Tata Steel ,TGS

Mobile Launch Pad developed by Tata

Steel, TGS for
Indian Space Research Organization

© Tata Steel Ltd.

About TATA STEEL

• Tata Steel is one of the oldest large scale company in India, established in 1907.

• Today Tata Steel is a Fortune 500 Company and world's second‐most geographically
diversified steel producer, employing over 80,000 people in nearly 50 countries.

• The Tata Steel Group recorded a turnover of US$ 22.32 bn in the year ended March
31, 2015.

• Tata Steel is only Indian Steel company to win Deming Prize for Total Quality
Management two times.

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© Tata Steel Ltd.
About TATA STEEL -TGS

• TGS is a division of Tata Steel, established in 1968.

• We are one of the largest designer and manufacturer of plants and equipment in
India.
• Product portfolio includes precision machined components for various applications,
heavy fabrication with close tolerances.
• It is a business unit with Team of 100 designers with state of art designing facility at
Kolkata and Jamshedpur.
• Since it’s inception this unit has successfully Indigenized manufacturing of critical
equipment for our steel plant industry and even today we are market leader in this
field.
• It has in-house heat treatment facility.

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© Tata Steel Ltd.
Engineering Profile

• 3D-based engineering and simulation of in-house engineered

products with advantages such as:
• Virtual Validation / Audit in 3D for safety and ergonomics (Tata Steel’s Standard
on Safety and Ergonomics)
• Design Automation for Productivity Enhancement
• 3D-FEA based design optimisation techniques involving static, dynamic,
endurance, thermal and modal analysis as relevant.

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© Tata Steel Ltd.
3D Model of Lime Calcination Plant (KPO)

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© Tata Steel Ltd.
 Strengths & Facilities

A. Well Equipped Design & Technical service section having B. State of the Art Manufacturing facility

1. Highly experienced designers well versed with Indian, 1. 300 + well qualified, highly trained & experienced
American, German, British & Japanese standards production personnel
2. Equipped with CAD & CAE 2. Mechanical Assembly & testing facility of intricate &
complicated equipment.
Major Manufacturing Facilities - Overview
Layout 7 Bays : 24m x 330m each
Cross-bay : 2 X 24m x 240m
Material 10t, 20t, 40t & 100t EOT Cranes
Handling 3t/5t Traveling Cantilever Cranes & Jib Cranes
Machine Shop CNC Boring Machines
CNC Plano Millers
Vertical Borers
Gear cutting and Grinding Machines
Precision Grinding Machines, etc.
Workstations with software like CAAD, Pro-E, CREO-2, TEKLA, Welding and Heavy Fabrication (up to 300mm thick)
AutoCAD, ANSYS-14.5, STAAD.PRO V8-1, MATHCAD PRIME-2 Preparation Automatic Gas Cutting Machines
Straightening Machines, Plasma cutting
C. Well Equipped Quality Assurance department having Rolling/Bending Machines , etc.
1. Facilities for Chemical, Physical & Non Destructive Welding Manual Metal Arc Welding, Submerged Arc Welding,
FCAW Welding, TIG Welding, Electro-Slag welding, etc.
testing and Metrology lab
2. Well established ISO 9001 quality certification
3. 3 D Coordinate measuring machine
4. Stringent Quality control checks

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 Strengths & Facilities
Area:
• TGS (Open Yard) = 200,000 m²
• Marine Drive (Open Yard) 70,000m²
Material handling facilities:
• Crawler Crane 80t, 250T
• Goliath Cranes- 4 Nos. (30T)
Area: 10,000 m²
Beam manufacturing :
Capability:
• Web depth: upto 2 mtrs
• Flange width: 150mm-2000mm
• Length: upto 12m
• Web thickness: 6-40mm
• Flange thickness: 6-80mm
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 Facilities State of the Art Facilities
New Skoda Horizontal Boring machine

Heavy Boring machines

Small & Medium Boring machines

Crane Trolley Frame machining

4 M Vertical Boring machine

3D Axis Measuring Machine 8

 State of the Art Facilities

CNC Gas cutting m/c 7 Roll Plate Straightening Machine

3 Roll Plate Bending m/c

600t Press Brake

500t Vertical Press
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 State of the Art Facilities
New Skoda Horizontal Boring machine

Long shafts m/cing on Lathe

Poreba lathe (CNC)

4 M Vertical Boring machine

Gear cutting on HB machine

CNC Plano-miller
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 State of the Art Facilities
ssembly shop

Rotating Slab Transfer trolley

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Customer Segments & Products

Sl. No. Customer Segment, Customers & Products

1 Space - ISRO

2 Cement – Ambuja Cements, Binani Cements Ltd, Saudi Cement Company etc

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Kiln, Girth Gear and Mill Pinions for Saudi Cement Company
Customer Segments & Products

Sl. No. Customer Segment, Customers & Products

3 EPC Projects - Tata Steel, TCE

LCP – Kiln # 8 & 9 (TSL - Jsr) TCE Office - Jsr LCP – Kiln #1 (TSL - KPO)
4 Cranes – Tata Steel, NHPC Mega Hydro Power Project, Bhushan Steel Limited etc

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Ladle Handling Crane 340T EOT Crane for NHPC 375T Crane for Bhushan Steel Goliath Crane
Customer Segments & Products

Sl. No. Customer Segment, Customers & Products

5 Steel (Equipments) - Tata Steel, SAIL Plants – Bokaro, Bhilai, Rourkela, Durgapur, Vizag Steel
Plant, JSPL, Bhushan Steel Ltd. TCIL,BOC etc

Blast Furnace Stoves Torpedo Ladle Cars 2 mtpa Billet Caster

Slab Caster CRM Pickling Line CRM Continuous Galvanizing Hot Strip Mill

Etc……
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5. Customer Segments & Products

Sl. No. Customer Segment, Customers & Products

6 Railways – Indian Railways

16 Cylinder Engine Block Crank Case

7 Hydro & Thermal Power – Alstom Power India Ltd, Mitsubishi Heavy Industries, GE, Andritz

Other customer segments include Sponge Iron,

Aluminum etc

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Stator Frame Draft tube
375 T Ladle Crane

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Manufacturing Profile

• Preparation
• Equipped with CNC gas cutting, plasma arc cutting and different sizes of
roll / press bending machines.
• Plates up to 125 mm thickness or up to 5100 mm width can be rolled and
bent in cold condition.
• Fabrication & Welding
• 100 tons of weight, 19200 mm of height and 25000 mm of width
• A strong team of highly skilled and certified welders, well trained in SMAW,
TIG, MIG and CO2 welding processes and the use of semi-automatic and
automatic machines

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Manufacturing Profile

• Assembly
• Dynamic balancing
• Optical alignment telescope
• Load testing of gearboxes
• Heavy press fitting
• Induction heating
• Precision torque wrenches
• Hydraulic testing facilities
• Facilities and mechanisms to load
test multiples cranes in parallel.

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© Tata Steel Ltd.
Manufacturing Profile

• Machining – a wide range of > 100 precision machine tools

consisting of > 34 CNC types.
• Horizontal Boring Machines - floor and table Type and some CNC with
automatic tool changing devices – maximum spindle diameter: 200 mm,
maximum weight: 100 tons and table size:10mx10m
• Vertical Boring Machines – maximum table diameter of 4000 mm and 2500 mm
of height
• Gear Cutting and Grinding Machines – maximum module of 30mm and 3300
mm diameter
• CNC lathes – maximum diameter of 4500mm, 8500mm of length and 30 Tons of
weight
• Plano millers, Jig boring machine, Plasma hot machining, etc.

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Manufacturing Profile

• Miscellaneous Processes
• Heat treatment facility for normalising / stress-relieving / flame-hardening
/carburising / etc. of welded construction / work pieces on need-basis.
• Shot blasting chamber for surface preparation with a capacity to handle
work pieces of 5500 mm height and 4000 mm width.
• Painting Facility in 3 compartmental painting chambers of 4000 mm width
and 5000 mm height, as per the standard / customised requirement
• Weld clad process
• Castolin powder coating etc.

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Quality Assurance Profile

• Robust QA Process
• Metrology Laboratory and other equipment for chemical physical and non-
destructive testing and precision measurements as follows.
• Ultrasonic / X-ray / Gamma ray testing
• Die-penetrant and Magnetic particle testing
• Laser measuring system
• Optical alignment telescope
• 3D Co-ordinate measuring machine
• Gear profile testing machines

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List Of Machinaries
Machine Maximum Capacity No. of Machines
L=9 M, Dia(Carriage)=2.5 M,
Lathe Machines 46
Dia (Bed)=3 M
X= 3M, Y=2M, Z=1.6M
3 D axis Measuring Machine 1
Least Count = 0.1 micron
Milling Machine 2800X2500X9000mm 10
Spindle Dia=200 mm, Table
Horizontal Boring Machines 21
Size=4X4 M, Floor=10 M
Vertical Boring Machines Length=4M, Height=2M 8
125 mm max. Thickness (cold) 5100
Rolling / Bending Machine 5
mm width
Shearing Machine 25 mm x 3150 mm 2
Angle 150 x 150 x 18 mm, Rod 65
Angle Shearing Machine 1
mm, Square 55 mm
Horizontal Presses 600 tons 6

Vertical Presses 600 tons 1

Drilling Machines 75 mm dia 3

Profile Gas Cutting Machine 300 mm thick 5000 mm width 4
New Machines are being installed every year ,for example new welding machines dedicated to cater the Crankcase supply of Diesel Locomotive works, Railway.

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End Of Document
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