PROJECT NO.

10C0541A02

INTER BENDING SERVICES LTD.

IR-II U&O DBN PROJECT

DOCUMENT TITLE:

INSPECTION AND TEST PLAN FOR

STRUCTURE STEEL ERECTION WORKS

DOCUMENT NO:

QA-000-AA-5013

ARABIAN
INDUSTRIAL
FIBERS COMPANY
YANBU, KINGDOM CTCI
OF SAUDI ARABIA CORPORATION

CERTIFIED
2 Revised as per PMT’s comment PROJ.
1 Revised as per PMT’s comment Hank Hank Karl 10/12/11 MGR DATE
0 Issue for approval Hank Hank Karl 10/08/11 CLIENT DATE

REV. DESCRIPTION BY CHK. APPR. DATE PAGE 1 OF 11 QA-000-AA-5013

Item Doc Identity Comments By PMT Replied by CTCI Date

1 Activity A 02 Mark this activity as Witness (W) scope of Revised as per Page 3 12 Nov. 2011
inspection for both CTCI and PMT

2 Activity A 04 Mark this activity as Witness (W) scope of Revised as per Page 3 12 Nov. 2011
inspection for PMT

Arrange these activities in the following sequence.

Activity B 03, B Activity B 03 as B 05
3 Revised as per Page 4 12 Nov. 2011
04 and B 05 Activity B 04 as B 03
Activity B 05 as B 04
Add the following word in the work process
4 Activity B 04 activity Added as per Page 4 12 Nov. 2011
“Main Structure”

Mark this activity as Witness (W) scope of

5 Activity B 03 Added as per Page 4 12 Nov. 2011
inspection for PMT

6 Activity C & C01 Remove these activities form this ITP Added as per Page 4 12 Nov. 2011

7 Remove this activity from this ITP and submit a Added as per Page 4 12 Nov. 2011
Activity C 03
separate ITP for this activity

AA-5013-7
8 and AA- Remove these QVDs Followed 12 Nov. 2011
5013-8
Issue No. 3
Project No. 10C0541A02 IR-II U&O DBN PROJECT Revision No. Date Received 12 Nov 2011
Rev. 2
QA-000-AA-5013 Rev. 2
Title Inspection and Test Plan for Structure Steel Reply Date 12 Nov. 2011
Erection Works
 Page Sheet 1 of 2

INSPECTION & TEST PLAN (I&TP) No: QA-000-AA-5013 Rev. No. 2

ARABIAN INDUSTRIAL FIBERS COMPANY
YANBU, KINGDOM OF SAUDI ARABIA Rev. Date 12-Nov-2011

CONTRACTOR NAME: CTCI Corporation Contract No/Title: 10C0541A02 IR-II U&O DBN PROJECT
H = Mandatory HOLD Point.
Approval Print Name Signature Representative of indicated party must be in attendance

PROJECT TITLE: W = Witness Point.

Representative of indicated party to be
IR-II U&O DBN PROJECT CTCI notified. If not in attendance at specified time, inspection
may proceed

WORK AREA/ACTIVITY DESCRIPTION: R/S = Review/Surveillance

PMT Representative of indicated party to review / surveillance
STRUCTURE STEEL ERECTION WORKS work activity, submitted documents, results of test etc.

Contractor THIRD
Activity Work Process Characteristics Quality Control Acceptance Criteria/ Quality Verifying Document Subcontractor CTCI PARTY
PMT
No. Activity to be Verified Verification activity Specification (QVD)
H W R H W R/S H W R H W R/S

A Material and Foundation Release

Conformance to
A-01 Material inspection Test & Visual Check AISC303-05 PART7 ITP-EMI-1 V V V
Specification
Calibration of all the measuring
A-02 Calibration Report Visual Check SES B02-S02 Calibration Record V V V
and Test Equipment
A-03 WPS/Welder Qualification Qualification Record Visual Check AWS D1.1 Qualification Record V V V
Foundation Checked and As per inspection items SES B02-S02
A-04 Visual Check AA-5013-1 V V V
released in the Checklist of QVD IFC Drawing
Foundation Surface Preparation,
As per inspection items
A-05 Anchor Bolt Check and Pad Visual Check SES B02-S02 AA-5013-1 V V V
in the Checklist of QVD
Installation

B Erection
 Dimensional Check: Length, size As per inspection items SES B02-S02
B-01 Measure & Visual Check AA-5013-2 V V V
and bolt condition in the Checklist of QVD IFC Drawing
 Page Sheet 2 of 2

INSPECTION & TEST PLAN (I&TP) No: QA-000-AA-5013 Rev. No. 2

ARABIAN INDUSTRIAL FIBERS COMPANY
YANBU, KINGDOM OF SAUDI ARABIA Rev. Date 12-Nov-2011
Contractor THIRD
Activity Work Process Characteristics Quality Control Acceptance Criteria/ Quality Verifying Document Subcontractor PMT
CTCI PARTY
No. Activity to be Verified Verification activity Specification (QVD)
H W R H W R/S H W R H W R/S
Erection of beams, bracings etc. As per inspection items SES-B02-S02
B-02 Measure & Visual Check AA-5013-2 V V V
with columns in the Checklist of QVD IFC Drawing
Plumb & Level check prior to bolt As per inspection items
B-03 Measure &Visual Check SES-B02-S02 AA-5013-2 V V V
tightening (Main Structure) in the Checklist of QVD
As per inspection items
B-04 Bolt Tightening Visual Check SES-B02-S02 AA-5013-3 V V V
in the Checklist of QVD

As per inspection items SES-B02-S02 AA-5013-4

B-05 Grouting Check Test & Visual Check V V V V
in the Checklist of QVD SES-B51-S03 3rd Party Test Report
Inspection of gratings, handrails,
As per inspection items
B-06 kick plates, ladders and Visual Check SES-B02-S02 AA-5013-6 V V V
in the Checklist of QVD
staircases
C Paint/Touch-up Paint
Surface preparation
As per inspection items SES-B02-S02, T01-S01
C-01 and application of Paint Visual Check AA-5013-5 V V V
in the Checklist of QVD SES B02-S02, A01-S02
(if Applicable)
SES-B02-S02, T01-S01
Final Inspection of Structural As per inspection items SES B02-S02, A01-S02
D Visual Check AA-5013-6 V V V
Steel Erection in the Checklist of QVD SES A12-S01, A12-S02
IFC drawing
 ITP-EMI-1
EQUIPMENT / MATERIAL INSPECTION RECORD RECORD NO
DATE
PROJECT NO.
PURCHASE ORDER NO.
REQUISITION NO. REV.

PURCHASE SPEC. NO. REV.

INSPECTION ITEMS /
DESCRIPTION ITEMS： INVOICE NO.

CHECK RESULT

REQ’D CHECK ITEM RECORD NO. REMARK

SAT UNSAT

QUANTITY

PACKING &APPEARANCE
VISUAL
INSPECTION
MARKING

SIZE & DIMENSION

NOT NOT
MATERIAL TEST REPORT COMPLETION AVAILABLE

CERTIFICATION
REPORT REVIEW

OTHER EXAM.
& TESTS

Received By
Inspected By Approved By

TITLE /
SIGNATURE

DATE

NON-CONFORMITIES DISPOSITION DESCRIPTION : JUDGEMENT

 ACCEPTABLE

 REJECT

This material receiving inspection record should be completed and signed by the receiving person while materials are delivered.
N-540 84.11
 AA-5013-1
FOUNDATION RELEASE FOR Record No
PAD ELEVATION OF COLUMN BASE PLATE Date

Project No 10C0541A02 IR-II U&O DBN PROJECT Area No Page of

Location

Column Elevation Drawing No.

A. Foundation Release and Pad installation

Item Description of Check Inspection Results Remarks
Yes No N/A
01 Foundation inspections and tests complete.
02 Leveling plate or billet plate grouting complete and checked as per survey report below
03 Check Surface preparation and Pad installation completed
04 Anchor Bolts condition

B. Pad Elevation Survey Report

Pad Elevation of Column Base Plate (mm) Sketch
No Column Line
EN E ES S WS W WN N (Column Layout)
1
2
3
4
5
6
7
8
9
10
Calibration Record
Surveying Equipment Series No. Manufacturer Calibrated Date

Sub Contractor CTCI PMT

Name

Signature

Date

AA-5013-2
PLUMBING & LEVEL INSPECTION RECORD
Record No KC-Q-CV-2477
 Date 22 Jan.2013

Car
Project No. 10C0541A02 IR-II U&O DBN PROJECT Area No Page 2 of 2
Parking

Equipment Used Serial No. Calibration date

Structural Steel Column @ G/L S & R axis 27-50 @

Location Drawing No BSI-STR-ER-12-258-SH
Car Parking Area Phase 1
Inspection Result
Item Description of Check Result
Yes No N/A
01 Correct dimension and size
02 Match of member
03 Correct grade & length of bolts
04 Correct size & bolts condition

05 Correct Installed the Beam and bracing alignment, diagonal

to meet the required elevation
Column No Actual Reading Actual Reading Difference Allow. Result
Length Result
(N/S-Direction) (E/W-Direction) Tolerance Tolerance
(mm)
(mm) (mm) (mm) (mm) Accept Reject

Col.@ G/L S axis 39 2110 1 1

Col.@ G/L S axis 40 2110 3 2
Col.@ G/L S axis 41 2110 2 2
Col.@ G/L S axis 42 2110 1 2
Col.@ G/L S axis 43 2110 3 2
Col.@ G/L S axis 44 2110 1 2
Col.@ G/L S axis 45 2110 3 2
Col.@ G/L S axis 46 2110 2 2
Col.@ G/L S axis 47 2110 1 2
Col.@ G/L S axis 48 2110 2 1
Col.@ G/L S axis 49 2110 3 2
Col.@ G/L S axis 50 2110 2 3

Sub Contractor CTCI PMT

Name DANNY T. BUGAY MD. ABDUL MAJEED SIRAJ UL HASSAN

Signature

Date
 AA-5013-3

BOLT TIGHTENING RECORD Record No KC-Q-CV-2557

Date 07 Feb.2013

Project No. 10C0541A02 IR-II U&O DBN PROJECT Area No Car Parking Page 1 of 1

Car parking Shed Anchor Bolts @ G/L S, R,P,Q & T axis 27-53 @ Car Parking Area
Location
Phase 1
Drawing No. BSI-STR-ER-12-258-SH Bolt Tightening Method Turn of Nut

Connection Bolt Required Torque Value Result

Remarks
Component Type Size (N-m) Accept Reject
@ G/L S axis 27-38 HSB M20 410
@ G/L S axis 39-50 HSB M20 410
@ G/L R axis 27-38 HSB M20 410
@ G/L R axis 39-50 HSB M20 410
@ G/L P axis 27-50 HSB M20 410
@ G/L P axis 39-50 HSB M20 410
@ G/L Q axis 27-50 HSB M20 410
@ G/L Q axis 39-50 HSB M20 410
@ G/L T axis 51-53 HSB M20 410

Calibration Record

Equipment Series No. Manufacturer Calibrated Date

Torque Wrench KD4980542850 KD 22/01/12

Sub Contractor CTCI PMT

Name DANNY T. BUGAY MD. ABDUL MAJEED SIRAJ UL HASSAN

Signature

Date
 AA-5013-4
GROUT/POUR CARD Record No KC-Q-CV-2134
Date 05 Nov. 2012

Project No. 10C0541A02 IR-II U&O DBN PROJECT Area No 113 Page 1 of 1

Location Compressor 002A & 002B Drawing No XF37A-0113-001

BLOTS
GROUTING PARTS BASE PLATES Grout Material
CONBEXTRA EP150
PERIPHERY

INSPECTION RESULTS
DESCRIPTION REMARKS
Yes No N/A

1. Pre-grouting Inspection

1.1 Chipped

1.2 Soaked in water

1.3 Drain location/Vent holes in Base plate

1.4 Blow out

2. Grout Inspection
2.1 Specified material did not exceed self life/expired
date
2.2 The mix procedure used was in accordance with the
manufacturer’s recommendations.
2.3 Curing according to manufacturer’s recommendation
2.4 Temperature measured as per manufacturer’s
recommendation
3. Post-grouting Inspection

3.1 grouting formwork removed

3.2 Grout finishing according to specification

Note: Test report shall be attached.

Sub Contractor CTCI PMT

Name DANNY T. BUGAY MD. ABDUL MAJEED SIRAJ UL HASSAN

Signature

Date
 AA-5013-5
AA-5013-6
FINAL INSPECTION OF
PAINTING/TOUCH-UP STRUCTURAL
INSPECTION RECORD Record No
Record No KC-Q-CV-2538
STEEL ERECTION Date
Date 05 Feb. 2013
Project No. 10C0541A02 IR-II U&O DBN PROJECT Area No Drawing No
Area BSI-STR-ER-12-
Project No. 10C0541A02 IR-II U&O DBN PROJECT Drawing No.
No
Application 258-SH
Brand Name
Method
Location Car Parking Shed Structural Steel @ Car Parking Area Phase 1

Location
Inspection Results
Description of Check Remarks
Item Yes No N/A
Inspection Results
Item Description of Check Remarks
Structural elements (main structure, handrails, grating, kick plates, Yes No N/A
01
ladders or staircases)- installed and checked against drawings
Ensure that the area has been prepared, clean and it was dry/free
1 from condensation prior to the application of paint/coating
02 Structural elements - plumb, level, aligned

Verify that the coating/painting has been mixed and applied in

03 All
2 structural supports
accordance installed
with the relevantas per design
specification and/or manufacturer’s
recommendation

04 Anchor bolts nuts tight

Verify that the color of the paint applied was in accordance with the
3 requirements of relevant project specification.
05 Column base grouted

4 Verify
06 Bolted that the correct
connections number of coat has been applied in
checked
accordance with the requirements of relevant paint code.

Corre
07 Welded connections checked
Verify that the paint application has not fouled any moving parts (i.e.
5 valve spindle)
Anchor bolt holes for equipment located on steel structures meet the
08
manufacturer’s requirement
Verify that all defects have been repaired & touch-up in accordance
7 with the approved manufacturer’s instruction.
09 Coatings applied, touch-up complete
NOTES :
REMARKS :

Sub Contractor CTCICTCI PMT

Sub Contractor PMT

Name
Name DANNY T. BUGAY MD. ABDUL MAJEED SIRAJ UL HASSAN

Signature
Signature

Date Date