3/4/2020 ASSIGNMENT 2

NAME: MAHA SAEED

ID: F2016019039
SUBMITTED TO: SIR IRFAN
Q1. It is desired to design a 630 kVA distribution transformer having the input data shown in
Tables 2.6 to 2.12. If the rated line voltage of the LV winding is 200 V, calculate the following:

1. Volts per turn and thickness of the core leg.

2. Dimensions of the LV winding.
3. Weight of the small individual core.
4. Weight of the large individual core.
Solution:
To find volts per turn

𝑉𝐿𝑉 𝑙 =200 V

𝑉𝐿𝑣 𝑙
𝑉𝐿𝑉𝑃 =
√3

200
𝑉𝐿𝑉 𝑃 =
√3

𝑉𝐿𝑉𝑃 = 115.47

𝑉𝐿𝑉 𝑃
VPT=
𝑇𝑢𝑟𝑛𝑠𝐿𝑉

115.47
VPT=
15

VPT= 7.698

Thickness of core leg

𝐸𝑢= 𝑉𝑃𝑇
8.88.𝐶𝑆𝐹.𝐷.𝐹𝐷𝑚𝑎𝑥 .𝑓
7.698
𝐸𝑢 =
8.88.0.965.220𝑥10−3 .17000.50
𝐸𝑢 = 0.048 𝑚
DIMENSIONS OF THE LV WINDING

Number of turns of the LV winding

𝑇𝑢𝑟𝑛𝑠𝑀𝑎𝑖𝑛𝐿𝑉 = 𝑡𝑢𝑟𝑛𝑠𝐿𝑉
𝑇𝑢𝑟𝑛𝑠𝑀𝑎𝑖𝑛𝐿𝑉 = 15
Number of layers of the LV winding

𝐿𝑎𝑦𝑒𝑟𝑠𝐿𝑉 = 𝑇𝑢𝑟𝑛𝑠𝑀𝑎𝑖𝑛𝐿𝑉
𝐿𝑎𝑦𝑒𝑟𝑠𝐿𝑉 = 15

Width of the LV layer

𝑇𝐷𝐿𝑉 = 𝐺 − 2. 𝐶𝐶𝐸𝐸 − 2. 𝐷𝐿𝑉−𝐶

𝑇𝐷𝐿𝑉 = 261-2.3-2(6.5)
𝑇𝐷𝐿𝑉 = 0.242 𝑚

Width of the LV conductor with the insulation

𝑇𝑢𝑟𝑛𝑊𝑖𝑑𝑡ℎ𝐿𝑉 = 𝑇𝐷𝐿𝑉

Thickness of the LV winding

𝐿𝑎𝑦𝑒𝑟𝑠𝐿𝑉
𝐵𝐿𝐷𝐿𝑉 = (𝑡𝐿𝑉 + 𝐼𝐿𝑉𝐿 ).
𝐿𝐷𝑆𝑃𝐿𝑉
15
𝐵𝐿𝐷𝐿𝑉 = 0.79 + 0.28.
0.909
𝐵𝐿𝐷𝐿𝑉 = 17.65𝑚𝑚

Total thickness of the LV winding

𝑆𝑃𝐿𝐷𝐿𝑉 = 𝐵𝐿𝐷𝐿𝑉 + 𝐼𝐿𝑉−𝐶 + 𝐼𝐻𝑉−𝐿𝑉
𝑆𝑃𝐿𝐷𝐿𝑉 = 17.65 + 1.5 + 6.92
𝑆𝑃𝐿𝐷𝐿𝑉 = 26.05 𝑚𝑚

Maximum HV winding phase voltage at the maximum tap

𝑉𝐻𝑉 𝑃 =11.547𝑋10−3 .(1+0.05)

𝑉𝐻𝑉 𝑃 =12.12𝑘𝑉

Maximum number of turns of the HV winding

12.12 × 103
𝑇𝑢𝑟𝑛𝑠𝐻𝑉,𝑚𝑎𝑥 =
7.698

𝑇𝑢𝑟𝑛𝑠𝐻𝑉,𝑚𝑎𝑥 = 1.57𝑋103
Rated number of turns of the HV winding

11.547𝑋103
𝑇𝑢𝑟𝑛𝑠𝑀𝑎𝑖𝑛𝐻𝑉 = 1.57𝑋103 .
12.12𝑋103

𝑇𝑢𝑟𝑛𝑠𝑀𝑎𝑖𝑛𝐻𝑉 = 1500

Width of the HV layer

𝑇𝐷𝐻𝑉 = 261 × 10−3 − 2.3 × 10−3 − 2.39 × 10−3

𝑇𝐷𝐻𝑉 = 0.177

Width of the HV conductor with the insulation

𝑇𝑢𝑟𝑛𝑊𝑖𝑑𝑡ℎ𝐻𝑉 = 1.8 × 10−3 + 0.111 × 10−3

𝑇𝑢𝑟𝑛𝑊𝑖𝑑𝑡ℎ𝐻𝑉 = 1.911 × 10−3

Turns per layer of the HV winding

0.177
𝑇𝑢𝑟𝑛𝑠𝑃𝑒𝑟𝐿𝑎𝑦𝑒𝑟𝐻𝑉 = [ − 1] . 0.98
1.911 × 10−3

𝑇𝑢𝑟𝑛𝑠𝑃𝑒𝑟𝐿𝑎𝑦𝑒𝑟𝐻𝑉 = 89.78

Turns per layer of the HV winding (sub coil)

89.78
𝑇𝑢𝑟𝑛𝑠𝑃𝑒𝑟𝐿𝑎𝑦𝑒𝑟𝐻𝑉,𝑠𝑢𝑏−𝑐𝑜𝑖𝑙 =
3

𝑇𝑢𝑟𝑛𝑠𝑃𝑒𝑟𝐿𝑎𝑦𝑒𝑟𝐻𝑉,𝑠𝑢𝑏−𝑐𝑜𝑖𝑙 = 29.92

Number of layers of the HV winding

 1.57 × 10−3
𝐿𝑎𝑦𝑒𝑟𝑠𝐻𝑉 =
89.78

𝐿𝑎𝑦𝑒𝑟𝑠𝐻𝑉 = 17.48

Thickness and total thickness of the HV winding

17.48
𝐵𝐿𝐷𝐻𝑉 = (1.911 × 10−3 + 0.28 × 10−3 ). + 1.4 × 10−3
1

𝐵𝐿𝐷𝐻𝑉 = 39.69𝑚𝑚

𝑆𝑃𝐿𝐷𝐻𝑉 = 39.69 + 6.648

𝑆𝑃𝐿𝐷𝐻𝑉 = 46.338𝑚𝑚

Window width of the small individual core

𝐹1 = 26.05 + 46.338

𝐹1 = 72.388mm

Window width of the large individual core

𝐹2 = 2 × 72.388

𝐹2 = 144.776mm

3. FOR THE WEIGHT OF SMALL INDIVIDUAL CORE

Mean turn length of the small individual core

48
𝐶𝑀𝑇1 = 2. (72.388 + 261) + 2𝜋. [ + 3.5] − 8.3.5
2
𝐶𝑀𝑇1 = 811.56𝑚𝑚

Weight of the small individual core

 𝑆𝐶𝑊 = 811.56 × 10−3 × 220 × 10−3 × 48 × 10−3 × 0.965 × 7650
𝑆𝐶𝑊 = 63.26 𝐾𝑔

4. FOR THE WEIGHT OF LARGE INDIVIDUAL CORE

Mean turn length of the large individual core

48
𝐶𝑀𝑇2 = 2 × (144.776 + 261) + 2𝜋 × [ + 3.5] − 8 × 3.5
2
𝐶𝑀𝑇2 = 956.30𝑚𝑚

Weight of the large individual core

𝐿𝐶𝑊 = 956.30 × 10−3 × 220 × 10−3 × 48 × 10−3 × 0.965 × 7650

𝐿𝐶𝑊 = 74.54 𝐾𝑔

Below shown is the figure of parameters of small and large individual core