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QC Frequency Test Plan (5th Revision)
QC Frequency Test Plan (5th Revision)
Maximum Dry Density for 1) At the beginning for approval of each 1.52 g/cc Minimum 1) At the beginning for approval of each
1.3.1
Emb. up to 3m source and change of source source and change of source
6 % Minimum
California Bearing Ratio for
1.4 1) At the beginning for approval of each 1) At the beginning for approval of each
Subgrade Earthen Shoulders
source and change of source source and change of source
2) 1 2) 1
Tests per 3000 m3 The size of coarse material should not exceed Tests per 3000 m3
1.5 Grain size analysis 1) At the beginning for approval of each 75mm in embankment and 50mm in subgrade 1) At the beginning for approval of each
source and change of source source and change of source
No of samples
2) 2
0.5
No of samples
2) 2
0.5
1.6 Free Swelling Index Tests per 3000 m3 50% Maximum Tests per 3000 m3
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
1.8 Field Tests 1) 1 Test per 250 m3 1) 1 Test per 250 m3
Moisture Content Prior to
1.8.1 -2, +1 of OMC
Compaction
Field Dry Density of
1.8.2 Embankment Layers up to 6m 1) 1 Test per 1000 m2 95 % Minimum 1) 1 Test per 3000 m2
height
Field Dry Density of
1.8.3 Embankment Layers more 1) 1 Test per 1000 m2 97 % Minimum 1) 1 Test per 3000 m2
than 6m height 1) 1 Test per 500 m2 1) 1 Test per 2000 m2
Field Dry Density of Sub grade
1.8.4 97 % Minimum
layers
Nothan
Mean Density should not less of samples
the
0.5
Nothan
Mean Density should not less of samples
the
0.5
........1.65
1.9 Acceptance Criteria Specified density + [ 1.65 - ----------------------] X SD Specified density + [ 1.65 - ---
..( No of samples)0.5 ..
No of samples0.5 No of samples0.5
2 Granular Sub-Base ( GSB)
53.00 -
26.50 55-75
2.1 Sieve Analysis
9.5 -
4.75 10-30
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
At the beginning for approval of each At the beginning for approval of each
source and change of source source and change of source
As above If water absorption value is > <12% (Na2So4) As above If water absorption value is >
2.7 Soundness Test
2% <18% (MgSo4) 2%
% Passing by
IS Sieve (mm)
1) At the beginning for approval of each weight 1) At the beginning for approval of each
source and change of source source and change of source
53 100
45 95-100
22.4 60-80
3.1 Sieve Analysis
11.2 40-60
4.75 25-40
2.36 15-30
1) At the beginning for approval
2) 1 Testofper
each 1) At the beginning for approval
2) 1 Testofper
each
0.600 8.-22
source
100 m3 and change of source source
200 m3 and change of source
0.075 0-8
1) At the beginning for approval of each 1) At the beginning for approval of each
3.2 Los Angles abrasion value source and change of source 40 % Maximum source and change of source
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
At the beginning for approval of each At the beginning for approval of each
3.4 Flakiness & Elongation Index source and change of source . If water 30 % Maximum source and change of source . If water
absorption value is > 2% absorption value is > 2%
3.5 Soundness Test 1) At the beginning for approval each <12% (Na2So4)
2) 1 Testofper 2) 1 Testofper
1) At the beginning for approval each
200 m3 and change of source
source <18% (MgSo4) 500 m3 and change of source
source
3.7 Plasticity Index 2) 1 Test per 100 m3 6 % Maximum 2) 1 Test per 200 m3
Mean Density should not less than the Mean Density should not less than the
........1.65 ........1.65
3.8.2 Acceptance Criteria Specified density + [ 1.65 - -----------------------] X SD Specified density + [ 1.65 - ---------------------
.. No of samples0.5 .. No of samples0.5
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
4.1.1 Quality of Prime Coat emulsion Manufacturer's Test Certificate
2) 2 Tests per Lot 2) 2 Tests per Lot
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
4.2.1 Quality of Tack Coat emulsion -
2) 2 Tests per Lot 2) 2 Tests per Lot
1) 1 Test per 500m2 and not less than 2 2.5 to 3.0 kg/10m2 over granular surface
4.2.3 Rate of Spread of Binder 1) 3 Tests per day
Tests per day treated with primer
4.3 Aggregates
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
35 % Maximum
Los Angeles abrasion value
2) 1 Test per 50 30 % Maximum 2) 1 Test per
4.3.2 a) DBM
m3
350 m3
b) BC
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
Aggregate Impact Value
2) 1 Test per 50 a) 27 % Maximum 2) 1 Test per
4.3.3 a) DBM
m3 b) 24% Maximum 350 m3
b) BC
Three tests on agregates for each 400 Three tests on agregates for each 400
4.3.4 Sand Equivalent Test + of mix subject to two tests per plant + of mix subject to two tests per plant
per day per day
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
30 % Maximum
2) 1 Test per 50 2) 1 Test per
4.3.5 Flakiness & Elongation Index
m3 350 m3
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
Sodium Sulphate-12% Maximum
1) At the beginning for approval of each 1) At the beginning for approval of each
4.3.6 Soundness
source and change of source source and change of source
Magnesium
Sulphate-18% Maximum
1) At the beginning for approval of each 1) At the beginning for approval of each
4.3.8 Stripping Value Minimum retained coating should be 95%
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
4.3.9 Stone Polishing Value 50 % Minimum
source and change of source source and change of source
4.4 Bitumen VG-30 Grade 1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.4.1 Absoult Viscosity (Poise) tests per lot 2400 tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.4.2 Kinematic Visocity(cSt) tests per lot 350 tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.4.3 Penetration tests per lot 50 -70 tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.4.4 Ductility tests per lot 40 Cms Minimum (After TFOT) tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.4.5 Softening Point tests per lot 470C Minimum tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.4.6 Specific Gravity tests per lot 0.99 Minimum tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.4.7 Flash point tests per lot 220 0C Minimum tests per lot
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
Three test on agregates for each 400 Three test on agregates for each 400
4.4.8 Sand Equivalent Test plus of mix subject to two tests per plus of mix subject to two tests per
plant per day plant per day
40mm Grade-1
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
4.5.8 Field Tests
4.5.10 Field Density of Asphalt layers 1) 1 Test per 250 m2 98 % Minimum 1) 1 Test per 700 m2
Mean Density should not less than the Mean Density should not less than the
........1.65 ........1.65
4.5.11 Acceptance Criteria Specified density + [ 1.65 - --------------------------------] X SD 5.16 Specified density + [ 1.65 - ---------------------
.. No of samples0.5 .. No of sample
4.6 Bitumen VG-40 Grade 1) At the beginning for approval
No of of each 0.5
samples 1) At the beginning for approval
No of of each 0.5
samples
source and change of source source and change of source
2) Two 2) Two
4.6.1 Penetration tests per lot 40 - 60 tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.6.2 Absoult Viscosity (Poise) tests per lot 3200 tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.6.3 Kinematic Visocity(cSt) tests per lot 400 tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.6.4 Ductility tests per lot 40 Cms Minimum (After TFOT) tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.6.5 Softening Point tests per lot 50 0C Minimum tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.6.6 Specific Gravity tests per lot 0.99 Minimum tests per lot
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
2) Two 2) Two
4.6.7 Flash point tests per lot 220 0C Minimum tests per lot
Three test on agregates for each 400 Three test on agregates for each 400
4.6.8 Sand Equivalent Test plus of mix subject to two tests per plus of mix subject to two tests per
plant per day plant per day
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
4.7 Bituminous Concrete (BC)
% Passing by
IS Sieve (mm)
weight
26.50 100
19.00 79-100
1) At the beginning for approval 13.20 59-79 1) At the beginning for approval
9.50 52-72
4.7.1 Sieve analysis 4.75 35-55
2) A set of three specimens for each 2) A set of three specimens for each
400 tons of mix subject to a minimum 2.36 28-44 400 tons of mix subject to a minimum
of 2 tests per plant per day 1.18 20-34 of 2 tests per plant per day
0.600 15-27
0.300 10.-20
0.150 5.-13
0.075 2.-8
2) A set of three specimens for each 2) A set of three specimens for each
4.7.5 Voids in mineral aggregate 400 tons of mix subject to a minimum 14 % Minimum 400 tons of mix subject to a minimum
of 2 tests per plant per day of 2 tests per plant per day
4.7.10 Field Density of Asphalt layers 1) 1 Test per 250 m2 98 % Minimum 1) 1 Test per 250 m2
Mean Density should not less than the Mean Density should not less than the
........1.65 ........1.65
4.4.11 Acceptance Criteria Specified density + [ 1.65 - --------------------------------] X SD Specified density + [ 1.65 - ---------------------
.. No of samples0.5 .. No of samp
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
5 Cement OPC53 Grade
1) At the beginning for approval
No of of each 0.5
samples 1) At the beginning for approval
No of of each 0.5
samples
5.1 Chemical Tests source and change of source source and change of source
5.1.1 Chlorides(as cl) 1) At the beginning for approval of each 0.05 % Maximum 1) At the beginning for approval of each
source and change of source source and change of source
Ratio of alumina to that of iron 1) At the beginning for approval of each 1) At the beginning for approval of each
5.1.2 0.66 Minimum
Oxide source and change of source source and change of source
5.1.3 Magnesium (MgO) 1) At the beginning for approval of each 6.0 % Maximum 1) At the beginning for approval of each
source and change of source source and change of source
Sulphuric Anhydrade 1) At the beginning for approval of each 3.0 % Maximum 1) At the beginning for approval of each
5.1.4
(% by mass) source and change of source source and change of source
5.1.5 Loss on Ignition 1) At the beginning for approval of each 5.0 % Maximum 1) At the beginning for approval of each
source and change of source source and change of source
5.1.6 Insoluble Residue 1) At the beginning for approval of each 3.0 % Maximum 1) At the beginning for approval of each
source and change of source source and change of source
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
1) At the beginning for approval of each 1) At the beginning for approval of each
5.2.4 source and
Cement Mortar cubes Compressive change of source
Strength source and change of source
Compressive Strength
Soundness
5.2.7 2) 10 mm Maximum 2)
(Le-Chatlier method) One test per lot subject to a maximum One test per lot subject to a maximum
of 500Tonnes of 500Tonnes
6 Concrete Works
% Passing by
IS Sieve (mm)
weight
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source 80 100 source and change of source
Sieve analysis for all in
6.1.1 2) 2)
aggregate 40 95-100
Once test for every days work of each Once test for every days work of each
fraction of coarse aggregate 20 45-75 fraction of coarse aggregate
4.75 25-45
0.600 .8-30
0.150 0-6
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
6.1.2 Flakiness Index 35 % Maximum
2) 2)
Once in a month Once in a month
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
% Passing by
Deleterious
weight
Materials
(Maximum)
Coal& Ignite 1
1) At the beginning for approval of each Clay Lumps 1 1) At the beginning for approval of each
6.1.3 Deleterious Materials source and change of source source and change of source
Material finer than
3
75 microns sieve
Soft Fragment -
Shale -
Total 5
1) At the beginning for approval of each 1) At the beginning for approval of each
6.1.4 Water absorption source and change of source 2 % Maximum source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
6.1.5 Aggregate Impact Value 45% Max
2) 2)
Once in a month Once in a month
6.2 Fine Aggregates - IS:383
% Passing by
IS Sieve (mm)
weight
10 100
4.75 90-100
1) At the beginning for approval of each 1) At the beginning for approval of each
Sieve analysis for fine 2.36 60-95
6.2.1 source and change of source source and change of source
aggregate Zone - I
1.18 30-70
0.600 15-34
0.300 5.-20
0.150 0.-10
% Passing by
IS Sieve (mm)
weight
10 100
4.75 90-100
Sieve analysis for fine 1) At the beginning for approval of each 2.36 75-100 1) At the beginning for approval of each
6.2.2
aggregate Zone - II source and change of source source and change of source
1.18 55-95
0.600 35-59
0.300 8.-30
0.150 0-10
% Passing by
IS Sieve (mm)
weight
10 100
4.75 90-100
Sieve analysis for fine 1) At the beginning for approval of each 2.36 85-100 1) At the beginning for approval of each
6.2.3
aggregate Zone - III source and change of source source and change of source
1.18 75-100
0.600 60-79
0.300 12.-40
0.150 0-10
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
% Passing by
Deleterious
weight
Materials
(Maximum)
Coal& Ignite 1
Clay Lumps 1
1) At the beginning for approval of each 1) At the beginning for approval of each
6.2.4 Deleterious Materials source and change of source source and change of source
Material finer than
3
75 microns sieve
Soft Fragment -
Shale 1
Total 5
1) At the beginning for approval of each 1) At the beginning for approval of each
Material finer than 75 micron
6.2.5 source and change of source 3 % Maximum source and change of source
sieve
1) At the beginning for approval of each 1) At the beginning for approval of each
Specific Gravity and Water
6.2.6 source and change of source - source and change of source
absorption
7 Water - IS:456
1) At the beginning for approval of each 1) At the beginning for approval of each
7.1.1 PH Value source and change of source 6 Minimum source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
7.1.2 Sulphates (So3) source and change of source 400 mg /liter Maximum source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
NaOH (Neuterlisation with Maximum of 5ml of 0.02 normal NaOH to
7.1.4 source and change of source source and change of source
phenolphthlein as indicator) neutralise 100ml of water
1) At the beginning for approval of each 1) At the beginning for approval of each
HCl (Neuterlisation with methyl Maximum of 25ml of 0.002 normal H2So4 to
7.1.5 source and change of source source and change of source
orange as indicator) neutralise 100ml of water
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
7.2 Physical Tests
1) At the beginning for approval of each 1) At the beginning for approval of each
7.2.1 Suspended matter 2000mg /liter Maximum
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
7.2.2 Organic matter 200mg /liter Maximum
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
7.2.3 In-organic matter 3000mg/ liter Maximum
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
8.1.1 Carbon 0.30 Maximum
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
8.1.2 Sulphur 0.055 Maximum
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
8.1.3 Phosphorous 0.055 Maximum
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
8.1.4 Sulphur+Phosphorous 0.105 Maximum
source and change of source source and change of source
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
6.310 + 3% for 32mm dia
4.830 + 3% for 25mm dia
2.470 + 3%
for 20mm dia
1) At the beginning for approval of each 1) At the beginning for approval of each
Mass per meter run/ 1.580 +
source and change of source source and change of source
8.2.7 5% for 16mm dia
2) 1 2) 1
Rolling margin 0.888 + 5% for
Test per Consignment Test per Consignment
12mm dia
0.617 + 7% for 10mm
dia
9 Admixture (Super plasticiser)- IS:9103 0.395 + 7% for 8mm dia
one test per each transit mixer at both one test per each transit mixer at both
batching plant and site initially when PCC 50 + 25 mm batching plant and site initially when
10.1 Workability of fresh concrete
work starts.Subsequently sampling may RCC 100 + 25 mm work starts.Subsequently sampling may
be done from alternate transit mixers M10 - 10 Mpa be done from alternate transit mixers
(1-5cum)/One set (1-5cum)/One set
M20 - 20 Mpa
(6-15)/Two sets (6-15)/Two sets
(16- (16-
M25 - 25 Mpa
30)/Three sets 30)/Three sets
Compressive Strength of (31-50)/Four sets (31-50)/Four sets
10.2 M30 - 30 Mpa
Concrete
51 and above 51 and above
M35 - 35 Mpa
4+1 4+1
M40 - 40 Mpa
additional set for each 50 m3 additional set for each 50 m3
M45 - 45 Mpa
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
11 Hume Pipes(NP-4) - IS:458
Three Edge Bearing test (Load 1) At the beginning for approval of each 1) At the beginning for approval of each
to produce 0.25mm crack) source and change of source source and change of source
11.4 Working load 66.30 KN
1) 900mm 2) 2)
dia As per IS: 458-2003 Table-22 As per IS: 458-2003 Table-22
1) At the beginning for approval of each 1) At the beginning for approval of each
Three Edge Bearing test (Load
source and change of source source and change of source
to produce 0.25mm crack)
11.5 Working load 72.60 KN
1) 1000mm
dia
2) As per IS: 458-2003 Table-22 2) As per IS: 458-2003 Table-22
1) At the beginning for approval of each 1) At the beginning for approval of each
Three Edge Bearing test (Load source and change of source source and change of source
to produce 0.25mm crack)
11.6 Working load 88.30 KN
1) 1200mm
dia 2) As per IS: 458-2003 2) As per IS: 458-2003
Table-22 Table-22
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
3mm/1Rm
11.7 Straightness Straightness
Maximum
2) As per IS: 458-2003 Table-22 2) As per IS: 458-2003 Table-22
1) At the beginning for approval of each 1) At the beginning for approval of each
source and change of source source and change of source
11.8 Hydrostatic Pressure Test Pressure 1.50 N/mm2
1) At the beginning for approval of each 1) At the beginning for approval of each
Compressive Strength of
11.10 source and change of source 35 Mpa source and change of source
Concrete
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
12 Elostomeric Bearings
1) At the beginning for approval of each 1) At the beginning for approval of each
12.1.1 Hardness 60+5 IRHD
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
12.1.2 Minimum Tensile Strength 17 Mpa
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
12.1.3 Minimum Elongation at break 4
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
12.1.4 Maximum compression set 0.35
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
12.2.1 Maximum change in hardness 15 IRHD
source and change of source source and change of source
Maximum change in Tensile 1) At the beginning for approval of each 1) At the beginning for approval of each
12.2.2 -0.15
Strength source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
12.2.3 Maximum change in Elongation -0.4
source and change of source source and change of source
12.3 Dimensions
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
12.4 Parallelism
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
13 Strip Seal Expansion Joints
1) At the beginning for approval of each 1) At the beginning for approval of each
13.1 Hardness 63 + 5 shore A
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
13.2 Tensile Strength 11 Mpa Minimum
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
13.3 Elongation at break 350 % Minimum
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
13.6 Traverse Minimum 10 N/mm
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
13.7 Shock Elasticity Minimum 25%
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
13.8 Abrasion Minimum 220mm3
source and change of source source and change of source
Residual compressive 1) At the beginning for approval of each 1) At the beginning for approval of each
13.9 Minimum 28%
strain(22h/700C/30% strain) source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
13.11 Change in Hardness Maximum 5 Shore A
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
13.12 Change in Tensile Strength Maximum -20%
source and change of source source and change of source
Change in elongation at 1) At the beginning for approval of each 1) At the beginning for approval of each
13.13 Maximum -20%
fracture source and change of source source and change of source
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
Swelling behaviour
13.14
in oil
1) At the beginning for approval of each 1) At the beginning for approval of each
Maximum 5%
source and change of source source and change of source
13.15 Volume change
1) At the beginning for approval of each 1) At the beginning for approval of each
13.16 Change in hardness Maximum 10 shore A
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
13.17.2 Change in hardness Maximum 20 shore A
source and change of source source and change of source
1) At the beginning for approval of each 1) At the beginning for approval of each
13.17.3 Cold hardening point Minimum -350C
source and change of source source and change of source
1) Once at the beginning for approval of 1) Once at the beginning for approval of
14.1 Binder Content each source and change of source 18 % Minimum by weight each source and change of source
1) Once at the beginning for approval of 1) Once at the beginning for approval of
14.2 Glass Beads each source and change of source 30 - 40 % each source and change of source
1) Once at the beginning for approval of 1) Once at the beginning for approval of
14.3 Titanium Dioxide content each source and change of source 10 % Minimum each source and change of source
1) Once at the beginning for approval of 1) Once at the beginning for approval of
Calcium Carbonate and innert
14.4 each source and change of source 42 % Maximum each source and change of source
fillers
1) Once at the beginning for approval of 1) Once at the beginning for approval of
14.5 Day light luminance at 450C each source and change of source 65 % Minimum each source and change of source
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
1) Once at the beginning for approval of 1) Once at the beginning for approval of
14.6 Drying time each source and change of source 15 Minutes Maximum each source and change of source
1) Once at the beginning for approval of 1) Once at the beginning for approval of
14.7 Skid Resistance each source and change of source 45 % Maximum each source and change of source
1) Once at the beginning for approval of 1) Once at the beginning for approval of
14.8 Softening Point each source and change of source 102 + 9.50C each source and change of source
1) Once at the beginning for approval of 1) Once at the beginning for approval of
14.9 Flow Resistance each source and change of source 25% Maximum each source and change of source
1) Once at the beginning for approval of 1) Once at the beginning for approval of
14.10 Yellowness Index each source and change of source 0.12 Maximum each source and change of source
Percent Retained
Type-1 Type-2
0-3 -
Once at the beginning for No
approval of 0.5
of samples 39953.00 0-5No of samples
0.5 Once at the beginning for approval of 0.5
No of samples
each source and change of source and each source and change of source and
14.11 Gradation - 5-20
each consignment each consignment
65-95 -
- 30-75
0-10 10-30
- 0-15
Once at the beginning for approval of Once at the beginning for approval of
each source and change of source and each source and change of source and
14.12 Roundeness Minimum 70% true spheres
each consignment each consignment
Once at the beginning for approval of Once at the beginning for approval of
each source and change of source and each source and change of source and
14.13 Refractive index Minimum 1.50
each consignment each consignment
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
OR CONSTRUCTION ACTIVITIES
Acceptance Criteria
50 % Maximum
25 % Maximum
8 % Minimum
No of samples0.5
50% Maximum
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
-2, +1 of OMC
95 % Minimum
97 % Minimum
97 % Minimum
Nothan
Mean Density should not less of samples
the
0.5
........1.65
Specified density + [ 1.65 - ----------------------] X SD
..( No of samples)0.5
No of samples 0.5
53.00 -
26.50 55-75
9.5 -
4.75 10-30
2.36 -
0.425 -
0.075 0-5
25 % Maximum
6 % Maximum
30 % Minimum
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
< 2%
<12% (Na2So4)
<18% (MgSo4)
-2, +1 of OMC
98 % Minimum
% Passing by
IS Sieve (mm)
weight
53 100
45 95-100
22.4 60-80
11.2 40-60
4.75 25-40
2.36 15-30
0.600 8.-22
0.075 0-5
40 % Maximum
30 % Maximum
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
35 % Maximum
<12% (Na2So4)
<18% (MgSo4)
6 % Maximum
98 % Minimum
No of samples0.5
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
-
35 % Maximum
30 % Maximum
a) 27 % Maximum
b) 24% Maximum
35 % Maximum
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
Sodium Sulphate-12% Maximum
Magnesium Sulphate-18%
Maximum
2 % Maximum for water
absorption
55 % Minimum
2400
350
50 -70
470C Minimum
0.99 Minimum
220 0C Minimum
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
Nominal Aggregate Size
40mm Grade-1
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
1400C Min
92 % Minimum of Gmm
No of samples0.5
40 - 60
3200
400
50 0C Minimum
0.99 Minimum
220 0C Minimum
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
% Passing by
IS Sieve (mm)
weight
26.50 100
19.00 79-100
13.20 59-79
9.50 52-72
4.75 35-55
2.36 28-44
1.18 20-34
0.600 15-27
0.300 10.-20
0.150 5.-13
0.075 2.-8
12 KN Minimum
2.5 mm - 4 mm
3%-5%
14 % Minimum
65 % - 75 %
120-1450C
92 % Minimum of Gmm
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
No of samples0.5
0.05 % Maximum
0.66 Minimum
6.0 % Maximum
3.0 % Maximum
5.0 % Maximum
3.0 % Maximum
0.66 - 1.02
Not Specified
30 minutes Minimum
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
Not less than 27 Mpa Strength
3.15 Minimum
10 % Maximum
10 mm Maximum
% Passing by
IS Sieve (mm)
weight
80 100
40 95-100
20 45-75
4.75 25-45
0.600 .8-30
0.150 0-6
35 % Maximum
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
% Passing by
Deleterious
weight
Materials
(Maximum)
Coal& Ignite 1
Clay Lumps 1
Total 5
2 % Maximum
45% Max
% Passing by
IS Sieve (mm)
weight
10 100
4.75 90-100
2.36 60-95
1.18 30-70
0.600 15-34
0.300 5.-20
0.150 0.-10
% Passing by
IS Sieve (mm)
weight
10 100
4.75 90-100
2.36 75-100
1.18 55-95
0.600 35-59
0.300 8.-30
0.150 0-10
% Passing by
IS Sieve (mm)
weight
10 100
4.75 90-100
2.36 85-100
1.18 75-100
0.600 60-79
0.300 12.-40
0.150 0-10
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
% Passing by
Deleterious
weight
Materials
(Maximum)
Coal& Ignite 1
Clay Lumps 1
Soft Fragment -
Shale 1
Total 5
3 % Maximum
6 Minimum
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
2000mg /liter Maximum
0.30 Maximum
0.06 Maximum
0.06 Maximum
0.11 Maximum
14.50 % Minimum
200
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
6.310 + 3% for 32mm dia
4.830 + 3% for 25mm dia
2.470 + 3%
for 20mm dia
1.580 +
5% for 16mm dia
0.888 + 5% for
12mm dia
0.617 + 7% for 10mm
dia
0.395 + 7% for 8mm dia
0.20 % maximum
7 to 8
PCC 50 + 25 mm
RCC 100 + 25 mm
M10 - 10 Mpa
M20 - 20 Mpa
M25 - 25 Mpa
M30 - 30 Mpa
M35 - 35 Mpa
M40 - 40 Mpa
M45 - 45 Mpa
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
Over 95mm + 7mm, - 3.5mm
.+ 1 % of standard length
3mm/1Rm
Straightness
Maximum
35 Mpa
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
60+5 IRHD
17 Mpa
0.35
15 IRHD
-0.15
-0.4
-0, + 6 mm
-0, + 5 mm
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
1 in 200
1 in 100
+20%(Max.2mm)
-0, + 1 mm
-3mm, + 0
'+10%
1 in 100
60 Mpa Minimun
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
63 + 5 shore A
11 Mpa Minimum
350 % Minimum
Minimum 10 N/mm
Minimum 10 N/mm
Minimum 25%
Minimum 220mm3
Minimum 28%
Maximum 5 Shore A
Maximum -20%
Maximum -20%
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
Maximum 5%
Maximum 10 shore A
Maximum 25%
Maximum 20 shore A
Minimum -350C
18 % Minimum by weight
30 - 40 %
10 % Minimum
42 % Maximum
65 % Minimum
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road
15 Minutes Maximum
45 % Maximum
102 + 9.50C
25% Maximum
0.12 Maximum
Percent Retained
Type-1 Type-2
0-3 -
No of samples0.5 39953.00 0-5No of samples
0.5
- 5-20
65-95 -
- 30-75
0-10 10-30
- 0-15
Minimum 1.50
CORR Phase -II from Km 0+000 to Km30+500 Nemilicheri in NH-205 – Minjur-Ponneri-Panchetti (TPP) Road