MAQUINARIA PARA LA CONSTRUCCION S.A.

Carretera de Sangroniz 34
48150 SONDIKA
VIZCAYA (España)
www.alba.es

LIGHT BENDING MACHINE DAE-16

Machine model: _ _ _ _ _ _ _ _ _ _ _ _
Number:_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Year of manufacture: _ _ _ _
Motor:_ _ _ _ _ _ _ _ _
Nº:_ _ _ _ _ _ _ _ _ _ _
Kw.:_ _ _ _ _ _ _ _ _ _
Voltage:_ _ _ _ _ _ _ _
Frequency:_ _ _ _ _ _ _ _
Shipped From Factory:_ _ _ _ _ _

KEEP THIS MANUAL FOR FUTURE REFERENCE

1. DESCRIPTION OF THE MACHINE......................................................................................................................................2

1.1 INTRODUCTION............................................................................................................................................................... 2
 1.2 MACHINE IDENTIFICATION..........................................................................................................................................2
1.3 GENERAL INFORMATION..............................................................................................................................................3
1.3.1 Observations on delivery......................................................................................................................................3
1.3.2 Description........................................................................................................................................................... 3
1.4 DIMENSIONS..................................................................................................................................................................... 3
1.5 TECHNICAL CHARACTERISTICS..................................................................................................................................3
1.5.1 Bending capacity..................................................................................................................................................3
1.5.2 Electrical connections...........................................................................................................................................3
1.5.3 Direction of motor rotation...................................................................................................................................4
1.6 APPLICABLE REGULATION...........................................................................................................................................4
1.7 ELECTRICAL DIAGRAM.................................................................................................................................................5
2. SAFETY DEVICES................................................................................................................................................................... 6
2.1 VOLTAGE.......................................................................................................................................................................... 6
2.2 OTHER CONSIDERATIONS.............................................................................................................................................6
3.INTENDED APPLICATIONS...................................................................................................................................................6
4. PUTTING INTO SERVICE......................................................................................................................................................6
5. MACHINE USE......................................................................................................................................................................... 7
6. MAINTENANCE....................................................................................................................................................................... 9
7. STORAGE................................................................................................................................................................................ 11
8.TROUBLESHOOTING........................................................................................................................................................... 11
9. PROHIBITED FORMS OF USE............................................................................................................................................12
10.GUARANTEE......................................................................................................................................................................... 13
11. LIST OF SPARES.................................................................................................................................................................. 14
DESCRIPTION OF THE MACHINE
Introduction
This machine has been manufactured with particular attention to user convenience and ease of
use. There is no danger either from the machine itself or during operation, provided the
recommendations described below are followed and the different safety devices work properly.
Those using the machine are responsible for respecting the instructions given in this
instruction manual supplied with the machine.
All the information contained in this manual is reserved and may not be reproduced or
communicated to third parties either fully or in part without prior authorisation from ALBA
S.A.
The manufacturer reserves the right to make modifications to incorporate improvements to the
machine, which may lead to certain details differing from those set out in this manual. In any
case, ALBA undertakes to adapt the manual without delay to take account of each
improvement.
Finally, ALBA S.A. does not accept responsibility for any injury or damage to persons or
property arising out of incorrect use of the machine or through a clear failure to follow these
instructions.
ALBA S.A. hopes that this machine’s performance is to your entire satisfaction.

Machine identification
The machine Nº should always be quoted whenever contacting ALBA S.A. in connection with
the machine.
This number is stamped on the rating plate which is located on the side protector panel (See
figure 1).

INFORMATION
Without the machine number issued by ALBA S.A., errors could occur in
obtaining the correct replacement parts.

General information

Figure 1

Rating plate
(machine number)

Observations on delivery
Check the following points when the machine is delivered:
1. That the order and the delivery correspond.
2. That the machine is in perfect condition, with all parts free from defects.
If either of these points is not satisfactory, contact ALBA S.A. or your area representative
immediately.
Description
The Light Bending Machine DAE-16 is a machine designed for use in the manufacturing
all types of metal stirrups. With this machine, it is possible to turn out between 700 and 1000
stirrups per hour (normal dimensions).
The bending plate is raised. It is bi-directional.

Dimensions
DAE-16
D
Net weight (kg.) 140
C
A 900 mm.
B
B 620 mm.
A
C 540 mm.

D 2260 mm.

Technical characteristics

Number of r.p.m. 25
Power 0,75 Kw

Bending capacity

DAE-16
Steel round (tensile strength)
NUMBER OF BARS
1 2 3 4 5 8 10
250 N/mm2 max.  mm. 16 a 14 12 - 10 - 8 6
400 N/mm2 max.  mm. 14 a 12 - 10 - 8 - 6
500 N/mm2 max.  mm. 12 10 - 8 - - 6
 u z
u Z

v x v X

400 V
400 V
w y

230 V
w y

230 V
Motor 230/400 V
50 or 60 Hz.

SL R S T SL R S T

Lower voltage Higher voltage

Electrical connections

w v u
Motor 220/440 V w v u
60 Hz. w1 v 1 u1
w1 v 1 u1
220 V

220 V

440 V

440 V
z1 y1 x1
z1 y1 x1

T S R SL
T S R SL

Lower voltage Higher voltage

Overload protection for the power supply, fuses, thermal circuit-breakers, mangetothermics
MUST BE OUTSIDE the machine control cabinet and situated at the origin of the supply cable.
This protection must be installed in the country of use by the user. A few general
recommendations are offered below.
Power Frequency. 0,75 Kw - 50 Hz 0,66 Kw - 60 Hz
Voltage. 230 400 415 220 440
Fuse current rating or automatic circuit breaker, A. 10 6 5 10 5
Minimum conductor cross-section in mm2 of plastic
0,75 0,75
sheathed multi-strand copper wire.

Direction of motor rotation:

NOTE: Téngase en cuenta el sentido de giro del motor
al cambiar de emplazamiento la máquina. Si el sentido
no es el deseado abrir el armario eléctrico y cambiar
de posición el conmutador.

Applicable Regulations
Governed by European Directive 98 /37/CE.
TRANSPORT
To correctly lift the machine, the slings should be looped
around the two ends of the tabletop as shown in the
illustration:
 WARNING:
Lifting the machine by any other method, or with inadequate slings, could
cause the machine to fall suddenly at great risk to persons or items
underneath.
Electrical diagram
 9 4
2
D3
83 84 10 11 1 6
71 72
53 54 2 130 5
13 14 1 14
1 2 0
23 24 4
3 4 3 4330 44
33 34 5 6 34 POSICIONES
5 6
43 44 21 22 21 3 22
210 0
22
6
0 Final de carrera 1
23 24
0 punto 0
53
A1 Limit switch- 2
C1 0 1 2 3
D1 Point “0”
e1 7 3
54 Limiteur Point
1A 8 “0”
POSICIONES
A1
2 4 6 1 3 5 1 3 5 A2
0 M1 0 C1 1
Blanco A2 A1 A1 2
A1 48
220 White C2 D2 1 2 3 3
1 3 5 2 4 6 2 4 6 13
48 V 50 Hz. Blanc 21 A2 A2
D1 C2
R S T 380 51 21
14 22
C1
54 E2 22
415 3 21 50 100 220
D2 KΩ KΩ KΩ
57 1A 03
22 13 9 220
440
60 4 D2 D3 KΩ
SL 61 D2
Marcha 4
Electrical diagram with double pedal

On 14 04 11
D3 C1
Marche
1 3 5 7 SG 62 120 KΩ 330 670 1
1 5
Parada de KΩ KΩ MΩ

1
3
5
7

0
2 4 6 8 emergencia
SG Emergency Stop 2

21
1

4
2
6
8
U V W Arrêt urgence
1 3 4 470 KΩ
Parada
Off
Parada de2 Arrêt
13

1
emergenciaq

X
X
Emergency Stop

2
X
X
Arrêt d´urgence C1

3M
R S T SL
Mp B-2506
B-2 Marcha-Parada- 14 2,2 MΩ
506 Operación
Control on Operatión
Marche-Arrêt-Operation

Pedal Corrector Selector de ángulos

Foot-Start Correcteur Angles Set-up
Pédal Programation d´angles

1
4
6
7
8

T
T
2

U
W
SL

SL
e1
C1

D1
C2

M
M

3
A1 e1
SG D3
M1 D2
SAFETY DEVICES
Voltage
Before connecting the bending machine up to the electrical supply, always check that the
supply voltage and frequency are suitable for the machine (usually 230/400 V – 50 Hz) and,
above all, that there is an EARTH, MAGNETOTHERMIC RELAY a DIFFERENTIAL relay.
When there is an interruption to the power supply, the machine should be unplugged and restarted once
the power supply has been restored. This prevents the machine from unexpectedly starting up when the
power returns.

Other considerations
Given the nature of the material to be bent, which is usually corrugated steel rod, ALBA S.A.
recommends the use of suitable safety clothing (gloves, boots, leather aprons, etc.).

INFORMATION
Working without appropriate safety clothing may cause grazes and other
injury to exposed parts of the body or to normal clothing.

INTENDED APPLICATIONS
The light bending machines are principally intended for use in the construction sector.
They are meant for bending the following:
 corrugated steel bars
 solid round
 square
 rims
CONSULT THE MANUFACTURER for any other uses

Putting into service

Before plugging the machine into a power source, one should be mindful of any rules, regulations, or special
considerations in effect in the country of use.
These machines are intended for connection to a three-phase current, with three wires R-S-T, with a
neutral.
Compare the voltage of the power source with the capacity of the machine; if the two do not
coincide, change the mains supply point for the machine.
The installation of this machine, in terms of positioning, requires no special conditions, except
that it be on a level spot so as to prevent movement caused by the minor vibration created in the
bending process.

WARNING:
Unsuitable voltage or frequency may cause serious damage to the electric
motor, while lack of a differential relay may even cause death.

The electrical power supply does, however, need particular care.

- First make sure that the electrical installation to which the machine is to be connected is
fitted with a differential thermal overload relay and an earth terminal.
- Also make sure that the voltage and frequency are suitable (except for special orders,
these machines work at 400 V – 50 Hz).
 MACHINE USE
Before starting up the machine, remove the bending pin in order to confirm the correct
direction of rotation (clockwise).

11

2 4

5 10
1
7

9 6
8

1. Main Power Switch with two possible positions: When set at "0," the machine is not
receiving power. The switch can be 'locked' in this position. When set at "1," the machine is
receiving power and ready to operate.
2. Green Operation Button: When this button is pushed the signal lamp (3) should light up.
Make sure that the emergency 'mushroom' knob is not activated. The machine is now ready
to execute the bending procedure.
3. Signal Lamp.
4. Red Stop Button: When this button is pressed, the power supply is cut and the signal lamp
(3) should go dark. By pushing the green operation button, the signal lamp should come on
again.
5. Red Mushroom Button: This button should be used as an emergency shut-off device.
When this button is pushed, power is cut to the motor and the signal lamp (3) should go dark.
To restart the machine, the red mushroom button (5) must be pulled back out and the green
operation button must be pressed again. If the green operation button is pressed before pulling
out the mushroom button, the signal lamp will not light up and the machine will not function.
6. Mobile Foot-Pedal. Pressing on the pedal executes the programmed angle. Once the
bending angle has been achieved, it is necessary to release the pedal in order for the machine to
return to the starting position. If the pedal is pressed during the return phase, the machine will
stop. In this case, the pedal must be pressed down again in order to return to the starting point.
For safety reasons, the machine will stop if the pedal is released before the bending angle has
been completed. Pressing it again returns the machine to the point of origin. If the pedal is
released during this return, the machine stops. This is an effective protection mechanism against
accidents.
7. Angle 1 Control: Programmable to approximately 50.
8. Angle 2 Control: Programmable to approximately 105.
9. Angle 3 Control: Programmable to approximately 190.
10. Corrector: Applicable to all angles. The corrector compensates for the tensile strength of
the material in accordance with the % of motor power being utilized.
11. Angles Set-Up: This allows any of three previously programmed angles (1, 2, 3) to be
selected.
OPERATION::
Programming of angles:
Let us imagine that three different angles (45, 90, 180) are desired for one single bar.
The indicator of the angle set-up is set at position 1. The angle-control knob for angle 1 is set at
45.
The indicator of the angle set-up is set at position 2. The angle-control knob for angle 2 is set at
90.
The indicator of the angle set-up is set at position 3. The angle-control knob for angle 3 is set at
180.
NOTE: The angles shown on the angle-control knobs are approximate. It is a good idea to do a
test of each of the programmed angles to detect any adjustments that may be necessary.
Process:
With the angle set-up set at position 1, place a bar on the plate. Depress the pedal. The bending
plate will execute the angle programmed in position 1, in this case 45. Remove the foot from
the pedal. The bending plate will return to its original position. Reposition the bar in the correct
spot for the second bend. Now select angle 2 on the angle set-up. By depressing the pedal again,
the bending plate will execute the angle selected as angle 2, in this case 90. Release the foot
pedal to allow the bending plate to return to its starting point. Once again, move the bar into the
correct position for the third bend. Select angle 3 on the set-up and press the pedal again for the
bending plate to complete angle 3, which in this case is 180.
The reversal of motor direction is timed, thereby eliminating the abrupt reversal of the reduction gear
mechanisms and avoiding possible malfunctions.
The bending angle is achieved with the help of a precision timer. Motor revolutions can vary as
a function of the motor power being used, which in turn depends on the characteristics of the
bar being bent. This can lead to small variations between the programmed bending angle and
the final product. Once the bending angles have been programmed, changes may occur in the
material to be bent (the diameter of the bar, its tensile strength, the number of bars being bent at
the same time, or their tensile strength). It is not necessary to reprogram the angles in order to
correct this variation. The CORRECTOR knob is equipped with an indicator that shows the %
of motor power utilized (25% - 50% - 75% - 100%), and by engaging it we can correct
variations.
To change the bending direction, remove the screws holding the eccentrics rule, the deadstops
rule, and the bending bracket. Switch all three to the opposite position, securing them by re-
tightening the screws. By altering the directional switch (located inside the electrical panel), the
machine will now be ready to execute a bend in the reverse direction.

The motor is equipped with an integrated protection system that uses thermistors to protect
against any overheating in the motor coils. When triggered, the thermistors will cut off the
power supply to the machine. Before pushing any buttons again to restart the machine, the
motor must be given time to cool down by 6C. Check for reasons why the thermistors might
have been triggered and correct the problem.
Among other reasons, the thermistors are triggered due to the following:
 Excessive operating frequency.
 A failure in one of the phases of the power supply.
 Excess or lack of voltage.
 High temperatures of working environment.
 Faulty cooling.
 Rotor obstruction, etc..
 MAINTENANCE
After each working day, it is a good idea to clean the machine by removing the bending plate. If
the machine is to be left inactive for an extended period, it is recommendable that the bending
orifices, pins, and bushes be greased up so as to protect against corrosion.
The reduction gear - brake motor comes with a lifetime lubrication using 1.5kg. of synthetic
grease (SHELL Tivela Compound A).
Temperature and service conditions are standard, that is to say between 10oC and 40oC; In
excess of these conditions of use, a different kind of grease must be used, one suited for each
particular case. Refer to manufacturer's recommendations.
ELECTROMAGNETIC BRAKE (The machine may be equipped with a LAFERT motor or an
ABB motor):
LAFERT Break Motor
 Adjustment and regulation of break:

65D2 65D1

Air gap

4 Front cover 19’Terminal 48 Brake cover

5 Flexible ring 23 Terminal cover (top/botton parts) 52 MF Draw bolt
6 Front bearing 31 MF Fan 55 Safety ring for rear bearing
8 Stator winding 32 Brake mounting flange 62 V. ring
9 Casing 35 Guide column 62’ V. ring
11 Shaft 36 Brake disc 63 Fan cover for rear cover
12 Rotor 37 Countermagnet 64 Safety ring for fan
13 Rear bearing 38 Spring 65 Nipple
14 Rear cover 43 Electromagnet 66 Key to rotate shaft
19 Terminal 44 Manual release lever

After having completed a theoretical 1 million maneuvers between adjustments to the air gap--
or before if considered necessary--due to the natural wear on the breaking surface, the air gap
should be adjusted and as well as the breaking torque.
 Adjustment of the air gap
The separation of the air gap should normally be 0.5mm, not to exceed 0.65mm. Adjustment at
any greater measurement should be carried out using the following instructions. Loosen the
securing nut (65) from the casing (48), exposing the break. Loosen the nuts (65D2) and place a
feeler gauge into the air gap. The nuts (65D2) are aligned so that the magnet flange matches
them perfectly. Once this is done, tighten the nuts (65D1) to block the magnet. At this point the
gauge is used again to see if any variation has occurred. The protective casing (48) is then
replaced in its original position.
 This operation should be done with the air gap in its proper condition. To regulate the
breaking torque, tighten and loosen the nuts (38C) in order to load and unload the springs (38)
responsible for determining the breaking torque. The maximum value must not exceed
y=15mm.
ABB Break Motor:
ADJUSTMENT OF THE AIR GAP
A fresh adjustment should be made before
the air gap reaches the maximum value
indicated in the table.
To calibrate the air gap, adjust the bushes
(058) after unlocking the bolts (060). Tighten
the 058 bushes on the container (030) until
achieving the correct value for the air gap
indicated in the table.
Tighten the bolts (060) with the tightening
torque "Cs" (see table).
This done, make sure that the air gap falls
within the value range indicated in the table
and that the value is uniform along the entire
surface.
Replace the friction disc (004.5) when it
has thinned down to the minimum
thickness indicated in the table.
Nominal Air Gap 0,2 mm. 003 Moving magnet 032 Coils

Maximum Air Gap 0,5 mm. 004.5 Friction disc 040 Friction counterdisc

Minimum Thickness 010 Guard 058 Bush

3,5 mm.
(004.5)

E 23 mm. 012 Protective ring 059.5 Springs

F 6 mm. 016 Power cord 060 Screw

G 12 x 14 030 Magnetic core mount 082 Washer

Tightening torque Cs 6 Nm 031 Magnetic core

Storage
Although the machine may be used in the open, it is advisable to protect it from rain and damp
during use.
The bending machine will last longer if it is cleaned and kept under cover at the end of each
working day.

TROUBLESHOOTING
MOTOR DOES NOT FUNCTION WITH PEDAL DEPRESSED

Main power switch or green Operation button not

Make sure the main power switch and green
pressed properly, or emergency 'mushroom' button
“Marcha” button are engaged, or pull out the
is engaged, preventing the signal lamp from
'mushroom' emergency stop.
lighting up.
Wait for the motor to cool down some 6C,
Machine is equipped with a thermistor protection
checking for possible reasons why the thermistors
system and has aborted the operation.
have been triggered. Press “Marcha” again .
Check the cord and the connection to the motor
terminals. Check the condition of the fuses or other
Interruption to the power source.
protective devices, both inside the machine and
external.
MOTOR DOES NOT FUNCTION WITH PEDAL DEPRESSED

The deadstop limit is not Engaged or is broken. Engage the deadstop limit or repair if necessary.

The reverser-contactor coil is burnt-out or in poor Check the reverser-contactor and change the coil
condition. and/or contacts if necessary.

Check to see why it has burnt-out and recoil or

The motor is burnt-out.
replace.

The pedal is faulty. Repair or replace.

THE MACHINE HAS INSUFFICIENT BENDING FORCE

Insufficient supply voltage to the machine (lower Check the supply voltage at machine input and take
than 5% less than nominal voltage). necessary steps.
Breaking strength of the bars being bent is higher In the bending process, always be conscious of the
than that specified in the bending capacity table. resistance to traction breaking strength of the bars
to be bent.
The disc brake does not “free” properly, causing a Check the brake, rectifier, and varistor.
reduction in the motor power.
Beariings or a part of the reduction gear is broken Check the reduction gear parts and their lubrication.
or needs greasing.

MOTOR OVERHEATS

Supply voltage to the machine is too high, or there Check supply voltage and that terminals are
is a faulty phase contact. properly tightened.

Motor working at maximum power or too high an operating Reduce the number of bars being bent or allow more time
frequency. between bends.

Disc brake does not free properly. Check the brake, rectifier and varistor.

AFTER MAKING THE BENDING ANGLE, DOES NOT RETURN TO POINT OF ORIGIN

Pedal is engaged or faulty. Stop depressing the pedal, repair, or replace.

The timer is faulty. Repair or replace.

Stop “O” limit switch is faulty. Repair or replace.

BRAKE DOES NOT WORK PROPERLY

One of the brake springs is broken. Check spring condition.

BRAKE DOES NOT WORK PROPERLY

The brake is worn, or air gap is higher than the allowed value. Check disc brake condition and air gap.

Burnt-out electromagnet coil. Change the mounting with core and coil.

PROHIBITED FORMS OF USE

Never use the bending machine:
 Without differential protection and electrical protection for the electrical power supply.
 Without the necessary safety clothing for safe handling (safety spectacles, gloves, etc.).
 To bend materials other than those specified.
 In places with inadequate lighting.
 In explosive atmospheres.
 Outside in bad weather conditions.
 With the machine connected to a socket without earth (ground) terminal .
GUARANTEE
1.- Assuming an 8-hour working day, our machines are guaranteed for six months against any defect in materials or
manufacture. All parts recognised as defective by our Technical Service shall be replaced free of charge at the
Factory, parts being delivered to us carriage free.
2.- If the machine is sent to the factory for servicing after having worked for a certain period, the inward and
outward carriage costs shall be payable by the purchaser.
3.- When the repair, service or replacement of small parts is carried out at the working site of the machine, the
corresponding costs of transport, labour of fitters or electricians, etc., shall be payable by the purchaser.
4.- This guarantee does not include breakdowns caused by normal wear and tear, poor machine handling, overload,
faulty installation or siting, or poor machine storage and maintenance.
5.- All components or materials which are not of our manufacture, such as bearings, motors, electrical automatisms,
etc., shall be limited to the guarantee provided by our suppliers.
6.- This guarantee shall be invalidated from the moment the machine is repaired or manipulated by third parties
without our prior authorisation, or if the established conditions of payment are not fulfilled.
7.- The factory shall not be liable to pay indemnity for damage or injury under any circumstances.

11

7 12-13 19
6
5 3-4 14
3-4-10

15

17
16

1
9-9’

2
8

20-21-22-23

24
18

25
11. LIST OF SP
Pos Name Code N.
1 Worktop plate 057.4507 1
2 Screw M6x25 DIN 7991-8.8 D799116025 4
3 Screw M12x40 DIN 931-8.8 D09312040 4
4 Flexible washer A-12 DIN-127 D0127-12 4
5 Deadstop rule assembly 057.4510 1
6 Fixed stop assembly 057.4511 1
7 Folding deadstop assembly 054.0018/1 1
8 Knob M 10 x 30 DPOMO10030 4
9 Raised plate 057.4501 1
9’ Connecting rod - cam 057.4502-057.4503 1-1
10 Washer DIN 9021 D9021-13 2
11 Angle bracket 057.4504 1
12 Screw M12x110 DIN 7991-8.8 D093312110 2
13 Nut M12 DIN 934 D0934M12 2
14 Screw M12x70 DIN 931-8.8 D093112070 4
15 Eccentric 057.0026 4
16 Eccentrics mount 057.0025 2
17 Eccentrics rule 057.4513 1
18 Chassis assembly 057.4516 1
19 Screw M14x50 DIN 7991-8.8 D093110030 2
20 Reduction gear assembly 057.4515 1
21 Screw M14 x 50 DIN 931-8.8 D093114050 4
22 Lock nut M14 DIN 985 D0985M14 4
23 Brake motor 1 C.V. (0,75 Kw) 057.1111 1
24 Slide ALBA 058.6030 1
25 Rating plate 057.0035 1
Bush  14 057.0006 1
Bush  20 057.0007 2
Pin  30 057.0008 1
Pin  40 057.0009 1
Pin  60 057.00010 1
Pin  80 057.00011 1
 12. LIST OF SPARE PARTS (DETAIL OF REDUCTION GEAR)

Pos Name Code N.

1 Raised plate 057.4501 1
2 Eccentric Shaft (Connecting rod – cam) 057.4502-057.4503 1
Eccentric shaft key
2’ 1
AB 12 x 8 x 32 DIN 6885
3 Double seal 30 x 40 x 7 1
4 Bearing 3206 R0326 1
5 Screw M5 x 10 DIN 912 D091205010 2
6 Deadstop 1
7 Separator bush 1
8 Gearwheel 1
9 Flexible ring 30 DIN 471 D0471-30 1
10 Bearing 6306 R06306 1
11 Screw M10x20 dIN 933 D093310020 4
Pinion securing washer 1
Pinion securing pin 1
12 Key A6x4,5x16 DIN6885 1
13 Screw M10x20 DIN 933 D093310020 1
14 Washer 10 DIN 127 D0127-10 4
15 Motor shaft pinion 1
16 Motor shaft separator bush 1
17 Double oil seal 35x47x7 1
18 Bearing 6202 R06302 1
Bearing NJ202 1
19 Separator bush 1
20 Key A5x5x12 DIN 6885 1
21 Gearwheel 1
22 Bague élastique 20 DIN 471 D0471-20 1
23 Key A6x6x20 1
24 Spacer ring 1
25 Chassis 057.1104 1
26 Gearwheel 1
27 Bearing 6304 R06304 1
28 Pinion shaft 1
29 Bearing 6204 R6204 1
30 Key B8x7x25 DIN6885 057.1104 1
 30

29 2’ 1

28 2
3
27
26 4

5
6
7
25
8

9
Filling Seal
10
Reduction gear Cód. 11
57-1110
12
13

24 14

23
22

21
15
20

19 16

18

17
Motor-reduction
gear assembly
 LIST OF SPARE PARTS (Detail of electrical panel)
Code Component Code Component
LC2-D0901 Reverser B202-16 Bihplat switch
GB2-CB06 Magneto-thermal
Auxiliarycut-
relay B2506-20Auxiliary relay Switch
outs
CA2-DN40 Auxiliary relay
Timer BASECETAC4x16 Cetac base
CA2-DN31 Auxiliary relay E-BA9S60V3W Reverser
Lampcontactor
ZB4-BV6 Magneto-thermal
Pilot head ZPD-11 Timer base
cut-outs
ZB4 -BV07 Pilot head E-FT210048 Timer
LA1- DN22 Chamber E-TR50VA Transformer 50 VA
XD2-C3030
Angle control Control E-CIRPOTEN3 Potentiometer circuit
ZB4-BT4 Heads CLAVIJA4x16 Plug 4  16
ZB4 – BZ102 Bodies
ZB4 – BZ101 Bodies
ZB4 – BA4 Head
ZB4 – BA3 Head
XCK-M116 Limit switch

Mains switch

Transformer

Terminal connector
strip

Switch
Card/stamped circuit board for
potentiometers

MAQUINARIA PARA LA CONSTRUCCION S.A.

Carretera de Sangroniz 34
48150 SONDIKA
VIZCAYA (España)
www.alba.es
 Dobladora DAE-16 L

Máquina modelo: _ _ _ _ _ _ _ _ _ _ _ _
Número:_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Año de fabricación: _ _ _ _
Motor:_ _ _ _ _ _ _ _ _
Nº:_ _ _ _ _ _ _ _ _ _ _
Kw.:_ _ _ _ _ _ _ _ _ _
Tensión:_ _ _ _ _ _ _ _
Frecuencia:_ _ _ _ _ _ _ _
Salida fábrica:_ _ _ _ _ _

MANTENGA ESTE MANUAL PARA FUTURAS CONSULTAS

LISTA DE REPUESTOS (Despiece)

Marca Denominación Código Piezas Marca Denominación Código Piezas
1 Guía de varillas 057.1013 2 10 Pedal EPEDAL 1
2 Tornillo D093112060 2 11 Maniobra eléctrica 057.1027 1
3 Arandela D0127-12 2 12 Regla de topes 057.1106 1
4 Arandela D9021-13 2 13 Tope largo 057.1008 1
5 Bulón 20 057.0007 1 14 Tope corto 057.1007 1
6 Bulón 30 057.1004 1 15 Plato elevado 057.1006 1
7 Tornillo mariposa D031608020 6 16 Escuadra con regla 057.1010 1
8 Encimera 057.1101 1 17 Rejilla 057.0115 1
9 Tornillo encimera D799116025 4

5-6

2-3-4

15
7
14

13

12

6
16

11
8

10
 LISTA DE REPUESTOS (Cuadro eléctrico)
Código Elemento Código Magnetotérmico
Elemento
LC2-D0901 Inversor (C1 + C2) TRANFJESIVA Transformador
Temporizador XCK-M116 C1 Finales de carrera ZPD-11 Base temporizador
Magnetotérmico
GB2-CB06 Magnetotérmicos
C2 E-FT210048 Temporizador
LA1-DN22 Cámara (C1) E-BOTON2818 Botón del potenciómetro
XB4-BT42 Pulsador E-P220K Potenciómetro
BASE CETAC DE 4X16 A Base

Base (fuera)

Transformador 30 Kva

Potenciómetro

LISTA DE REPUESTOS (Detalle del reductor)

Marca Denominación Código Cantidad

1 Plato elevado 057.1006 1
2 Eje excéntrica 1
3 Retén doble 30 x 40 x 7 1
 4 Rodamiento 3206 R03206 1
5 Tornillo M5 x 10 DIN 912 D091205010 2
6 Final de carrera 1
7 Casquillo distanciador 1
8 Rueda dentada 1
9 Anillo elástico 30 DIN 471 D0471-30 1
10 Rodamiento 6306 R06306 1
11 Tornillo M10x20 DIN 933 D093310020 4
Arandela fijación piñón 1
Casquillo fijación piñón 1
12 Chaveta A6x4,5x16 DIN6885 1
13 Tornillo M10x20 DIN 933 D093310020 1
14 Arandela 10 DIN 127 D0127-10 4
15 Piñón eje motor 1
16 Casquillo distanciador eje motor 1
17 Retén doble 35x47x7 1
18 Rodamiento 6202 R06202 1
Rodamiento NJ202 1
19 Casquillo distanciador 1
20 Chaveta A5x5x12 DIN 6885 1
21 Rueda dentada 1
22 Anillo elástico 20 DIN 471 D0471-20 1
23 Chaveta A6x6x20 1
24 Anillo distanciador 1
25 Bastidor 057.1102 1
26 Rueda dentada 1
27 Rodamiento 6304 R06304 1
28 Eje piñón 1
29 Rodamiento 6204 R6204 1
30 Chaveta B8x7x25 DIN6885 057.1104 1
 30

29 1

28 2
3
27
26 4

5
6
7
25
8

9
Tapón de llenado
10
Reductor completo 11
Cód. 57-1110
12
13

24 14

23
22

21
15
20

19 16

18

17
Conjunto motor-
reductor