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KM2833 Manufacturing Processes

Sem 1 2019/2020
Applications of Polymers and its
Impact

Prof. Dr. Andanastuti Muchtar


Centre for Materials Engineering and Smart Manufacturing
Packaging
Houseware
Automotive
Furniture
Medical- Antimicrobial
plastic component
Children Toys
Thermosets vs
Thermoplastics
Thermosets Thermoplastics
Curing • Contain polymers that cross-link • Soften when heated and become more
process together during the curing process to fluid as additional heat is applied.
form an irreversible chemical bond. • The curing process is completely reversible
• The cross-linking process eliminates the as no chemical bonding takes place.
risk of the product re-melting when • This characteristic allows thermoplastics to
heat is applied, making thermosets be remolded and recycled without
ideal for high-heat applications such as negatively affecting the material’s physical
electronics and appliances. properties.

Features • Thermosets significantly improve the • High strength, shrink-resistance and easy
and material’s mechanical properties, bendability.
Benefits enhances chemical resistance, heat • Depending on the resin, thermoplastics
resistance and structural integrity. can serve low-stress applications such as
plastic bags or high-stress mechanical
parts.
Thermoset Thermoplastic
Pros • More resistant to high • Highly recyclable
temperatures than • Aesthetically-superior finishes
thermoplastics • High-impact resistance
• Highly flexible design • Remolding/reshaping capabilities
• Excellent aesthetic appearance • Chemical resistant
• Cost-effective • Hard crystalline or rubbery surface
options
• Eco-friendly manufacturing

Cons • Cannot be recycled • Generally more expensive than


• More difficult to surface finish thermoset
• Cannot be remolded or reshaped • Can melt if heated
But, as
responsible
humans, you
need to
know….

Impact of Polymers
to the Environment
and our future
Video
• Plastic Pollution
https://www.youtube.com/watch?v=1P9syq3f6hQ
• Are You Eating Plastic for Dinner Short Film Showcase
https://www.youtube.com/watch?v=FjT8GG0ETQg
Plastic fork

Plastic fork removed from sea turtle's nose


https://www.youtube.com/watch?v=VRiTABRQOjk&t=6s
Reduce use of single-use plastics bag

•Always be sure to recycle the polymer items


•Participate in (or organize) a beach or river clean-
up
How to •Support bans of single use of plastic bags, straw
overcome? etc.
•Avoid products containing
microbeads
•Spread the issues and awareness related to plastic
pollution
•Support organizations addressing plastic
pollution
References

• https://www.modorplastics.com/plastics-learning-center/thermoset-vs-thermoplastics/
• http://www.scrappro.co.uk/1610plastics.aspx
• https://www.tradekorea.com/product/detail/P264744/medical-disposable.html
• https://www.scoopwhoop.com/Ever-Noticed-Numbers-Printed-Inside-The-Recycle-
Triangle-On-Plastics-Heres-What-They-Mean/#.7b3xq9gra
• https://www.pinterest.com/pin/558516791269622656/?lp=true
• https://www.quora.com/How-exactly-does-plastic-kill-animals-in-the-marine-environment
• https://www.motherjones.com/environment/2018/04/the-global-crisis-of-plastic-
pollution/

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