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Abstract: This paper presents an intrinsic approach to estimate air entrainment rates due to intake vortices based on large-scale laboratory
measurements. Quasi-continuous measurements of the amount of entrained air were conducted using a sophisticated de-aeration system.
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The data analysis of 34 experimental runs resulted in a parameter fit describing the air entrainment rates at horizontal intakes. Additionally, a
prediction band is given that provides a handle to inspect probability aspects. Furthermore, an approach to determine the critical
intake submergence is presented. These guidelines enable hydraulic design engineers to estimate both the amount of entrained air and
the critical intake submergence at horizontal intakes, so that the efficiency and safety of pressurized waterway systems is further increased.
DOI: 10.1061/(ASCE)HY.1943-7900.0001036. © 2015 American Society of Civil Engineers.
Author keywords: Air entrainment rate; De-aeration; Hydraulic structure; Intake vortices; Intake submergence; Zero-air-criterion.
Experimental Setup
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Hydraulic Model
Experiments were conducted at a large-scale experimental tank-
pipe system at VAW, ETH Zurich (Fig. 2), consisting of three main
parts: (1) 50 m3 experimental steel tank, (2) 14 m long pressurized-
pipe system, and (3) 130 m3 underground reservoir. Water dis-
charge was supplied by two frequency-controlled pumps providing
a maximum discharge of Qw ¼ 0.510 m3 =s in a closed loop.
The stilling basin was designed to promote a uniform velocity
distribution in the main tank. In the stilling basin the end fittings
of the feeding pipes were perforated to diffuse the incoming jet
homogeneously.
The flow was guided through a vertically arranged filter fleece
to the main tank. An additional wave absorber raft (not drawn in
Fig. 2) damped surface waves. In a top view the tank was symmet-
rically arranged to the main flow direction containing no other in-
Fig. 1. Air concentration Ca ¼ β=ðβ þ 1Þ (‘void fraction’) versus
combined Froude number Fco ¼ vD =ðghÞ0.5 at horizontal intakes, with
stallations. The unsteady nature of intake vortex generation was
envelope line giving maximum air entrainment rate Ca ðFco Þ; perturbed judged to be undisturbed by the boundary conditions of the tank.
flow tests were conducted while using partially blocked approach flow The water flow was from the main tank into the pressurized-pipe
[reprinted from Padmanabhan (1984) with permission] system through a horizontal intake pipe, whose sharp-crested open-
ing had an inner diameter of D ¼ 0.389 m (DN400). Visual access
Fig. 2. Cross-sectional view of experimental facility: (a) 50 m3 experimental tank with stilling basin and filter fleece for flow uniformization and
intake pipe; (b) 14 m long pressurized-pipe system with de-aeration device consisting of three riser pipes and two air storages; (c) 130 m3 reservoir
and pumps
manual documentation of the visually identified vortex types ferent scales, a measured air entrainment factor
(Hecker 1987). Furthermore, both the fluid temperature and the
conductivity were measured. A complete list of the instrumentation β i ðjÞ
Rf ðjÞ ¼ ð3Þ
and measurement equipment used in the experimental investiga- β i ðDN500Þ
tions is presented by Möller (2013). The data acquisition of all
measurement subsystems was continuously performed with a was defined to analyze possible scale effects, where j denotes the
1 Hz frequency. four different pipe diameters D, and i stands for the flow conditions
at the same FD and h=D, respectively. Rf values are only deter-
mined for measuring points where air entrainment was measurable
Scale Similarity in all four scales. Fig. 3 summarizes the findings. The median of
A dimensional analysis conducted by Möller (2013) showed that, Rf ðDN200Þ is 0.10, i.e., β is about 10 times smaller than for experi-
besides the FD =Fco , the Reynolds number RD ¼ vD D=ν, with ν = ments with a DN500. The median of Rf ðDN300Þ is equal to 0.33,
kinematic viscosity, and the Weber number WD ¼ ρv2D D=σ, with i.e., scale effects are still present, but to a smaller extent. The
σ = surface tension between air and water, are decisive parameters median of Rf ðDN400Þ is 1.05 ≈ 1.0, thus the median of β-values
for scaling the laboratory model. These findings are in line with the is almost the same for DN400 and DN500. In other words, the air
literature, e.g., Tastan and Yildirim (2014) as well as Suerich- entrainment rates match well for all the experiments with DN400
Gulick et al. (2014b). and DN500, and, consequently, scale effects are seen to be insig-
The authors’ initial hypothesis was that inertial forces are dom- nificantly small for diameters ≥ DN400. However, the scatter of
inant for air-entraining vortex flow, so that Froude similarity was 20% for the 25th and 75th percentiles is quite large and has
chosen for the scale model. To keep the effects of viscosity and to be kept in mind for the discussion of the scatter of the measure-
surface tension small, the experimental conditions must be main- ment results.
tained above corresponding threshold (critical, subscript cr) values The authors conclude that for the current experimental setup
of RD;cr and WD;cr . Through the compliance of empirical limits, vortex-induced air entrainment based on a Froude model applies
their influence should be negligible to avoid scale effects. Classical to intake diameters of D ≥ 389 ≈ 400 mm with regard to scale
limits for similitude criteria of intake-vortex investigations are effects. A further data analysis showed, that viscosity and surface
RD;cr ¼ 3.2 × 104 according to Daggett and Keulegan (1974), and tension effects turned out to be negligible if RD ≥ 6 × 105
WD;cr ¼ 121 according to Ranga Raju and Garde (1987). For air- and WD > 3.2 × 103 , respectively, what is in reasonable agree-
water flow Pfister and Chanson (2014) proposed RD;cr ¼ 2 − 3 × ment to the Reynolds limit suggested by Pfister and Chanson
105 to avoid relevant scale effects in terms of air concentrations (2014).
within 5 ≤ F ¼ v=ðghÞ0.5 ≤ 15, where v and h are characteristic
air-water flow velocity, and flow depth, respectively. For F < 5,
these limits have to be selected more conservatively. If one limita-
tion is considered, the other is implicitly respected. The difficulty,
however, is to define a meaningful reference velocity and length for
the present investigation. The critical velocity vcr for air entrain-
ment to occur, also termed inception limit, is a function of relative
turbulence intensity. According to Kobus (1984), vcr depends on
the magnitude of the fluid parameter Z ¼ ðgη4w Þ=ðρw σ3 Þ, with
ρw as density, and ηw as dynamic viscosity of water. Z depends
on liquid properties only independent of the boundary scale and
the flow velocity. In experimental two-phase flow investigations
the liquid parameter applies alternatively to W, with the advantage
neither to contain a reference length nor a reference velocity. For
equal water properties in model and prototype, the air inception
limit is given with ν w ¼ ηw =ρw as the kinematic viscosity of water
by Kobus (1984)
v3cr
¼ const: ¼ ð0.5 ÷ 1Þ · 105 ð2Þ
gν w
Fig. 3. Boxplot of analyzed data Rf of the scale family tests with the
four tested pipe diameters; bold line = median, box = 25th and 75th
The order of magnitude indicates air inception at velocities
percentiles, whiskers = extreme values
of 0.8 − 1 m=s. Obviously, some scale uncertainties exist with
Fig. 4. Air discharge Qa at h=D ¼ 1.5, FD ¼ 0.8 (images by Dr. Georg Möller): (a) air-entraining vortex; (b) de-aeration at rising pipe #2
Air Entrainment Rate for 0 ≤ ti ≤ 2 h) with the median VT6 phase related to Qa;j marked
by a circle. Fig. 5(c) visualizes the progress of the running
Experimental Determination average Q̂a;i .
(b)
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(c)
Fig. 5. (a) Time series of vortex types VT; (b) actual air discharge Qa;i and VT6 phase median Qa;j ; (c) running average Q̂a;i for experimental run with
h=D ¼ 1.5, FD ¼ 0.8
(a) (b)
Fig. 6. Air entrainment rates β versus Fco with 95% prediction band. Subdivision at Fco ¼ 0.66 accounts for varying prediction widths: (a) Mean air
v
entrainment rate β̄ðFco Þ; (b) Mean air entrainment rate of VT6 phases β ðFco Þ
(a) (b)
v
Fig. 7. Mean air entrainment rate according to single vortex phases β compared with Padmanabhan’s data (1984) digitized from Fig. 1 and recast to
β ¼ Ca =ð1 − Ca Þ: (a) linear plot; (b) semi-logarithmic plot to facilitate interpretation
−0.45
ðh=DÞcr ¼ −2.5FD þ 5.3; for 0.26 ≤ FD ≤ 1.2 ð8Þ
New Intake Design Approach Based on
Air-Allowance-Criterion
Eq. (8) is also plotted in Fig. 8. It is not in line with the linear
Eqs. (4) and (5) enable to estimate the air entrainment rates due to relation as suggested by Gordon (1970) and Knauss (1987). How-
intake vortices. As to the possible variability of these estimations, ever, both the latter approaches and all other published criteria for
Stahel (2008) suggests a prediction band to determine limits for intake submergence are mainly based on observations of presumed
future observations. His methodology allows for a statement of air entrainment due to occurring vortices. In contrast to this, the
a stochastic variable. In general, a prediction band has to be dis- present approach is based on real air entrainment data, where
tinguished from a confidence band. The latter does not contain the occurrence, frequency, and type of vortices are of minor impor-
the random deviation and is smaller, therefore. Limits for prospec- tance. As the current approach is based on factual measured data it
tive observations using a probability of 95% are computed. Fig. 6 is considered superior to the classical linear approaches of Knauss
shows the prediction bands graphically, whereas Table 2 lists the (1987) and Gordon (1970) for estimating the critical submergence.
associated limits as the exponential functions
Table 2. 95% Prediction Band Limits Based on Eqs. (4) and (5) Fig. 8. Critical relative intake submergence defined at air entrainment
Concerning Air Entrainment Rates β rate of β ¼ 1 × 10−5 and approximation of critical submergence in
v comparison with Knauss (1987) and Gordon (1970) (symmetrical
Fco Limit β̄ β v
<0.66 Upper 2.08 4.09 approach flow). Parameter matrix of measured β , is presented by
Lower 0.52 0.97 the shaded circles, their size being linearly correlated to measured
≥0.66 Upper 4.36 6.80 air entrainment rates. The open squares give additional data measured
Lower 0.25 0.60 by Meyer (unpublished data, 2012)
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