Table 14

Electric Arc Furnace Specification

Model 50T Electric Arc Furnace

Inner Diameter 5000mm
Capacity 50 Tons
Transformer 40 MVA + 20%
Electrode Diameter 500mm

Table 18
Continuous Casting Machine Specification

Model R8M Full Arc Round Steel Billet

Capacity 20-50 Tons per hour
Casting Dimension 130x130
Casting Speed 2.6m/min

Table 19
Reheating Furnace Specification

Billet Induction Reheating Furnace

Model
(Forever)
Capacity 50T/hr
Heating Temperature 950oC – 1150oC
Billet Dimension 130mm x 130mm x 6m

2.5.5 Equipment Specification

In the steel reinforcing bar manufacturing plant, the plant is required to have the

following machineries and equipment:

Table 10
 Capacity 46 Ton per hour
Belt Width 61 cm
Number of ply and ducks 5-ply, 32-duck
Length of conveyor 15 m
Carrier Spacing 1.07 m
Idler Spacing 3.05 m
Minimum Pulley Diameter 76.2 cm
Power Requirement 5 hp
Belt Conveyor Specification

Table 11

Model LINDEMANN POWERCUT 1025-10

Capacity 48 Ton per hour
Power 360 kW
Width of Hopper Opening 2000 mm
Metal Scrap Shredder Specification

Table 12

Model AMSTEL 
Capacity From 500 kg to 600 TON
Accuracy +/- 0.1%F.S.
Weighing Hopper Specification

Table 13
Magnetic Crane Specification

Model SARDA 22206.08

Diameter 1350 mm
Rated Power 23.5 kW
Carrying Capacity 56 Ton
 Table 14
Electric Arc Furnace Specification

Model 50T Electric Arc Furnace

Inner Diameter 5000mm
Capacity 50 Tons
Transformer 40 MVA + 20%
Electrode Diameter 500mm

Table 15
Roller Conveyor Specification

Model Gravity Conveyor

Capacity 14715 N
Diameter of roller 50mm
Speed Up to 55 meters per minute
412mm, 462mm, 512mm, 612mm,
Standard width available
762mm and 912mm

Table 16
Ladle Furnace Specification

Model LF- Type Refining Furnace

Diameter 3100 mm
Capacity 60 Tons
Transformer 10000 kVA
Electrode Diameter 350 mm

Table 17
Overhead Crane Specification

Model KRANCO TYPE TRE-BG

Span 100 ft
 Capacity 50 Tons
Lifting Speed 30 m/min
Lifting Motor 3 kW

Table 18
Continuous Casting Machine Specification

Model R8M Full Arc Round Steel Billet

Capacity 20-50 Tons per hour
Casting Dimension 130x130
Casting Speed 2.6m/min

Table 19
Reheating Furnace Specification

Billet Induction Reheating Furnace

Model
(Forever)
Capacity 50T/hr
Heating Temperature 950oC – 1150oC
Billet Dimension 130mm x 130mm x 6m

Table 20
Hot Rolling Mill Specification

Model Uralmashplant- hot rolling mill

Capacity 50 Tons per hour
Power Requirement 8000 kW

Table 21
Cooling Bed Specification

Model Geili Machinery

Size 68 m long x 5.5 m wide
 Speed 3 m/s to 90 m/s
Annual Capacity 30,000 tons to over 800,000 tons

Table 22
Metal Cutting Bed Specification

Model TOYO TFB-LA

Cutting Range 0.750 m to 13 m
Material Feeding Speed 10.2 m/min-40 m/min
Power Requirement 21.8 kW

Table 23
Transport Ladle Specification

MARX 50T Crane-suspension with

Model
changeable vessel
Capacity 50 Tons
Dimensions 1830 mm x 2080 mm

Table 24
Casting Ladle Specification

Model MARX 45t Crane Foundry Ladle

Capacity 50 Tons
Dimensions 4,430 mm x4,090 mm

2.5.4 Belt Conveyor Specification

1. Belt Conveyor from Weighing Hopper to Electric Arc Furnace

In designing belt conveyor that carries 0.625 tons per hour of scrap metals to a

location in 20° with the horizontal to the unloading point. The length of the conveyor is
sufficient to provide 5 m rise with helical speed reducer. Belt speed is 20 meter per

minute.

30.5 m/min

T = 45.9507916Tons/hr

Figure 33. Schematic Diagram of the Belt Conveyor

Solving for Belt Width

Using Table 4-1

45.95079167 Ton/hr=0.000404S b 2

45.95079167 Tons/hr=0.000404(30.5m/min) b 2

b=61.0669032 cm

∴ Use Standard 61 cm, 5 ply-32 duck

Solving for Drive Shaft Power

L+45.72 KS
P drive = ( +T)
12070 16.5

5
where:L=
sin20°

L=14.619022 m

14.619022+45.72 37.2×30.5
P drive = ( +45.95079167)
12070 16.5

P drive =0.5734678042 kW
Solving for the Lift Power

TH
P lift =
367

45.95079167×30.5 sin20°
P lift =
367

P lift =1.306109654 kW

Solving for the Lift Power

P tripper =0.77 + 0.0034T

P tripper = 0.77+ 0.0034*45.95079167

P tripper =0.9262326917 kW

Solving for the Motor Power

Assuming 80% motor efficiency,

0.5734678042 kW+1.306109654 kW + 0.9262326917kW

P motor =
0.80

1 hp
P motor =3.507262687kW ×
0.7457 kW

P motor = 4.703315928 HP

∴ Use Pmotor = 5 hp

Solving for the Rotational Speed

The minimum pulley diameter is 76.2 cm

V
N=
πD

30.5
N=
π(76.2)(100)
N=12.74075004 rpm

Carrier Spacing = 1.07m

Idler Spacing = 3.05m