JOINT GAP CORRECTION PROCEDURE

  Revision : 01 Page 1 de 1

  Project : CHL1 Turnkey Cement Plant Erection Works Client :Fives FCB Site : Chlef

1 CTU-PR-003 Rev 0 Date 06/09/2016 Supporting PQR : NA

2 Reference Code AWS D 1.1

Welding  addition  in 
3 Joint Design groove Butt Weld, Fillet Weld order to correct the 
Gap 

4 Joint Type All types (V,X,K…)

5 Baking Base Metal or Weld Metal

6 Base Metal Spec PN 1 Groupe 1 to any P N1

2‐3.2 mm 
7 Base Metal Thickness All thickness

8 Max allowance of gap to be repaired Max :20 mm

9 Process SMAW 2nd 

3rd 
10 Type Manual

11 F . No 4
1st Layer 
12 A . No 1

13 SFA No 5.1
2‐3.2 mm 
14 AWS No E 7018

15 Flux NA

16 Welding Position ALL POSITION 24 Interpass Temp 150 °C

17 Position Groove : groove Butt 25 Pre-Heat Maintenance NA

18 Pre-Heat Temp Range NA 26 Time Range NA

19 Shielding Gas & % Comp NA 27 Methode of Gouging Grinding

20 Purging NA Drying & Baking of Welding Drying of low Hydrogene electrods

28
21 Number of Passes Multiple Electrodes at 250-350 °C During 2h

22 Initial / Interpass cleaning Grinding / Brushing 29 Weave Width 3x Core Dia of Electrode

23 Pre-Heat Maintenance NA  
Welding sequence and control to be done:

1- VT :100 %
2- BUTTERING: (1st layer, 2nd, 3rd) welding layers addition according to the gap we have (Max:20 mm).

3- PT: 100% of buttering after grinding.

Layers sequence Process Polarity

Filler Metal
Amps Volts
    Remarks
AWS No Dia
(mm)
1st SMAW DCEP E7018 2.5-3.2 75-100 22-24    
2nd SMAW DCEP E7018 2.5-3.2 75-100 22-24    
3rd SMAW DCEP E7018 2.5-3.2 75-100 22-24    
 

Validation of procedure

Approval : CTU ARESCO_EA Approval: Fives FCB

Name Younes ABDERRAHIM Name
Date 06/09/2016 Date

Signature   Signature  
   
Visa Visa