CONSTRUCTION OF POL DEPOT AT HAVELI(PUNE) OF BHARAT

PETROLEUM CORPORATION LTD.

DOCUMENT TITLE: MECHANICAL DESIGN CALCULATION (STATIC) FOR
ETHANOL TANKS (TANK NO.1 & 2) (11.00 M DIA x 14.38 M HT)CONE ROOF
REV 1
CONTRACTOR DOC. NO: AEL/2590/A4/CAL/101-01
Rev
Design Data
Design Code = API - 650, 12th Edn, March 2013, Addendum 2, January 2016.
Shell Desigh = 1-Foot Method,Sec 5.6.3 of API 650 & IS:803(as per BPCL requirement) 1
Applicable Appendix = B&E
Design internal Pressure FOL Pi = 0.000 kPa 0.00 mmWC
Vacuum Pressure (External) As per API 650 Pe = 0.245 kPa 25.00 mmWC
Operating Pressure = Atm kPa Atm mmWC
Design Temperature T = 65 °C
Operating Temperature T = 5 °C
Service = ETHANOL
Product Specific Gravity G = 0.8800 min. 0.8800 max.
Design Specific Gravity G = 1.0000 Density 1000.0 kg/m³
Hydro test Specific Gravity = 1.00
Insulation Thickness = 0 mm
Flash point < 16.6 °C 1
Tank Filling / Emptying Rate = 270/550 kl/hr 1
Corrosion Allowance
Shell Plate CA = 1.50 mm
Annular Ring/Bottom/Bottom Sump CA = 1.50 mm BPCL requirement 1
Roof CA = 0.50 mm
Roof Structural CA = 0.00 mm
Anchor Bolts CA = 1.50 mm (On diameter)

Wind Design Code = IS 875 (Part 3) 2015 / API 650

Design wind speed BPCL requirement .cl. No.11.02.2 (2.5) Vb = 230.00 Km/hr 63.89 m/sec
Terrain category IS 875, Sec 6.3.2.1 = 1 (k1=1.0,k2=1.09 & k3=1.0)

Seismic Design Code = IS 1893 Part 1 (2016) & 4 (2015) and API 650, Annex E
Seismic Zone = III
Seismic Zone factor IS-1893 (part 4), Annex A Z = 0.16
Seismic category IS 1893 (part 4), Sec 8.1 & Table 6 = 2
Site Class = D
Importance factor IS-1893 (part 4), Table- 3 I = 1.50

Dimensions
Tank Inside Diameter (Uncorded) Di = 11.00 m Radius = 5500 mm
Shell Height Ht = 14.38 m
Design Liquid Height HdL = 14.38 m
Type of Roof = Supported cone roof
Slope of cone Roof = 1 : 10 5.7106 °

Material of Construction (MOC)

Shell Plate (All courses) = IS 2062 E 250 Gr B0/C
Bottom Plate = IS 2062 E 250 Gr B0/C
Fixed Roof = IS 2062 E 250 Gr B0/C
Curb Angle / Structural = IS 2062 Gr A/B
Wind Girder = IS 2062 E 250 Gr B0/C
Anchor Bolts, if required = IS 1367
Anchor Chairs = IS 2062 E 250 Gr B0/C

This document and the information contained herein are the sole property of Owner and shall be treated as confidential.
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No reproduction in full or in part of this document shall be made for any use other than for the purpose of the Contract without the written consent of Owner