated 09/06/2018

 Block 5 - AL SHAHEEN FIELD Development
Document Title:
Inspection & Test Plan for Piping Fabrication & Erection
(Topsides & Bridges)
Document Number: WHP01-PMC1-ASYYY-23-182002-0001 Date: 24-Sep-2019 Rev.: 02

Doc Type: ITP System: GENE Phase DE Status: AFC Class: 1

GLF - WHP01 – EPCI2

Inspection & Test Plan for Piping Fabrication &

Erection (Topsides & Bridges)

Is the document generated from an existing As-

YES NO X
Built?
Originator Document Number Last ASB Rev. :
Remarks:

02 24-Sep-2019 AFC Accepted for Construction N.L.THANH N T HA LT DON

01 09-Sep-2019 IFA Issued for Approval N.L.THANH N T HA LT DON

00 20-Jun-2019 IFR Issued for Review H.V.ANH N D TUNG LT DON

Rev. Rev. date Status Description Issued by Reviewed by Approved by

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Ref#erence should always be made to the on-line EDMS for the updated version
Major Projects Template MAJOR-ASY-MPQA-MPQA-FOR-000004_Rev00 Dated 09/06/2018

1 of 23 Page 1 of 7
 Block 5 - AL SHAHEEN FIELD Development
Document Title:
Inspection & Test Plan for Piping Fabrication & Erection
(Topsides & Bridges)
Document Number: WHP01-PMC1-ASYYY-23-182002-0001 Date: 24-Sep-2019 Rev.: 02

Doc Type: ITP System: GENE Phase DE Status: AFC Class: 1

REVISION HISTORY

Rev. Rev. Date Status History Issuer Reviewer Approver

00 20-Jun-2018 IFR Issued for Review H V ANH N D TUNG LT DON

01 09-Sep-2019 IFA Issued for Approval N.L.THANH N T HA LT DON
02 24-Sep-2019 AFC Accepted for Construction N.L.THANH N T HA LT DON

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Ref#erence should always be made to the on-line EDMS for the updated version
Major Projects Template MAJOR-ASY-MPQA-MPQA-FOR-000004_Rev00 Dated 09/06/2018

2 of 23 Page 2 of 7
 Block 5 - AL SHAHEEN FIELD Development
Document Title:
Inspection & Test Plan for Piping Fabrication & Erection
(Topsides & Bridges)
Document Number: WHP01-PMC1-ASYYY-23-182002-0001 Date: 24-Sep-2019 Rev.: 02

Doc Type: ITP System: GENE Phase DE Status: AFC Class: 1

TABLE OF CONTENT

1.0 PURPOSE ........................................................................................................................................ 4

2.0 SCOPE ............................................................................................................................................. 4

3.0 REFERENCES ................................................................................................................................... 4

4.0 DEFINITIONS AND ABBREVIATIONS ............................................................................................. 6

5.0 INSPECTION AND TEST PLAN ......................................................................................................... 7

6.0 RECORD .......................................................................................................................................... 7

7.0 APPENDICES ................................................................................................................................... 7

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Ref#erence should always be made to the on-line EDMS for the updated version
Major Projects Template MAJOR-ASY-MPQA-MPQA-FOR-000004_Rev00 Dated 09/06/2018

3 of 23 Page 3 of 7
 Block 5 - AL SHAHEEN FIELD Development
Document Title:
Inspection & Test Plan for Piping Fabrication & Erection
(Topsides & Bridges)
Document Number: WHP01-PMC1-ASYYY-23-182002-0001 Date: 24-Sep-2019 Rev.: 02

Doc Type: ITP System: GENE Phase DE Status: AFC Class: 1

1.0 PURPOSE

This Plan establishes the work process sequence, inspections and tests that are to be executed, documented with
involvement of CONTRACTOR, COMPANY & CERTIFYING AUTHORITY.

2.0 SCOPE

This document serves as a guideline for inspection of process piping fabrication which applied to Topsides and
Bridges of GALLAF project.

3.0 REFERENCES

SD-NOC-PVV-111 Piping Design Standard

SD-NOC-PVV-112 Piping Material Classes

SD-NOC-PVV-142 Valves

SD-NOC-PVV-143 Metallic Pipes

External Protection of Offshore and Coastal Structures and
SD-NOC-PVV-350
Equipment by Painting
Corrosion Protection of Fasteners for Subsea and Topside
SD-NOC-PVV-356
Applications
SD-NOC-PVV-144 Fittings

SD-NOC-PVV-145 Flanges

SD-NOC-PVV-146 Bolting for piping

SD-NOC-PVV-147 Gaskets for piping and vessels

SD-NOC-PVV-171 Steel piping fabrication

SD-NOC-PVV-173 Pneumatic testing of above ground piping systems

SD-NOC-PVV-175 Cleaning of piping and vessels

SD-NOC-PVV-611 Welding of pressure containing piping and equipment

Piping and equipment subject to severe sour service.
SD-NOC-PVV-612
Metallurgical and welding requirements
SD-NOC-PVV-614 Welding of duplex and super-duplex stainless steel

ASME B31.3 Process Piping

Qualification Standard for Welding and Brazing Procedures,
ASME IX
Welders, Braziers and Welding and Brazing Operators
WHP01-PMC1-ASYYY-23-282001-0001 Project Quality Plan

WHP01-PMC1-ASYYY-19-302011-0001 Piping Fabrication & Erection Procedure

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Ref#erence should always be made to the on-line EDMS for the updated version
Major Projects Template MAJOR-ASY-MPQA-MPQA-FOR-000004_Rev00 Dated 09/06/2018

4 of 23 Page 4 of 7
 Block 5 - AL SHAHEEN FIELD Development
Document Title:
Inspection & Test Plan for Piping Fabrication & Erection
(Topsides & Bridges)
Document Number: WHP01-PMC1-ASYYY-23-182002-0001 Date: 24-Sep-2019 Rev.: 02

Doc Type: ITP System: GENE Phase DE Status: AFC Class: 1

WHP01-PMC1-ASYYY-38-302002-0001 Material Control Procedure

Painting & Coating System Qualification Test Procedure for

WHP01-PMC1-ASYYY-12-302001-0001
Topsides & Bridges

WHP01-PMC1-ASYYY-23-302006-0001 Equipment Calibration and Maintenance Procedure

WHP01-PMC1-ASYYY-23-062001-0001 QC Tool - Equipment & Calibration Certificates

WHP01-PMC1-ASYYY-24-302022-0001 Material and Welding traceability procedure

WHP01-PMC1-ASYYY-24-302007-0001 Levelling & Dimension Control Procedure for Topsides & Bridges

WHP01-PMC1-ASYYY-21-302002-0001 Worksite Notification for Inspection Procedure

WHP01-PMC1-ASYYY-24-302001-0001 Welding Qualification Test Procedure

WHP01-PMC1-ASYYY-24-302002-0001 Welder Qualification Test Procedure

WHP01-PMC1-ASYYY-24-302004-0001 Welding Control Procedure

WHP01-PMC1-ASYYY-24-302005-0001 Welding Consumable Control Procedure

WHP01-PMC1-ASYYY-24-302003-0001 Weld Repair & Buttering Procedure

WHP01-PMC1-ASYYY-24-332002-0002 WPS Register for Piping

WHP01-PMC1-ASYYY-24-202002-0001 Piping Welder List & Certificates

WHP01-PMC1-ASYYY-23-302007-0001 Positive Material Identification Procedure

WHP01-PMC1-ASYYY-23-302023-0001 Hardness Testing Procedure for Piping

WHP01-PMC1-ASYYY-23-202002-0001 NDE Matrix for Piping (Topsides & Bridges)

WHP01-PMC1-ASYYY-23-202003-0001 NDE Operator List & Certificates

NDE Dye Penetrant Testing Procedure for Piping (Topsides &

WHP01-PMC1-ASYYY-23-302012-0001
Bridges)
NDE Radiographic Testing Procedure For Piping (Topsides &
WHP01-PMC1-ASYYY-23-302013-0001
Bridges)
NDE Magnetic Particle Testing Procedure for Piping (Topsides &
WHP01-PMC1-ASYYY-24-302008-0001 Bridges)

WHP01-PMC1-ASYYY-24-302009-0001 NDE PAUT Procedure for Piping (Topsides & Bridges)

NDE Ultrasonic Testing Procedure for Piping (Topsides &
WHP01-PMC1-ASYYY-23-302020-0001
Bridges)
WHP01-PMC1-ASYYY-19-302021-0001 Post weld heat treatment Procedure

Pickling & Passivation for Stainless Steel & Duplex Stainless

WHP01-PMC1-ASYYY-19-302013-0001
Steel of Piping & Welding Joint Procedure

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Ref#erence should always be made to the on-line EDMS for the updated version
Major Projects Template MAJOR-ASY-MPQA-MPQA-FOR-000004_Rev00 Dated 09/06/2018

5 of 23 Page 5 of 7
 Block 5 - AL SHAHEEN FIELD Development
Document Title:
Inspection & Test Plan for Piping Fabrication & Erection
(Topsides & Bridges)
Document Number: WHP01-PMC1-ASYYY-23-182002-0001 Date: 24-Sep-2019 Rev.: 02

Doc Type: ITP System: GENE Phase DE Status: AFC Class: 1

Inspection & Test Plan for External Blasting and Painting

WHP01-PMC1-ASYYY-12-282001-0001
(Topsides & Bridges)
Painting & Coating System Qualification Test Procedure for
WHP01-PMC1-ASYYY-12-302001-0001
Topsides & Bridges

WHP01-PMC1-ASYYY-19-302018-0001 Piping Reinstatement Procedure

WHP01-PMC1-ASYYY-19-302030-0001 Piping Cleaning Procedure

WHP01-PMC1-ASYYY-19-302031-0001 Flange Management Procedure

WHP01-PMC1-ASYYY-19-302035-0001 Hydro Test Procedure

WHP01-PMC1-ASYYY-23-302005-0001 Final Documentation Procedure

4.0 DEFINITIONS AND ABBREVIATIONS

COMPANY (CPY) NORTH OIL COMPANY (NOC)

CONTRACTOR (CTR) PTSC MECHANICAL & CONSTRUCTION CO., LTD (PTSC M&C)

CERTIFYING AUTHORITY (CA) BUREAU VERITAS (BV)

CRA CORROSION RESISTANT ALLOY

QC QUALITY CONTROL

ITP INSPECTION & TEST PLAN

QC-P No ITP INSPECTION NUMBER

WPQT WELDING PROCEDURE QUALIFICATION TEST

WQT WELDER QUALIFICATION TEST

PQR PROCEDURE QULIFICATION RECORD

WPS WELDING PROCEDURE SPECIFICATION

NDE NON DESTRUCTIVE EXAMINATION

RT RADIOGRAPHIC TESTING

SS STAINLESS STEEL

DSS DUPLEX STAINLESS STEEL

SDSS SUPERDUPLEX STAINLESS STEEL

PMI POSITIVE MATERIAL IDENTIFICATION

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Ref#erence should always be made to the on-line EDMS for the updated version
Major Projects Template MAJOR-ASY-MPQA-MPQA-FOR-000004_Rev00 Dated 09/06/2018

6 of 23 Page 6 of 7
 Block 5 - AL SHAHEEN FIELD Development
Document Title:
Inspection & Test Plan for Piping Fabrication & Erection
(Topsides & Bridges)
Document Number: WHP01-PMC1-ASYYY-23-182002-0001 Date: 24-Sep-2019 Rev.: 02

Doc Type: ITP System: GENE Phase DE Status: AFC Class: 1

To indicate mandatory full compliance in area of inspection beyond

which work shall not proceed without the specified activity, work or
HOLD POINT (H)
function being witness or verified by inspector. A request/notification for
inspection, 24 hours in advance shall give to CPY/CA

To indicate mandatory full compliance in area of inspection which will be

witnessed or verified by CPY and/ or CA. A request for inspection shall
WITNESS POINT (W)
give to CPY/CA 24 hours in advance. If CPY and/ or CA not be present at
the appointed time, CTR shall be free to proceed.

Fabrication activities are being randomly monitored, work or function is

observed by CPY/CA. Normal notice is not required to be given. A
MONITORING POINT (M)
request for inspection may be required by CPY subject to the criticality
of items to be inspected.

“Review Point” is specified for all documents and data outputs (including
inspections and/or tests results) required to be submitted for review by
REVIEW POINT (R)
CTR to CPY and/ or the CA, before executing the relevant task or part of
work or operations.

5.0 INSPECTION AND TEST PLAN

See attached appendix I - Inspection and Test Plan for Piping

6.0 RECORD

All inspection documents and QC Summary sheets shall be complied by project Quality Management Department
ongoing basis to maintain for final documentation.

7.0 APPENDICES

Appendix I: Inspection and Test Plan for Piping

Appendix II: Monitoring Check List
Appendix III: Welding Summary Report for Piping
Appendix IV: Inspection Release Note
Appendix V: Material traceability report

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Ref#erence should always be made to the on-line EDMS for the updated version
Major Projects Template MAJOR-ASY-MPQA-MPQA-FOR-000004_Rev00 Dated 09/06/2018

7 of 23 Page 7 of 7
 Block 5 - AL SHAHEEN FIELD Development APPENDIX I

INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 1 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

DOCUMENTATION

• Approved P&ID drawings

• Approved piping plan drawings
• Materials
• Cutting plan
• Test pressure
QC- P1 Isometric • Piping linelist H M/R R Isometric drawing register
• NDE
drawings • NDE procedure WHP01-PMC1-ASYYY-23-
• Spool direction
202002-0001_NDE Matrix for Piping
(Topsides & Bridges)
• NDE Operator List & Certificates (WHP01-
• NDE technicians PMC1-ASYYY-23-202003-0001)
Qualification of NDE operator qualification
certificates H W/R R
QC- P2 NDE • CV of NDE technicians register
Technicians • NDT personnel mock up test result

• Welding machines,
Equipments baking ovens, quivers • Equipment Calibration and Maintenance
Calibration • Inspection tools & Procedure (WHP01-PMC1-ASYYY-23- H M/R R Equipment list register
QC- P3 equipments 302006-0001)
• NDE equipments

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 2 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• Identification • Piping Materials Classes (SD-NOC-PVV-

• Dimension 112)
• Quantity • Steel piping fabrication (SD-NOC-PVV-171)
• Visual • Mill certificates
P4A
• Flange &valve • Purchase order
Material MRIR
QC-P4
receiving
protection • Packing list H W/R M/R
OS & D (if any)
inspection • Storage • Test certificates PMI report for CRA
• Mill certificates • Material control procedure (WHP01-PMC1-
• Color code ASYYY-38-302002-0001)
• Piece Mark • Positive Material Identification Procedure
• PMI check for CRA (WHP01-PMC1-ASYYY-23-302007-0001)
• Identification
• Size and trade name
• Quantity • Welding of pressure containing piping and
QC-
• Damage equipment (SD-NOC-PVV-611) MRIR
P4B Welding H M/R M/R
consumables • Mill certificate • Welding consumables control procedure OS & D (if any)
• Storage (WHP01-PMC1-ASYYY-24-302005-0001)
• Batch number
• Color code
• ASME IX
• Materials & • Approved pWPS
consumables mill • PQR matrix for piping
QC- P5 WPQT certificates • Welding Qualification Test Procedure H W/R R PQR & WPS register
• Welding parameters (WHP01-PMC1-ASYYY-24-302001-0001)
• NDE & mechanical test • Welding of pressure containing piping and
equipment (SD-NOC-PVV-611)

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 3 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• Approved WPS for piping welder

qualification
• Test coupon welding
• ASME IX WQT report
performance
QC-P6 • Steel piping fabrication (SD-NOC-PVV-171) Welder certificate
WQT • Visual inspection & H W/R R
NDE inspection • Welding of pressure containing piping and Welder ID card
equipment (SD-NOC-PVV-611) Welders register
• Mechanical test
• Welder Qualification Test Procedure
(WHP01-PMC1-ASYYY-24-302002-0001)

PRE-FABRICATION / ERECTION

• Approved isometric drawings

• Visual
• Cutting plan
• Piece marking &
Transfer heat • Mill certificates
number. • Material control procedure (WHP01-PMC1-
Cutting and ASYYY-38-302002-0001)
QC-P7 • Dimension M M/R M/R Material Traceability Report
bevelling
• Material type/grade • Leveling & Dimension Control Procedure for
Topsides & Bridges (WHP01-PMC1-
• Bevel angle
ASYYY-24-302007-0001)
• Color code
• Material and Welding traceability procedure
(WHP01-PMC1-ASYYY-24-302022-0001)

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 4 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• Spool number&Joint
number
• Approved WPS
• Root gap
• Bevel angle
• Steel piping fabrication (SD-NOC-PVV-171)
• Alignment
• Approved WPS
• Tack weld
• Approved isometric drawings Welding Summary Report
• Dimension
QC-P8 Fit-up • ASME B31.3 H M/R M for Piping (Refer to
• Edge preparation
• Piping Fabrication & Erection Procedure Appendix III)
• Heat number
(WHP01-PMC1-ASYYY-19-302011-0001)
• Angle of Elbow
• Flange squareness
• Flange orientation
• Surface cleaning
• Flange raised face
protection

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 5 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• WPS
• Welding consumbales
• Equipment calibration
• Preheat/ interpass
• Steel piping fabrication (SD-NOC-PVV-171)
temperature.
• Welding of pressure containing piping and
• Welders qualification
equipment (SD-NOC-PVV-611)
• Arc strikes
• Welding of duplex and super-duplex stainless
• Spatters
steel (SD-NOC-PVV-614) Monitoring Check List (if
QC-P9 Welding • Width of bead
• Approved WPS for piping require for Duplex and
• Welding Parameters
• Approved welder register M M/R M Super Duplex) – Appendix
• Weld identification
• ASME B31.3 II
• Welding sequences &
• Welding Control Procedure (WHP01-PMC1-
distortion
ASYYY-24-302004-0001
• Welding interruption
• Welding Consumable Control Procedure
• Color code (WHP01-PMC1-ASYYY-24-302005-0001)
• Monitoring check list for
DSS & SDSS
• Monitoring for CS Class
/ pre-heating
• WPS
• Visual request • Steel piping fabrication (SD-NOC-PVV-171-
Appendix I)
• Weld appearance
• Welding of pressure containing piping and
• Cracks
equipment (SD-NOC-PVV-611)
QC- • undercut Welding Summary Report
Visual • Approved WPS for piping
P10 • Spatters for Piping (Refer to
• ASME B31.3 H M/R M
• Arc strikes Appendix III)
• Leveling & Dimension Control Procedure for
• Distortion
Topsides & Bridges (WHP01-PMC1-
• Dimension check ASYYY-24-302007-0001)
• Spool identification

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 6 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• MT • Steel piping fabrication (SD-NOC-PVV-171)

• PT • Welding of pressure containing piping and
QC- • RT equipment (SD-NOC-PVV-611) M/R M/R R NDE reports
NDE
P11 • UT • NDE procedures
• PAUT • ASME B31.3

• WPS
• Welding consumable • Steel piping fabrication (SD-NOC-PVV-171)
• Welder qualification • Welding of pressure containing piping and
QC- Welding
P11A Production test • Welding parameter equipment (SD-NOC-PVV-611) H M/R R Testing reports
• Visual inspection & • Welding Qualification Test Procedure
NDE (WHP01-PMC1-ASYYY-24-302001-0001)
• Mechanical testing
• WPS
• Steel piping fabrication (SD-NOC-PVV-171)
• Sketch
• ASME B31.3
• Film tracing
Welding repair • Approved WPS for repair
• Request
QC- (if any) • Weld Repair & Buttering Procedure NDE reports (for repair)
P12 Repeat from P9, • Defect removal H M/R M
(WHP01-PMC1-ASYYY-24-302003-0001)
• DPI prior welding
P10, P11 & P12 • Welding control procedure (WHP01-PMC1-
• Preheat & interpass
ASYYY-24-302004-0001)
temperature
• Distortion Control
• Welding of pressure containing piping and
equipment (SD-NOC-PVV-611)
• Piping and equipment subject to severe sour
QC- PWHT for CS • PWHT Equipment
service. Metallurgical and welding M/R M/R R PWHT report
P12A (if require) • Chart Recorder
requirement (SD-NOC-PVV-612)
• Post weld heat treatment Procedure (WHP01-
PMC1-ASYYY-19-302021-0001)

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 7 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• Steel piping fabrication (SD-NOC-PVV-171)

• MT
• Welding of pressure containing piping and
NDE after • RT
equipment (SD-NOC-PVV-611) M/R M/R R NDE reports
PWHT • UT
• NDE procedures
• PAUT
• ASME B31.3

• Welding of pressure containing piping and

QC- Hardness Test • Weldments & base equipment (SD-NOC-PVV-611)
H M/R R Hardness Test Report
P12B for CS material (CS) • Hardness Testing Procedure for Piping
(WHP01-PMC1-ASYYY-23-302023-0001)

• Welding of pressure containing piping and

Positive Material
QC- • Weldments & base equipment (SD-NOC-PVV-611)
Indentification H M/R R PMI report
P12C
(PMI)
material (CRA) • PMI procedure (WHP01-PMC1-ASYYY-23-
302007-0001)

QC- Ferrite • Weldments & base • Welding of duplex and super-duplex stainless
H M/R R Ferrite Report
P12D Measurement material (DSS & SDSS) steel (SD-NOC-PVV-614)

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 8 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• NDE status
• Internal cleanliness
Spool release for • Protection ( flange &
QC- blasting & pipe end) • Data control/NDE report Inspection Release note
H M/R -
P13 painting • Flange raised protection • Isometric drawing (Refer to Appendix IV)
• Identification
(drawing/spool)
• Painting system
• Painting & Coating System Qualification
Test Procedure for Topsides & Bridges
(WHP01-PMC1-ASYYY-12-302001-0001)
• Inspection activities as • ITP for External Blasting and Painting
Blasting &
QC- per ITP for blasting and (WHP01-PMC1-ASYYY-12-282001-0001) - - - Blasting & painting report
painting
P14
inspection.
painting • Welded joint will follow: WHP01-PMC1-
ASYYY-19-302035-0001_rev02
Hydrotesting Testing Procedure & SD-NOC-
PVV-171 Rev.00_Steel Piping Fabrication
• Cleaning of piping and vessels (SD-NOC-
PVV-175)
• Surface cleanliness
• Pickling & Passivation for Stainless Steel &
QC- Pickling & • Identification Lines, Pickling/passivation report
Duplex Stainless Steel of Piping & Welding W M R
14A passivation system or spool (for line/system )
Joint Procedure (WHP01-PMC1-ASYYY-
• Tools & consumables
19-302013-0001)
• Isometric drawings

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 9 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• Check levelness of line

pipes
• Check slope of line pipe • Flange management procedure (WHP01-
• Check straighness of PMC1-ASYYY-19-302031-0001)
QC- Pipe spools line pipes • Steel piping fabrication (SD-NOC-PVV-171)
H M M/R
P15 installation • Check valve, instrument • Approved P&ID
• Piping support • Isometric drawing
installation • Incorporate with QC-P7 to QC-P12
• Incorporate with QC-P7
to QC-P12
• Steel piping fabrication (SD-NOC-PVV-171)
• Approved WPS
• Approved Isometric drawings (Pipe stress
QC- Pipe support • Repeat from QC-P7 to
isometrics) H M M
P16 installation QC-P11
• Approved pipe support drawings
• Welding control procedure (WHP01-PMC1-
ASYYY-24-302004-0001)
• Pipe support drawings
Pipe support • Inspection activities as • ITP for blasting and painting (WHP01-
QC-
blasting & per ITP for blasting and PMC1-ASYYY-24-302004-0001) - - - Blast and painting report
P17
painting painting • Blast and painting procedure (WHP01-
PMC1-ASYYY-12-302001-0001)

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 10 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• Spool/valve
cleanliness/ correct type
& size
• Rise face clean
• Approved Isometric drawings
• Gasket, ring joint
• Approved P&ID
QC- • Bolt nut dimension
Bolt tightening • Flange management procedure (WHP01- H M/R R Bolt tightening certificate
P18 • Joint number
PMC1-ASYYY-19-302031-0001)
• Tighten equipment
• Check bolt/nuts has
been painted with prime
expoxy layer of P05
before installed
• Approved test package
• Piping fabrication & Erection procedure
• Approved test package Construction Punch List
QC- Line check prior (WHP01-PMC1-ASYYY-19-302011-0001)
• Inspection/line check H H R Red Mark-up Isometrics
P19 to hydrotesting • Approved P&ID drawings (SD-NOC-EC-602
• Welding summary Red Mark-up P&IDs
10.3.5)
• Approved isometric drawings
• Approved test package
• Piping fabrication & Erection procedure
QC-
NDE check • NDE clearance (WHP01-PMC1-ASYYY-19-302011-0001) H H R Welding summary report
P19A
• Approved P&ID drawings
• Approved isometric drawings

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 11 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• Steel piping fabrication (SD-NOC-PVV-171)

• Internal cleanliness • Approved test package
• Flushing tools & • Approved punch list
QC-
Flushing equipments • Weld history summary ▪ Flushing certificate
P20 H M/R M
• Water quality certificate • Piping cleaning procedure (WHP01-PMC1-
• Draining / drying ASYYY-19-302030-0001)

• Hydrotesting tools & • Steel piping fabrication (SD-NOC-PVV-171)

equipments • Approved test package ▪ Hydrotest certificate
• Test pressure • Approved punch list ▪ Approved
QC- • Holding time • Weld history summary checksheets
Hydrotest
P20A • Pressure / temperature • Piping cleaning procedure (WHP01-PMC1- H W W ▪ Approved punchlist
Chart recorder ASYYY-19-302030-0001) ▪ Approved test
• Pressure Gauge • Hydrotest procedure (WHP01-PMC1- packages
• Water quality certificate ASYYY-19-302016-0001)
• Joint number • Approved test packages
Field weld • NDE clearance • ITP for blasting and painting (WHP01-
QC- Blasting & painting report
P21
blasting & • Inspection activities as PMC1-ASYYY-24-302004-0001) - - -
painting per ITP for blasting and • Blast and painting procedure (WHP01-
painting PMC1-ASYYY-12-302001-0001)
• Valve & instrument
installation & protection • Approved P&ID
• Check bolts & nuts have • Approved Isometric drawings
QC- been painted with prime • Re-instatement procedure (Piping H/M W/R R
Approved & Closed out
P22 Re-instatement epoxy layer of P05 / P06 Reinstatement Procedure) punchlist
before installed • Flange management procedure (WHP01-
• Bolt tightening PMC1-ASYYY-19-302031-0001)
• Punchlist

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INSPECTION AND TESTING PLAN FOR

PIPING FABRICATION & ERECTION (TOPSIDES & BRIDGES)
Page 12 of 12
INSPECTION
QC-P RECORD/REPORT
ACTIVITIES CHECK POINT DOCUMENT REFERENCE INVOLVEMENT
NO.
CTR CPY CA

• Painting completed
• Insulation Procedure
QC- Insulation (if • Surface cleanliness
• Shop drawings M/R M/R R Inspection Report
P23 any) • Type & size
• P & ID drawing
• Insulation cladding

• Approved drawings
• Approved test package
• Project specifications ▪ Approved Test
• Welding summary Packages
QC- • All relevant documents
P24
Final • Material traceability ▪ NDE report
shall be verified
documentation • NDE report H H R ▪ RT film
• As built drawings
• Final documentation procedure (WHP01-
PMC1-ASYYY-23-302005-0001)

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 Appendix II
PTSC MECHANICAL & CONSTRUCTION

MONITORING CHECK LIST

PROJECT : Check List No:
CLIENT : Date:
CONTRACT NO. : Page:
Monitor Equipment Am Meter No: Volt Meter No or Mon Arc

Project: GLF Contract No: Item/Spool No

Weld No: Welder No: WPS Ref

Check for the folloing Remarks
1 Welding Procedure Material Type/Grade Correct?

Thickness Correct?

WPS Correct?

2 Degrease prep's and filler wire

3 Weld prep's dressed and degeased

4 Argon hoses general condition

5 Joint fit up in accordance with WPS State measured gap

6 Bullets/Bridge tacks here appropriate/Tack Welding

7 Monitoring check at 20.9% and 0% O2

8 Backpurge O2 content Actual recorded

9 Purge flow rate State
10 Filler wire snipped where applicable

11 Gas lens where applicable

Interpass temperature and mid-pass temperature measured using a
12 Actual recorded ( see att)
Digital Contact Thermometer
13 TIG/SMAW run length Actual recorded
14 Digital Contact Thermometer are available and use

15 Heat quivers are operating

16 Weld consumable used are accordance with WPS

Measure and record heat input
17 Welding sequence and welding parameters are in accordance with WPS

1) Current 2) Volt 3) Welding speed A x V x T/ ROL=( see att)

18 Preheat is applied correctly and in accordance with WPS

19 Welder is qualified to weld to WPS

Approvals

Inspection Welding dept

Name:

Sign:

Date:
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 Block 5 - AL SHAHEEN FIELD Development APPENDIX III

WELDING SUMMARY REPORT FOR PIPING

PROJECT :
COMPANY : REPORT NO.:
CONTRACT NO. : DATE :
DRAWING NO. : LINE NO.: SHEET NO.: REV.:
RT/PAUT AFTER
FIT-UP VISUAL RT/PAUT MT/PT MT AFTER PWHT
SPOOL JOINT WELD PWHT PWHT FERRITE HARNESS PMI
WPS No. WELDER ID ACCEPTED ACCEPTED NDT RATE REMARKS
NO. NO. TYPE REPORT REPORT REPORT REPORT REPORT REPORT TEST REPORT REPORT
DATE DATE RESULT RESULT RESULT RESULT
NO. NO. NO. NO.

PENALTY
FOR J8
PENALTY
FOR J8

PENALTY
J6,7

Note: Weld type: BW(Butt Welds), SW(Socket Weld), FW(Fillet Weld), BRW(Branch Weld)

PTSC M&C COMPANY CA

PREPARED BY: REVIEWED/APPROVED BY: REVIEWED/APPROVED BY: REVIEWED/APPROVED BY:

NAME: NAME: NAME: NAME:

SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:

DATE: DATE: DATE: DATE:

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 Appendix IV Page 1 of 1
PTSC MECHANICAL AND CONSTRUCTION
INSPECTION RELEASE NOTES
PROJECT : RELEASE NO:

CLIENT : DATE:
CONTRACT NO. : INITIATOR:

PIPING:
PRIOR TO RELEASED FOR PAINTING

INDICATE BELOW ALL RELEVANT INSPECTION ACTIVITIES THAT HAVE BEEN COMPLETED BEFORE RELEASE
CLEARED

No DRAWING No. SPOOL No. Rev. SHEET Visual Punchlist COMMENTS

/NDT (Attached)

REMARKS:

PREPARED BY APPROVED BY
CONTRACTOR COMPANY
NAME NAME

SIGNATURE SIGNATURE

DATE DATE

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Appendix 5: Sample of Piping Steel Traceability Record

PTSC MECHANICAL AND CONSTRUCTION

PIPING STEEL MATERIAL TRACEABILITY RECORD

PROJECT: TRACE REPORT NO:

CLIENT: TRACE REPORT REV:

ISO NO.: SHEET NO.: … REV NO.: … DATE:

Size1 Size2 Size3 Sch1/ Sch2/ Q'ty

No. Item Description Material Spec/Grade Heat No. Rating MRIR No. Remark
(inch) (inch) (m) Thk1 Thk2 (m/pcs)

10

11

12

13

14

PTSC M&C CPY

Prepared by Reviewed/ Approved by Reviewed/ Approved by

Signature:

Name:

Date:

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