INSTRUCTION MANUAL

SD210
Installation, operation and maintenance

REFRIGERANT AIR DRYER

DENO MARINE COMPRESSED AIRSYSTEMS

Contact:

van der Giessenweg 49

2921 LP Krimpen a/d IJssel
The Netherlands

Tel : +31 180 442 288

Fax : +31 180 522 222
@ : info@denocomp.nl
www.denocomp.nl

Read this manual carefully before installation, operation or maintenance.

Pay close attention to ensure your safety when working on the machine.
Make sure that the dryer is completely depressurised, cooled down and the power
supply is securely cut off before attending any adjusting or checking.

The owner of the waste oil is responsible for the disposal of waste. The in each
country applicable laws regarding the protection of the environment must be
observed.

For disposal and/or recycling of the air dryer and its components meet the rules
and standards of the local Government regarding the protection of the
environment.

1
 REFRIGERATED TYPE COMPRESSED AIR DRYERS

SD25 - SD12500
Rev No:3

Instructions Manual
 SD
REFRIGERATED TYPE COMPRESSED AIR DRYERS

SD25 - SD12500

Instructions Manual
TABLE OF CONTENTS

1. Important safety notes - Please read ....................... 1

1.1. Transportation ............................................................ 1

1.2 Positioning .................................................................. 1

1.3 Installation ................................................................... 1

1.4 Before operating ......................................................... 1

1.5 Maintenance by an engineer ...................................... 1

1.6 Maintenance by the user ............................................ 1

2. Introduction to the SD dryer ..................................... 2

3. Operation ..................................................................... 4

4. Technical specifications ............................................ 7

5. Diagrams...............................................................................10

6. General Arrangements .............................................. 25

7. Main Settings .............................................................. 20

8. Spare parts ................................................................ 20

9. Drawings...................................................................... 30

10. Components location............................................... 42

11.Troubleshooting ........................................................ 43
 I. IMPORTANT SAFETY NOTES – Please READ

A) When operating the air dryer the operator must apply safe working methods and observe all local safety
instructions and relevant regulations.
B) Prior to installation, the dryer and the compressed air system are to be depressurized and disconnected
from the electrical main supply.
C) The user is responsible for safe operating conditions. Parts and accessories must be replaced if inspection
shows that safe operation cannot be assured.
D) Installation, operation, maintenance and repair are only to be authorized, trained and skilled engineers.
E) The minimum and maximum values stated must be observed, as well as all of the safety precautions described
in this manual.
F) If any statement in this manual does not comply with the local legislation, the strongest standard is to be applied.

1.1. Transportation

A) Use care and caution when transporting the dryer. Avoid dropping and other physical abuse.
B) A forklift can be used to transport the dryers provided the forks are long enough to support its full width or
length and caution is used throughout the move.

1.2. Positioning

A) The dryer must be installed horizontally. A minimum of 50 cm clearance around the dryer is necessary to
allow a good ventilation and easy access for servicing.
B) The ambient temperature in the room should not exceed 45°C and should not be below 4°C, taking the heat
radiated by the dryer into account.
C) (40 watt for each liter/sec under ISO 7183-A condition or 18 watts for each SCFM under ISO 7183-B condition).

1.3. Installation

A) In addition to the general mechanical construction procedures and local regulations, the following instructions
need to be emphasized:
1) Only authorized, trained and skilled engineers should install the compressed air dryer.
2) Safety devices, protecting covers or insulation in the dryers never to be dismantled or modified.
Each pressure vessel or accessory installed outside the dryer with air above atmospheric pressure must be fitted
with the required pressure relief safety valves.

1.4. Before Operating

A) Review all safety precautions.

B) The piping must have the correct diameter and be adapted to the operating pressure (see technical specification).
C) Never operate the dryer at pressure above the maximum specified on the dryer label (check the technical specs too).

1.5. Maintenance by an Engineer

A) Maintenance and repairs should only be performed when the air dryer is shut down and depressurized and when
the main power switch is turned off.
B) Use only the appropriate tools for maintenance and repair.
C) Before dismantling a part under pressure, disconnect the pressure sources and depressurize the system.
D) Proceed carefully during maintenance and repair. Prevent dirt from entering by covering parts and orifices with
a clean cloth, paper or tape. A receiver should never be welded or modified in any way.
E) Never leave tools, loose parts or cleaning rags in or on the air dryer.
F) Before returning the dryer into service, check the setting of the control and safety devices as well as the pressure
and the temperature of the compressed air circuit.

1.6. Maintenance by the user

A) Keep the dryer clean.

B) Regularly check the correct operation of the condensate drain trap.
C) Every six months, check and clean the drain strainer by undoing the access screw and rinsing the filter with tap
water to remove the trapped dirt from the inside.

1
D) For aircooled dryers, clean the air condenser as soon as it’s dirty or clogged.
E) For optional water-cooled condensers, use only clean water andinstall a water filter if needed.
Use water counter flow to clean condenser if need.
F) Check the trouble-shooting list in case of maintenance troubles.
G) Check operating pressures, temperatures and time settings after maintenance. If operating and safety devices
function properly, the air dryer may be used.

2. INTRODUCTION TO THE DRYER

A) Purpose of this dryer

1) This refrigerated compressed air dryer has been designed to remove water vapor from industrial compressed air.
2) This dryer has been designed for indoor operation.
3) The minimum and maximum values stated must be observed, as well as the safety precautions described
in this manual.

B) Dryer label

The following label is affixed on the cabinet

of the refrigerant compressed air dryer.

C) Working details

1) Refrigerant circuit:

The refrigerant circuit can be divided in 3 parts:

a) Low pressure section with an evaporator (heat exchanger)

b) High-pressure section including: Condenser, liquid receiver, (if installed) and the filter dryer.
c) Control circuit including: Compressor, Expansion valve, by-pass valve (if installed),
Fan pressure switch (if installed)

2) For water - cooled dryers:

a) Water valve
b) Safety high pressure switch (if installed)

3) The Refrigerant circuit operates as follows:

a) The compressor compresses gaseous refrigerant to a high temperature.

b) The hot refrigerant condenses in the condenser. Being liquefied it is stored in the liquid receiver (if installed).
c) The liquid is taken out the storage vessel and injected in the evaporator (heat exchanger) by an expansion valve.
This expansion valve is protected by a filter, which removes particles and humidity that could be in the circuit.
d) The injected liquid fills in the refrigerant section of the air / refrigerant heat exchanger and evaporates by taking
out the calories from the compressed air. The gaseous refrigerant is sucked in the compressor and the cycle
carries on.
e) In order to keep the evaporation pressure steady, and thus the refrigerant temperature in the heat exchanger,
a by-pass valve is injecting hot gaseous refrigerant in the circuit. On certain dryers, an automatic expansion valve
regulates this.

4) Compressed air circuit

a) The saturated hot compressed air flows into the Economiserwhere it is pre-cooled by the out flowing dry chilled
air. In the cold zone of the air refrigerant section it continues to cool

2
down to dew point and enters the separator where condensates are collected. The outgoing chilled air is then
warmed up in the economizer by the hot incoming air.
b) The condensates are collected after centrifugal separation and drained out through the automatic trap.
c) As long as the compressed air temperature does not drop below dew point, there will be no condensation in
the air circuit.

5) Refrigerant compressor

Being of the hermetic type, it requires no servicing.

6) Condenser

a) The air condensers are equipped with a helecoidal at the condenser refrigerant level.
On certain type of dryers, a water-cooled condenser can be fitted.
b) In this case, a water valve being driven by the refrigerant circuit is taking care of its regulation.

7) Refrigerant circuit protection

a) Klixon: The single phase compressors are equipped with a klixon which is a thermal sensitive switch
controlling the temperature of the compressor and possible overintensity.
In case of malfunction, the klixon trips but switches on again automatically as soon as the compressor has
cooled down.
b) High Pressure Security Switch: Refrigerant line is considered as a pressure vessel. That is why it is
protected against bursts by the help of manually reset switch. It is set to 25 bars for dryers working with R134a
c) Filter dryer: A refrigerant circuit is a closed circuit and total water removal in the refrigerant circuit is
paramount in order to obtain a correct functioning.
d) To avoid problems, the refrigerant circuit must be vacuumed before loading the refrigerant.
It is equipped with a filter dryer, which also traps any solid particles, which may have migrated into the circuit
during assembly.
e) Water-cooled dryers have a safety high-pressure switch.
In case of cooling water failure, the safety switch stops the dryer. When the safety switch has tripped out,
it has to be manually resettled before switching on the dryer.

8) Refrigerant circuit controls

a) Liquid refrigerant injection: The liquid refrigerant is into the evaporator by a control valve. This valve is a
thermostatic or pressostatic one maintaining a constant overheats of the refrigerant in the evaporator(s).
b) Constant evaporating pressure: In the dryers equipped with a by-pass valve, the evaporating pressure is kept
constant by a controlled injection of hot gas from the high-pressure side into the low-pressure section of the circuit.

9) Condensate drain - trap assembly

Dismantling the drain is easy because it can be isolated from the air circuit under pressure with a ball valve.
The drain has to be depressurized before being dismantled.

10) Heat Exchanger Modular design

a)The dryers are equipped with a compact Mono Bloc Heat Exchanger module.
This assembly has been specially designed to dry compressed air and is made of:
1) An Economiser which pre-cools the entering hot air with the out flowing cold air.
2) An air/refrigerant exchanger cooling down the compressed air.
3) A centrifugal separator concentrating all condensates and requiring no maintenance.

11) Accessories

a) Dew point indicator: Located on the control panel, it displays the value of the pressure dew point.
b) Temperature switch: Located inside the dryer, this temperature switch is adjustable from 0 up to 35 °C.
c) Energy Saving Device: (ESD) This device helps dryer save energy when there is not any compressed air flow
in the dryer. (Please see the models have standart and optional in next page)
d) Filter change alarm on the front panel

3
 3. OPERATION

3.1. Operation

A) Control panels: The control panel of the dryer includes the following elements:

Dew point Dew point

Monophase indicator Monophase indicator
SD 25 - SD 630 SD 930 - SD 1200

2 3

1 4
1 2 3

1) Dew point indicator (Standard)

2) Filter change Alarm**
5
3) Start / Stop Button
1) Dew point indicator (Standard)
2) Start Light
3) N/A
4) Filter change Alarm**
5) Main Switch
Triphase ESD3
Dew point ESD2
Triphase indicator SD 5100 - SD 12500
SD 1400 - SD 4000 OPTIONAL

3 2 3 2

1 4 1 4
1

5 5 5

1) Dew point indicator (Standard) 1) ESD2 (Optional) 1) ESD3 (Standard)

2) Start Button 2) Start Button 5) EMERGENCY STOP
3) Stop Button 3) Stop Button
4) Filter change Alarm** 4) Filter change Alarm**
5) EMERGENCY STOP 5) EMERGENCY STOP

** IMPORTANT NOTE: The Dryer has two Compressed Air Filter inside.
It is better to change filter element for the best efficiency when the alarm light is active.
It is recommended to keep replacement filter elements in your stock
in order to replace them when needed.

ATTENTION : SD range dryers have low pressure drop according its competitors.
Do not use SD range dryers together with other dryers which have higher pressure drop
without getting the confirmation from our technical team.

4
3.2. During Operation
Regularly check the digital temperature controller ESD3 or dewpoint indicator on dryer.

B) Start up and shut-down

Warning: Avoid leaving the dryer off when compressed air is still flowing through it.

C) Starting for the first time or after a long stop

1) Set the rotary switch to “I” This preheats the dryer and turns the drain system on.
It is recommended to leave the dryer power on permanently so the crankcase heater runs continuously.

2) IMPORTANT NOTE!

After a long stop of the dryer it is MANDATORY to allow a preheating period of minimum 4 hours
before starting again, to avoid any compressed air flow during preheating.

3) Follow the daily starting and shut down procedure.

D) Daily starting and shut-down

1) Push on the green button to start the dryer.
2) The start light will indicate that the dryer is running.
3) To stop the dryer, first stop the airflow (either shut-down the air compressor or close the inlet/outlet or
by-pass valve) When the air flow is stopped set the rotary switch on “ 0 “ Set it again on “ I “ in order to keep the
preheating on.
4) IMPORTANT NOTE!
Avoid leaving the dryer stopped when compressed air is still flowing through it.
5) To switch the already preheated dryer on again, simply push the green start button.

E) Digital Temperature Control technical features (ESD3)

ESD3: PLC clear text multilingual indication of alarms, maintenance and running hours
+ Energy Saving Device automatic switching OFF at no load and ON when warm compressed air is entering.
(Please see the ESD3 manual which is given with the Dryer)

5
 SD
REFRIGERATED TYPE COMPRESSED AIR DRYERS

Technical Specifications
& Diagrams
 4. TECHNICAL SPECIFICATIONS

Absorbed Max. Fuse Refrigerant Pressure drop Maximum

Model Capacity Connection Phase Power Amperaje Amperaje type R134a (mbar) working
(m3/h) Size (kw) (Amp) (Amp) Amount (Kg) (bars)
SD25 23 1/2’’ 1 0,32 3 4 0.280 150 16
SD40 38 1/2’’ 1 0,32 3 4 0.300 220 16
SD55 53 1/2’’ 1 0,37 3,5 4 0.320 350 16
SD100 100 3/4’’ 1 0,37 3,5 4 0.500 100 16
SD160 155 3/4’’ 1 0,60 6 8 0.550 220 16
SD190 190 3/4’’ 1 0,68 7 8 0.600 320 16
SD210 210 1 1/2’’ 1 0,82 8,5 10 1.000 220 16
SD310 300 1 1/2’’ 1 1,08 11,5 16 1.000 320 16
SD380 375 1 1/2’’ 1 1,27 12,5 16 1.000 200 16
SD500 495 2’’ 1 1,30 15 16 2.500 310 16
SD630 623 2’’ 1 1,30 15,5 16 4.000 240 16
SD930 930 2” 1 1,43 20 25 4.500 150 16
SD1200 1200 2” 1 1,81 24 25 4.500 190 16
SD1400 1388 3” 3 2,77 14,5 16 7.000 350 16
SD1800 1800 3” 3 3,14 16 20 7.000 290 16
SD2500 2500 3” 3 4,03 21 25 10.000 190 16
SD2800 2775 3” 3 4,62 22,5 25 10.000 350 16
SD3400 3330 DN100 3 5,51 27 30 10.500 270 16
SD4000 3915 DN100 3 6,16 29,5 30 10.500 380 16
SD5100 5085 DN100 3 7,76 41,5 50 20.000 320 16
SD5900 5850 DN100 3 9,92 49 50 20.000 350 16
SD7000 6975 DN150 3 11,13 57,5 63 22.000 320 16
SD7900 7875 DN150 3 11,91 60,5 63 23.000 350 16
SD9000 9000 DN150 3 15 81,5 100 24.000 350 16
SD10500 10500 DN200 3 15 81,5 100 26.000 350 16
SD12500 12500 DN200 3 18,43 102 125 27.000 350 16

Rated conditions:
Nominal Pressure 7 bar
Ambient temperature 25°C
Inlet temperature 35°C

7
 1

AIR OUTLET AIR CIRCUIT:

-A: Air/Refrigerant exchanger

9 D
SD25 - SD380

-B: Manual valve

AIR INLET
-C: Solenoid valve and timer
2 8 -D: Air filter

M
5.1 AIR FLOW DIAGRAMS

A
REFRIGERANT CIRCUIT:
S
4

8
3 -1. Compressor
B C -2. Fan
-3. Condenser
5. DIAGRAMS

-4. Fan switch**

-5. High pressure switch*
5 6 7
-6. Filter dryer
-7. Expansion valve
-8. Air/Refrigerant exchanger

IMPORTANT NOTICE: -9. Hot gas by-pass valve**

REFRIGERANT GAS FLOW
5 : Only from SD100 to SD380 *
9 : Only from SD 210 to SD 380 ** COMPRESSED AIR FLOW

DRAIN FLOW
 SD500 - SD12500
1

11

AIR OUTLET AIR CIRCUIT:

-A: Air/Refrigerant exchanger

12 F
AIR INLET -B: Manual valve
-C: Membrane valve
2 9 -D: Solenoid valve
10 -E: Timer*
-F: Air filter**

M
A E
S
REFRIGERANT CIRCUIT:

9
D
4 -1. Compressor
3
B C -2. Fan
-3. Condenser
-4. Fan switch
-5. High pressure switch
5 7 8
-6. Liquit recevier
6
-7. Filter dryer
-8. Expansion valve
IMPORTANT NOTICE: -9. Air/Refrigerant exchanger
E : Timer is not used from SD 1400 to SD 12500 * REFRIGERANT GAS FLOW

F : Only from SD 630 to SD 2800 **

-10. Low pressure switch
COMPRESSED AIR FLOW -11. Suction acumulator****
12 : Hot gas by-pass valve with solenoid
control only used from SD 5100 to SD 12500 *** DRAIN FLOW -12. Hot gas by-pass valve***
11 : Suction acumulator is not used SD 500 and SD 630 ****
 A14: Filter change buzzer
A20: Drain supply
A40-1: Start capacitor
K01: Compressor start relay
S01: On/off button
5.2 ELECTRICAL DIAGRAMS

S10: Fan pressure switch

S16: Filter service contact
M01: Compressor motor
M10: Fan motor
P: Compressor motor overload protector
HP: indicates high pressure

10
FIELD INSTALLED
Electrical Circuit
SD25 - SD55
Electrical diagram
SD210-1100
 A14: Filter change buzzer
A20: Drain supply
A31: Bleeder resistor
A40-1: Start capacitor
A40-2: Run capacitor
K01: Compressor start relay
S01: On/off button
S10: Fan pressure switch
S12: High pressure safety switch
S16: Filter service contact
M01: Compressor motor
M10: Fan motor
P: Compressor motor overload protector
HP: indicates high pressure

12
FIELD INSTALLED
SD380
Electrical Circuit
13
FIELD INSTALLED
NOTE 1: COMPRESSOR MOTOR DRAWING CAN BE
TYPE 1 or TYPE 2 DEPENDING ON ASSEMBLED
COMPRESSOR MODEL
NOTE 2: A15 DOES NOT EXIST IN SD500
A14: Filter change buzzer
A15: Running lamp (Green)
A20: Drain supply
A31: Bleeder resistor
A40-1: Start capacitor
A40-2: Run capacitor
K01: Compressor start relay
A50: Fan motor capacitor
S01: On/off button
S10: Fan pressure switch
S12: High pressure safety switch
S16: Filter service contact
M01: Compressor motor
M10: Fan motor
P: Compressor motor
overload protector
HP: indicates high pressure
Electrical Circuit
SD500 - SD1200
 A1 : Control circuit transformer
A10 : Running lamp on control panel (Green)
A12 : Stand-by lamp on control panel (Red)
A14 : Filter change buzzer
A20 : Electronic timer
EMR4: Phase protection relay
F10 : Control circuit protection
S3 : Emergency button
S4 : Start button on control panel
S6 : Stop button on control panel
S10 : Fan pressure switch
S12 : High pressure safety switch
S13 : Low pressure switch
S15 : Service contact
S16 : Filter service contact
S20 : Gas high temperature switch
S31 : Fan heat termal 1
S32 : Fan heat termal 2

14
FIELD INSTALLED

NOTE 2: DRAIN SYSTEM CAN BE TYPE 1 or TYPE 2

Broken line cables are dependent on customer wish.
NOTE 1: S16 and A14 DOES NOT EXIST IN SD3400 and SD4000
Electrical Control Circuit
SD1400 - SD4000
15
MAIN PROTECTION AND DISCONNECTING MEANS SHALL BE PROVIDED BY A01 : Control circuit transformer
THE INSTALLER OF RESIDUAL CURRENT AUTOMATIC CIRCUIT BREAKER A30 : Compressor chankaser heater
B15 : Control circuit supply
ELECTRICAL SPECIFICATIONS SIZE IS AMPS-600 VAC EMR4 : Phase protection relay
F1,F2 : A01 Primary protection
COMPRESSOR FAN MOTOR ELECTRICAL SUPPLY LINE F3, F4: A30 overload protection
UN 400V/3/50 UN 400V/3/50 3 PHASE + PROTECTION EARTH M1 : Compressor motor
CABLE SIZE M10 : Fan motor 1
SD1400 FLA 10 A 1.82 Kw SD1400 FLA 0.50 A 0.18 Kw SD1400 4G2.5mm M11 : Fan motor 2
SD1800 FLA 11 A 2.19 Kw SD1800 FLA 0.50 A 0.18 Kw SD1800 4G2.5mm Q1 : Compressor contactor
SD2500 FLA 15 A 2.9 Kw SD2500 FLA 0.72 A 0.270 Kw SD2500 4G4mm Q10 : Fan contactor
SD2800 FLA 10 A 3.49 Kw SD2800 FLA 0.72 A 0.270 Kw SD2800 4G4mm X1 : Main supply connection
SD3400 FLA 10 A 3.9 Kw SD3400 FLA 1.8 A 0.510 Kw SD3400 4G4mm terminal block
SD4000 FLA 10 A 4.57 Kw SD4000 FLA 1.82 A 0.510 Kw SD4000 4G4mm

MAXIMUM SET : 15%

Electrical Power Circuit

FIELD INSTALLED
SD1400 - SD4000
 A11 : Remote control running lamp (Green)
A13: Remote control stand-by lamp (Red)
A20: Electronic timer
A21: Drain Test
A41: Remote control alarm contact
B16: Computer / Communication connection (RS485)
B17: Dewpoint analog output (4-20mA/0-100C)
EMR4: Phase protection relay
F10 : Control circuit protection
F11 : Control circuit protection
K20 : Drain supply test relay
P1 : Overload protector of compressor
P2 : Compressor thermal protection
P10 : Overload protector of fan motor
PT1 : Inlet air temperature sensor (PT100)
PT2 : Heat exchanger temperature sensor (PT100)
PT3 : Low pressure line sensor (PT100)
PT4 : High pressure line sensor (PT100)
PT5 : Ambient temperature sensor (PT100)
PT6 : Condenser outlet temperature sensor (PT100)
S2 : Limit switch
S3 : Emergency button
S5 : Remote control start button
S7 : Remote control stop button
S8 : Remote control contact

16
S9 : Obstruction for manual on/off
S10 : Fan pressure switch
S12 : High pressure safety switch
S13 : Low pressure switch
S15 : Service contact
S16 : Filter service contact
S31 : Fan heat termal 1
S32 : Fan heat termal 2
Q1 : Compressor motor contactor
Q10 : Fan motor contactor
V1 : By-pass valve
HP : Indicates high pressure
LP : Indicates low pressure
TH : Indicates thermal

FIELD INSTALLED

Broken line cables are dependent on customer wish.

NOTE 1: A25 AND P2 JUST EXIST IN SD7000
NOTE 2: DRAIN SYSTEM CAN BE TYPE 1 or TYPE 2
Electrical Control Circuit
SD5100 - SD7000
17
A01 : Control circuit transformer
A30 : Compressor chankaser heater
MAIN PROTECTION AND DISCONNECTING MEANS SHALL BE PROVIDED BY B15 : Control circuit supply
THE INSTALLER OF RESIDUAL CURRENT AUTOMATIC CIRCUIT BREAKER EMR4 : Phase protection relay
F1,F2 : A01 Primary protection
ELECTRICAL SPECIFICATIONS SIZE IS AMPS-600 VAC F3, F4: A30 overload protection
M1 : Compressor motor
M10 : Fan motor 1
COMPRESSOR FAN MOTOR ELECTRICAL SUPPLY LINE M11 : Fan motor 2
UN 400V/3/50 UN 400V/3/50 3 PHASE + PROTECTION EARTH P1 : Overload protector of compressor
CABLE SIZE P10 : Overload protector of fan motor
SD5100 FLA 28 A 5.63 Kw SD5100 FLA 2.63 A 0.780 Kw SD5100 4G10mm Q1 : Compressor contactor
SD5900 FLA 34 A 6.79 Kw SD5900 FLA 2.63 A 0.780 Kw SD5900 4G16mm Q10 : Fan contactor
SD7000 FLA 41 A 9 Kw SD7000 FLA 2.63 A 0.780 Kw SD7000 4G16mm X1 : Main supply connection
terminal block
MAXIMUM SET : 15%

FIELD INSTALLED
Electrical Power Circuit
SD5100 - SD7000
 A11 : Remote control running lamp (Green)
A13: Remote control stand-by lamp (Red)
A20: Electronic timer
A21: Drain Test
A41: Remote control alarm contact
B16: Computer / Communication connection (RS485)
B17: Dewpoint analog output (4-20mA/0-100C)
EMR4: Phase protection relay
F10 : Control circuit protection
F11 : Control circuit protection
K20 : Drain supply test relay
P1 : Overload protector of compressor
P2 : Compressor thermal protection
P10 : Overload protector of fan motor 1
P11 : Overload protector of fan motor 2
P12 : Overload protector of fan motor 3
PT1 : Inlet air temperature sensor (PT100)
PT2 : Heat exchanger temperature sensor (PT100)
PT3 : Low pressure line sensor (PT100)
PT4 : High pressure line sensor (PT100)
PT5 : Ambient temperature sensor (PT100)
PT6 : Condenser outlet temperature sensor (PT100)
S2 : Limit switch
S3 : Emergency button

18
S5 : Remote control start button
S7 : Remote control stop button
S8 : Remote control contact
S9 : Obstruction for manual on/off
S10 : Fan pressure switch
S12 : High pressure safety switch
S13 : Low pressure switch
S15 : Service contact
S16 : Filter service contact
S31 : Fan heat termal 1
S32 : Fan heat termal 2
S33 : Fan heat termal 3
Q1 : Compressor motor contactor
Q10 : Fan motor contactor 1
Q11 : Fan motor contactor 2
Q12 : Fan motor contactor 3
V1 : By-pass valve
HP : Indicates high pressure
LP : Indicates low pressure
TH : Indicates thermal
FIELD INSTALLED
SD7900

Broken line cables are dependent on customer wish.

NOTE 1: DRAIN SYSTEM CAN BE TYPE 1 or TYPE 2
Electrical Control Circuit
19
A01 : Control circuit transformer
A30 : Compressor chankaser heater
B15 : Control circuit supply
EMR4 : Phase protection relay
F1,F2 : A01 Primary protection
MAIN PROTECTION AND DISCONNECTING MEANS SHALL BE PROVIDED BY F3, F4: A30 overload protection
THE INSTALLER OF RESIDUAL CURRENT AUTOMATIC CIRCUIT BREAKER M1 : Compressor motor
M10 : Fan motor 1
ELECTRICAL SPECIFICATIONS SIZE IS AMPS-600 VAC M11 : Fan motor 2
M12 : Fan motor 3
ELECTRICAL SUPPLY LINE P1 : Overload protector of compressor
COMPRESSOR FAN MOTOR
3 PHASE + PROTECTION EARTH P10 : Overload protector of fan motor 1
UN 400V/3/50 UN 400V/3/50
P11 : Overload protector of fan motor 2
CABLE SIZE P11 : Overload protector of fan motor 3
SD7900 FLA 41 A 9 Kw SD7900 FLA 2.63 A 0.780 Kw SD7900 4G16mm Q1 : Compressor contactor
Q10 : Fan contactor 1
MAXIMUM SET : 15% Q11 : Fan contactor 2
Q12 : Fan contactor 3
SD7900

X1 : Main supply connection

FIELD INSTALLED terminal block
Electrical Power Circuit
 A11 : Remote control running lamp (Green)
A13: Remote control stand-by lamp (Red)
A20: Electronic timer
A21: Drain Test
A41: Remote control alarm contact
B16: Computer / Communication connection (RS485)
B17: Dewpoint analog output (4-20mA/0-100C)
EMR4: Phase protection relay
F10 : Control circuit protection
F11 : Control circuit protection
K20 : Drain supply test relay
P1 : Overload protector of compressor
P2 : Compressor thermal protection
P10 : Overload protector of fan motor 1
P11 : Overload protector of fan motor 2
PT1 : Inlet air temperature sensor (PT100)
PT2 : Heat exchanger temperature sensor (PT100)
PT3 : Low pressure line sensor (PT100)
PT4 : High pressure line sensor (PT100)
PT5 : Ambient temperature sensor (PT100)
PT6 : Condenser outlet temperature sensor (PT100)
S2 : Limit switch
S3 : Emergency button

20
S5 : Remote control start button
S7 : Remote control stop button
S8 : Remote control contact
S9 : Obstruction for manual on/off
S10 : Fan pressure switch
S12 : High pressure safety switch
S13 : Low pressure switch
S15 : Service contact
S16 : Filter service contact
S31 : Fan heat termal 1
S32 : Fan heat termal 2
S33 : Fan heat termal 3
S34 : Fan heat termal 4
Q1 : Compressor motor contactor
Q10 : Fan motor contactor 1
Q11 : Fan motor contactor 2
V1 : By-pass valve
HP : Indicates high pressure
LP : Indicates low pressure
TH : Indicates thermal
FIELD INSTALLED

Broken line cables are dependent on customer wish.

Electrical Control Circuit

NOTE 1: DRAIN SYSTEM CAN BE TYPE 1 or TYPE 2

SD9000 - SD10500
21
A01 : Control circuit transformer
A30 : Compressor chankaser heater
B15 : Control circuit supply
EMR4 : Phase protection relay
F1,F2 : A01 Primary protection
F3, F4: A30 overload protection
M1 : Compressor motor 1
M2 : Compressor motor 2
M10 : Fan motor 1
M11 : Fan motor 2
MAIN PROTECTION AND DISCONNECTING MEANS SHALL BE PROVIDED BY M12 : Fan motor 3
THE INSTALLER OF RESIDUAL CURRENT AUTOMATIC CIRCUIT BREAKER M13 : Fan motor 4
P1 : Overload protector of compressor 1
ELECTRICAL SPECIFICATIONS SIZE IS AMPS-600 VAC P2 : Overload protector of compressor 2
P10 : Overload protector of fan motor 1
P11 : Overload protector of fan motor 2
COMPRESSOR FAN MOTOR ELECTRICAL SUPPLY LINE Q1 : Compressor contactor 1
UN 400V/3/50 UN 400V/3/50 3 PHASE + PROTECTION EARTH Q2 : Compressor contactor 2
CABLE SIZE Q10 : Fan contactor 1
SD9000 FLA 28 A 5.63 Kw SD9000 FLA 2.63 A 0.780 Kw SD9000 4G25mm Q11 : Fan contactor 2
SD10500 FLA 28 A 5.63 Kw SD10500 FLA 2.63 A 0.780 Kw SD10500 4G25mm X1 : Main supply connection
terminal block
MAXIMUM SET : 15%
Electrical Power Circuit

FIELD INSTALLED
SD9000 - SD10500
 A11 : Remote control running lamp (Green)
A13: Remote control stand-by lamp (Red)
A20: Electronic timer
A21: Drain Test
A41: Remote control alarm contact
B16: Computer / Communication connection (RS485)
B17: Dewpoint analog output (4-20mA/0-100C)
EMR4: Phase protection relay
F10 : Control circuit protection
F11 : Control circuit protection
K20 : Drain supply test relay
P1 : Overload protector of compressor
P2 : Compressor thermal protection
P10 : Overload protector of fan motor 1
P11 : Overload protector of fan motor 2
P12 : Overload protector of fan motor 3
PT1 : Inlet air temperature sensor (PT100)
PT2 : Heat exchanger temperature sensor (PT100)
PT3 : Low pressure line sensor (PT100)
PT4 : High pressure line sensor (PT100)
PT5 : Ambient temperature sensor (PT100)
PT6 : Condenser outlet temperature sensor (PT100)
S2 : Limit switch

22
S3 : Emergency button
S5 : Remote control start button
S7 : Remote control stop button
S8 : Remote control contact
S9 : Obstruction for manual on/off
S10 : Fan pressure switch
S12 : High pressure safety switch
S13 : Low pressure switch
S15 : Service contact
S16 : Filter service contact
S31 : Fan heat termal 1
S32 : Fan heat termal 2
S33 : Fan heat termal 3
S34 : Fan heat termal 4
S35 : Fan heat termal 5
S36 : Fan heat termal 6
Q1 : Compressor motor contactor
Q10 : Fan motor contactor 1
Q11 : Fan motor contactor 2
Q12 : Fan motor contactor 3
V1 : By-pass valve
FIELD INSTALLED HP : Indicates high pressure
LP : Indicates low pressure
SD12500

TH : Indicates thermal
Broken line cables are dependent on customer wish.
Electrical Control Circuit

NOTE 1: DRAIN SYSTEM CAN BE TYPE 1 or TYPE 2

23
A01 : Control circuit transformer
A30 : Compressor chankaser heater
B15 : Control circuit supply
EMR4 : Phase protection relay
F1,F2 : A01 Primary protection
F3, F4 : A30 overload protection
M1 : Compressor motor 1
M2 : Compressor motor 2
M10 : Fan motor 1
M11 : Fan motor 2
MAIN PROTECTION AND DISCONNECTING MEANS SHALL BE PROVIDED BY M12 : Fan motor 3
THE INSTALLER OF RESIDUAL CURRENT AUTOMATIC CIRCUIT BREAKER M13 : Fan motor 4
M14 : Fan motor 5
ELECTRICAL SPECIFICATIONS SIZE IS AMPS-600 VAC M15 : Fan motor 6
P1 : Overload protector of compressor 1
COMPRESSOR FAN MOTOR ELECTRICAL SUPPLY LINE P2 : Overload protector of compressor 2
UN 400V/3/50 UN 400V/3/50 3 PHASE + PROTECTION EARTH P10 : Overload protector of fan motor 1
P11 : Overload protector of fan motor 2
CABLE SIZE
P12 : Overload protector of fan motor 3
SD12500 FLA 28 A 5.63 Kw SD12500 FLA 2.63 A 0.780 Kw MKE 12500 4G35mm Q1 : Compressor contactor 1
Q2 : Compressor contactor 2
MAXIMUM SET : 15% Q10 : Fan contactor 1
SD12500

Q11 : Fan contactor 2

Q12 : Fan contactor 3
FIELD INSTALLED X1 : Main supply connection
Electrical Power Circuit

terminal block
 SD
REFRIGERATED TYPE COMPRESSED AIR DRYERS

General Arrengements
Main Settings
Spare Parts
Drawings
 6. GENERAL ARRANGEMENTS

Model Filter Quantity Element Type Length Width Height Weight

and Type (mm) (mm) (mm) (Kg)

SD25 1 * GKO50X + 1 * GKO50Y MKO50 KIT 413 363 557 32

SD40 1 * GKO50X + 1 * GKO50Y MKO50 KIT 413 363 557 32
SD55 1 * GKO50X + 1 * GKO50Y MKO50 KIT 413 363 557 32
SD100 1 * GKO150X + 1 * GKO150Y MKO150 KIT 473 453 832 51
SD160 1 * GKO150X + 1 * GKO150Y MKO150 KIT 473 453 832 53
SD190 1 * GKO150X + 1 * GKO150Y MKO150 KIT 473 453 832 55
SD210 1 * GKO500X + 1 * GKO500Y MKO500 KIT 553 503 874 78
SD310 1 * GKO500X + 1 * GKO500Y MKO500 KIT 553 503 874 83
SD380 1 * GKO500X + 1 * GKO500Y MKO500 KIT 553 503 874 86
SD500 1 * GKO851X + 1 * GKO851Y MKO851 KIT 678 648 1157 160
SD630 1 * GKO1210X + 1 * GKO1210Y MKO1210 KIT 678 648 1157 165
SD930 1 * GKO1210X + 1 * GKO1210Y MKO1210 KIT 948 728 1370 220
SD1200 1 * GKO1210X + 1 * GKO1210Y MKO1210 KIT 948 728 1370 230
SD1400 1 * GKO1820X + 1 * GKO1820Y MKO1820 KIT 948 798 1460 270
SD1800 1 * GKO1820X + 1 * GKO1820Y MKO1820 KIT 948 798 1460 285
SD2500 1 * GKO2700X + 1 * GKO2700Y MKO2700 KIT 1163 778 1725 392
SD2800 1 * GKO2700X + 1 * GKO2700Y MKO2700 KIT 1163 778 1725 410
SD3400 Not Included Not Included 1397 847 1770 492
SD4000 Not Included Not Included 1397 847 1770 520
SD5100 Not Included Not Included 1467 1077 1930 696
SD5900 Not Included Not Included 1467 1077 1930 718
SD7000 Not Included Not Included 2188 1062 1925 900
SD7900 Not Included Not Included 2188 1062 1925 -
SD9000 Not Included Not Included 2697 897 1975 -
SD10500 Not Included Not Included 2697 897 1975 -
SD12500 Not Included Not Included 2550 1550 2100 1600

7. MAIN SETTINGS

Superheat of Evaporating Fan Security Security Drain Refrigerant Water flow

thermostatic pressure pressure high low timer temperature valve
expansion switch pressure pressure switch (if water
valve switch switch condenser)

ALL MODELS 5OC - 10OC 2.05 bar 9 - 12 bar 25 bar 1.6 bar 5 min. - 5 sec. 45OC 11 bar

25
 Components SD25 SD40 SD55 SD100 SD160 SD190 SD 210
Compressor THB4419YFZ TECUMSEH THB4419YFZ TECUMSEH THB4422YFZ TECUMSEH THB 4422YFZ TECUMSEH CAE 4440Y TECUMSEH CAE 4448Y TECUMSEH CAJ 4461Y TECUMSEH
Condenser GEMAK 30-50 GEMAK 30-50 GEMAK 30-50 GEMAK MK40 GEMAK MK50 GEMAK MK60 MK-70
Fan motor ELCO 5-13/148 ELCO 5-13/148 ELCO 5-13/148 ELCO 5-13/148 ELCO 25-40/1286 ELCO 25-40/1286 ELCO 25-40/1286
Fan Ø200-34 Ø200-34 Ø200-34 Ø200-34 Ø254-34 Ø254-34 Ø 254-34
Fan Grill Ø220 Ø220 Ø220 Ø220 Ø275 Ø275 Ø275
Dehydrator/Drier DANFOSS DML 032S DANFOSS DML 032S DANFOSS DML 032S DANFOSS DML 032S DANFOSS DML 032S DANFOSS DML 032S DANFOSS DML 032S
Heat Exchanger MVT15-50 MVT15-50 MVT15-50 CMH 170 CMH 170 CMH 170 CMH 360
Expansion Valve PARKER SPORLAN AS B5 PARKER SPORLAN AS B5 PARKER SPORLAN AS B5 PARKER AS B20 PARKER AS B-20 PARKER AS B-20 SPORLAN FBJ 1/2 C
By pass Valve N/A N/A N/A N/A N/A N/A PARKER SPORLAN A7-B
Separator N/A N/A N/A N/A N/A N/A N/A
Liquid Receiver N/A N/A N/A N/A N/A N/A N/A
High Pressure Switch N/A N/A N/A WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR
Fan Switch WILSPEC DWFK 12-9BAR WILSPEC DWFK 12-9BAR WILSPEC DWFK 12-9BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9BAR

26
Low Pressure Switch N/A N/A N/A N/A N/A N/A WILSPEC 1,6 BAR
Thermostatic switch N/A N/A N/A N/A N/A N/A N/A
Digital Controller N/A N/A N/A N/A N/A N/A N/A
Thermostatic Gauge CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE
8. SPARE PARTS

On/Off Button EVEREL B4 MASK EVEREL B4 MASK EVEREL B4 MASK EVEREL B4 MASK EVEREL B4 MASK EVEREL B4 MASK EVEREL B4 MASK
Main Switch N/A N/A N/A N/A N/A N/A N/A
Drain POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487
Solenoid Valve POWERFLOW 740-02-454 POWERFLOW 740-02-454 POWERFLOW 740-02-454 POWERFLOW 740-02-454 POWERFLOW 740-02-454 POWERFLOW 740-02-454 POWERFLOW 740-02-454
Drain Valve 1/2" x 3/8" 1/2" x 3/8" 1/2" x 3/8" 1/2" x 3/8" 1/2" x 3/8" 1/2" x 3/8" 1/2 x 3/8
Air Inlet - Outlet Con. 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 1 1/2”
Air Filter GKO50X/Y GKO50X/Y GKO50X/Y GKO150X/Y GKO150X/Y GKO150X/Y GKO 500 MY/MX
Air Filter Connection 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 1 1/2"
Filter Element MKO50X/Y MKO50X/Y MKO50X/Y MKO150X/Y MKO150X/Y MKO150X/Y MKO 500 MY/MX
 Components SD310 SD380 SD500 SD630 SD930 SD1200 SD1400 SD1800
Compressor CAJ 4492Y TECUMSEH CAJ 4511Y TECUMSEH CAJ 4511Y TECUMSEH CAJ 4513Y TECUMSEH ZR28 K3E PFJ 522 ZR34 K3E PFJ 522 ZR48 K3E TFD 522 ZR61 KCE-TFD-522
Condenser MK80-90 MK80-90 MK-100-110 MK-100-110 MK-120 MK-130 MK-140 MK-150
Fan motor ELCO 25-40/1286 ELCO 25-40/1286 ELCO 25-40/1286 ZIEHL-ABEGG (124210) ZIEHL-ABEGG (124210) ZIEHL-ABEGG (124210) ZIEHL-ABEGG (134770) x 2 ZIEHL-ABEGG (134770) x 2
Fan Ø 300-24 Ø 300-24 Ø 300-24 Ø 350-24 Ø 350-24 Ø 350-24 Ø 350-24 x 2 Ø 350-24 x 2
Fan Grill Ø 320 Ø 320 Ø 320 Ø 370 Ø 370 Ø 370 Ø 370 x 2 Ø 370 x 2
Dehydrator/Drier DANFOSS DML 032S DANFOSS DML 032S DANFOSS DML 82S DANFOSS DML 163S DANFOSS DML 163S DANFOSS DML 163S DANFOSS DML 163S DANFOSS DML 163S
Heat Exchanger CMH 360 CMH360 CMH500 CMH500 RALL 630 RALL 630 RACF 600 RACF 600
Expansion Valve SPORLAN FBJ 1/2 C SPORLAN FBJ 1/2 C SPORLAN FBJ 1/2 C SPORLAN FBJE-1-C DANFOSS TN2 ORIFICE NO:3 DANFOSS TN2 ORIFICE NO:4 DANFOSS TN2 ORIFICE NO:5 DANFOSS TN2 ORIFICE NO:6
By pass Valve DANFOSS TCHE DANFOSS TCHE DANFOSS TCHE DANFOSS TCHE DANFOSS TCHE DANFOSS TCHE DANFOSS TGHE 40//CPCE 15 DANFOSS TGHE 40//CPCE 15

Separator N/A N/A N/A LTG-S 2-22 (2LT) LTG-S 2-22 (2LT) LTG-S 2-22 (2LT) LTG-S 4-22 (4LT) LTG-S 4-22 (4LT)
Liquid Receiver N/A N/A RDG 3/8 - 1/4 (3 LT) RDG 3/8 - 1/4 (3 LT) RDG-S 5-10 (5 LT) RDG-S 5-10 (5 LT) RDG-S 7,5-10 (5 LT) RDG-S 7,5-10 (5 LT)
High Pressure Switch WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR DANFOSS KP 5 // ALCO B5A DANFOSS KP 5 // ALCO B5A DANFOSS KP 5 // ALCO B5A WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR
Fan Switch WILSPEC DWFK 12-9 BAR WILSPEC DWK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR

27
Low Pressure Switch N/A N/A N/A N/A N/A N/A WILSPEC DWFK-1 WILSPEC DWFK-1
Thermostatic switch N/A N/A N/A N/A N/A N/A DANFOSS KP77 DANFOSS KP77
Digital Controller N/A N/A N/A N/A N/A N/A N/A N/A
Thermostatic Gauge CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE
On/Off Button EVEREL B4 MASK EVEREL B4 MASK EVEREL B4 MASK - - - N/A
N/A
Main Switch N/A N/A N/A - - - SIEMENS 3SB32 01-1HR20 SIEMENS 3SB32 01-1HR20
Drain POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487
Solenoid Valve POWERFLOW 740-02-454 POWERFLOW 740-02-454 POWERFLOW 740-02-454 POWERFLOW 740-02-454 POWERFLOW 740-02-454 POWERFLOW 740-02-454 POWERFLOW 740-02-910 POWERFLOW 740-02-910
Drain Valve 1/2 X 3/8 1/2 X 3/8 1/2 X 3/8 1/2 X 3/8 1/2 x 3/8 1/2 x 3/8 - -
Air Inlet - Outlet Con. 1 1/2" 1 1/2" 2" 2" 2" 2" 3" 3"
Air Filter GKO 500 MY/MX GKO 500 MY/MX GKO 851 MY/MX GKO 1210 MY/MX GKO 1210 MY/MX GKO 1210 MY/MX GKO 1820 MY/MX GKO 1820 MY/MX
Air Filter Connection 1 1/2" 1 1/2" 2" 2" 2" 2" 3" 3"
Filter Element MKO 500 MY/MX MKO 500 MY/MX MKO 851 MY/MX MKO 1210 MY/MX MKO 1210 MY/MX MKO 1210 MY/MX MKO 1820 MY/MX MKO 1820 MY/MX
 Components SD2500 SD2800 SD3400 SD4000 SD5900 SD5900 SD7000 SD7900
Compressor ZR81 KCE-TFD 522 ZR94 KCE-TFD 550 ZR108 KCE TFD 550 ZR125 KCE TFD 550 ZR160 KCE TFD 455 ZR190 KCE TFD 550 ZR250 KCE TWD 524 ZR250 KCE TWD 455
Condenser MK160-MK170 MK160-MK170 MK180-MK190 MK180-MK190 MK200-MK210 MK200-MK210 MK220 MK230
Fan motor ZIEHL-ABEGG (155608) x 2 ZIEHL-ABEGG (155608) x 2 ZIEHL-ABEGG (140662) x 2 ZIEHL-ABEGG (140662) x 2 ZIEHL-ABEGG (153056) x 2 ZIEHL-ABEGG (153056) x 2 ZIEHL-ABEGG (153056) x 2 ZIEHL-ABEGG (153056) x 3
Fan Ø 400 x 2 Ø 400 x 2 Ø 450 x 2 Ø 450 x 2 Ø 500 x 2 Ø 500 x 2 Ø 500 x 2 Ø 500 x 3
Fan Grill Ø 430 x 2 Ø 430 x 2 Ø 470 x 2 Ø 470 x 2 Ø 530 x 2 Ø 530 x 2 Ø 530 x 2 Ø 530 x 3
Dehydrator/Drier DANFOSS DML 304 S DANFOSS DML 304 S DANFOSS DML 305 S DANFOSS DML 305 S DANFOSS DML 307 S DANFOSS DML 307 S DANFOSS DML 307 S DANFOSS DML 307 S
Heat Exchanger RACF380 x 2 RACF380 x 2 RACF600 x 2 RACF600 x 2 RACF600 x 3 RACF600 x 3 RACF600 x 4 RACF600 x 4
Expansion Valve DANFOSS TEN5 ORIFICE NO:2 DANFOSS TEN5 ORIFICE NO:2 DANFOSS TEN5 ORIFICE NO:3 DANFOSS TEN5 ORIFICE NO:3 DANFOSS TEN5 ORIFICE NO:4 DANFOSS TEN5 ORIFICE NO:4 DANFOSS TEN12 ORIFICE NO:5 DANFOSS TEN12 ORIFICE NO:5

By pass Valve DANFOSS TGHE 40 // CPCE15 DANFOSS TGHE 40 // CPCE15 DANFOSS TGHE 40 // CPCE15 CPC22 SHGBE-8 SHGBE-8 SHGBE-8 SHGBE-8
Separator LTG-S 4-22 (4LT) LTG-S 4-22 (4LT) LTG-S 4-35 (4LT) LTG-S 4-35 (4LT) LTG-S 10-35 (10LT) LTG-S 10-35 (10LT) LTG-S 15-42 (15LT) LTG-S 15-42 (15LT)
Liquid Receiver RDG-S 10-12 (10 LT) RDG-S 10-12 (10 LT) RDG-S 10-16 (10 LT) RDG-S 10-16 (10 LT) RDG-S 20-16 (20 LT) RDG-S 20-16 (20 LT) RDG-S 25-22 (25 LT) RDG-S 25-22 (25 LT)
High Pressure Switch WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR

28
Fan Switch WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR
Low Pressure Switch WILSPEC DWFK-1 WILSPEC DWFK-1 WILSPEC DWFK-1 WILSPEC DWFK-1 WILSPEC DWFK-1 WILSPEC DWFK-1 WILSPEC DWFK-1 WILSPEC DWFK-1
Thermostatic switch DANFOSS KP 77 DANFOSS KP 77 DANFOSS KP 77 DANFOSS KP 77 N/A N/A N/A N/A
Digital Controller N/A N/A N/A N/A ELIMKO E 687 ELIMKO E 687 ELIMKO E 687 ELIMKO E 687
Thermostatic Gauge CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE CEWAL GAUGE N/A N/A N/A N/A
On/Off Button N/A N/A N/A N/A N/A N/A N/A N/A
Main Switch SIEMENS 3SB32 01-1HR20 SIEMENS 3SB32 01-1HR20 SIEMENS 3SB32 01-1HR20 SIEMENS 3SB32 01-1HR20 SIEMENS 3SB32 01-1HR20 SIEMENS 3SB32 01-1HR20 SIEMENS 3SB32 01-1HR20 SIEMENS 3SB32 01-1HR20
Drain POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487
Solenoid Valve POWERFLOW 740-02-910 POWERFLOW 740-02-910 POWERFLOW 740-02-910 POWERFLOW 740-02-910 POWERFLOW 740-02-910 POWERFLOW 740-02-910 POWERFLOW 740-02-910 POWERFLOW 740-02-910
Drain Valve - - - - - - - -
Air Inlet - Outlet Con. 3" 3" DN100 FLANGE DN100 FLANGE DN100 FLANGE DN100 FLANGE DN150 FLANGE DN150 FLANGE
Air Filter GKO 2700 MY/MX GKO 2700 MY/MX N/A N/A N/A N/A N/A N/A
Air Filter Connection 3" 3" N/A N/A N/A N/A N/A N/A
Filter Element MKO 2700 MY/MX MKO 2700 MY/MX N/A N/A N/A N/A N/A N/A
 Components SD9000 SD10500 SD12500
Compressor ZR160 KCE TFD 455 x 2 ZR160 KCE TFD 455 x 2 ZR190 KCE TFD 550 x 2
Condenser MK240-MK250 MK180-MK190 MK180-MK190
Fan motor ZIEHL-ABEGG (153056) x 4 ZIEHL-ABEGG (153056) x4 ZIEHL-ABEGG (153056) x 6
Fan Ø 500 x 4 Ø 500 x 4 Ø 500 x 6
Fan Grill Ø 530 x 4 Ø 530 x 4 Ø 530 x 6
Dehydrator/Drier MRP-FKBG-487 & D48 MRP-FKBG-487 & D48 MRP-FKBG-487 & D48
Heat Exchanger RACF600 x 5 RACF600 x 6 RACF600 x 7
Expansion Valve DANFOSS TEN12 ORIFICE NO:7 DANFOSS TEN12 ORIFICE NO:7 DANFOSS TEN20 ORIFICE NO:8

By pass Valve SHGBE-15 SHGBE-15 SHGBE-15

Separator LTG-S 15-42 (15LT) LTG-S 15-42 (15LT) LTG-S 20-42 (20LT)
Liquid Receiver RDG-S 25-22 (25 LT) RDG-S 25-22 (25 LT) RDG-S 30-42 (30 LT)

29
High Pressure Switch WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR WILSPEC DBK 25 BAR
Fan Switch WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR WILSPEC DWFK 12-9 BAR
Low Pressure Switch WILSPEC DWFK-1 WILSPEC DWFK-1 WILSPEC DWFK-1
Thermostatic switch N/A N/A N/A
Digital Controller ELIMKO E 687 ELIMKO E 687 ELIMKO E 687
Thermostatic Gauge N/A N/A N/A
On/Off Button N/A N/A N/A
Main Switch SIEMENS 3SB32 01-1HR20 SIEMENS 3SB32 01-1HR20 SIEMENS 3SB32 01-1HR20
Drain POWERFLOW 520-02-487 POWERFLOW 520-02-487 POWERFLOW 520-02-487
Solenoid Valve POWERFLOW 740-02-910 POWERFLOW 740-02-910 POWERFLOW 740-02-910
Drain Valve - - -
Air Inlet - Outlet Con. DN150 FLANGE DN200 FLANGE DN200 FLANGE
 TOP VIEW

413
CONTROL
PANEL 363 AIR OUTLET
129,5 117 71,7
G 1/2" AIR INLET
G 1/2"

29,4 CONNECTION
CABLE

30
556,8
477,9
480,2
9. DRAWINGS

100
FRONT VIEW BACK VIEW
LEFT VIEW 130
DRAIN
RIGHT VIEW
M8x4

51,5
260
51,5
13 387 13
SD25 - SD55

BOTTOM VIEW
 AIR OUTLET
TOP VIEW G 3/4"
473
AIR INLET
CONTROL
PANEL 453 G 3/4" 80,5129,6 82
CABLE
CONNECTION

77,5
29,3

31
831,8
725

694,1

DRAIN
100

FRONT VIEW 100 BACK VIEW

LEFT VIEW RIGHT VIEW
M8x4

51,5
350
51,5
13 447 13
SD100 - SD190

BOTTOM VIEW
 553

503
TOP VIEW

AIR INLET AIR OUTLET

CONTROL G 1 1/2"
PANEL G 1 1/2" 112,4 167,6
100,5
121,8

95
CONNECTION
29,5 CABLE

32
873,8
701

100

FRONT VIEW 150 BACK VIEW

LEFT VIEW DRAIN
RIGHT VIEW
12,3 528,5 12,3
14x4

51,5
400
51,5
TOP VIEW
SD210 - SD380
 678

TOP VIEW

648
198,6 152,7 AIR OUTLET CONTROL
G 2" PANEL

103,4
AIR INLET
G 2" SUPPLY CABLE
GLAND

246,2
29,45

1157,3

33
83,8

807,7
171
FRONT VIEW BACK VIEW
DRAIN
RIGHT VIEW
G 1/2"
56,6 564,8
LEFT VIEW 4
5x
Ø
11,

124
400
BOTTOM VIEW
SD500 - SD630
 948
TOP VIEW

152,7 AIR OUTLET 728

AIR INLET 198,9 G 2"
G 2" CONTROL
PANEL

350,2
1369,3

34
932
83
SUPPLY CABLE
GLAND

177,3
DRAIN FRONT VIEW RIGHT VIEW BACK VIEW

269
Ø14x4

410
269
39 650 39
SD930 - SD1200

BOTTOM VIEW
 948 TOP VIEW
198,9 305,6 AIR OUTLET 798
AIR INLET CONTROL
G 3" PANEL
G 3"
ELECTRICAL
CABINET

262,5

35
1459

1018,1
83

177,3
DRAIN FRONT VIEW RIGHT VIEW BACK VIEW
LEFT VIEW
Ø14x4

269
410
269
39 720 39
SD1400 - SD1800

BOTTOM VIEW
 615 81,5
81,5 500 500 81,5

81,5
TOP VIEW
778 1163 243,8 275,2

AIR INLET AIR OUTLET

CONTROL G 3"
PANEL G 3"

36
1722,3
100

1292,3
1198,5
CABLE
CONNECTION 83

452
382
312
177,5
FRONT VIEW LEFT VIEW DRAIN 3/8” RIGHT VIEW
BACK VIEW

39
700
39

311,5 540 311,5

M8x4
SD2500 - SD2800

BOTTOM VIEW
 54,3 644,2 644,2 54,3

83,5
680
83,5
TOP VIEW

262 316 1397 847

AIR

478
OUTLET
CONTROL
PANEL

273
DN100
FLANGE
AIR 102,5

37
INLET 109,2
CABLE
DRAIN CONNECTION

1018
521,9
451,9
381,9
311,9

177,2
LEFT VIEW CABLE FRONT VIEW RIGHT VIEW
BACK VIEW
117,2 CONNECTION

540 153,5
153,5
M8

323,5 750 323,5

x8

BOTTOM VIEW
SD3400 - SD4000
 101.0 632.5 632.5
101.1
101.2

874.7

101.1
TOP VIEW
1467.0 1077.0
465.4 315.5

AIR OUTLET
500.2
ESD3
272.5 DN100
FLANGE
AIR INLET 103.8
CABLE

38
CONNECTION 105.9
1153.5 127.2
DRAIN

657.2
587.2
517.2
447.2

288.4
LEFT VIEW RIGHT VIEW FRONT VIEW RIGHT VIEW

55.5

966.0

55.5
17
55.5 1356.0 55.5 x4
BOTTOM VIEW
SD5100 - SD5900
 101.8 900.0 184.1 900.0 101.8

93.7

874.7

93.6
TOP VIEW

454.4 316.0 2188 1062.0

AIR OUTLET
498.4

272.5 DN150 ESD3

FLANGE
102.8
AIR INLET

1924.0
108.8
1153.1 130.0

39
DRAIN
312.5

657.1
587.1
517.1
447.1
BACK VIEW RIGHT VIEW FRONT VIEW LEFT VIEW

55.5

951.0

55.5
17x4
55.5 2076.6 55.5
BOTTOM VIEW
SD7000 - SD7900
 TOP VIEW
605,5
897 2697
289,5

AIR OUTLET
ESD3
FLANGE

40
104,3
AIR INLET

1974
1425,7
128,75

1153,2
DRAIN

657
587
517
447
201,3
RIGHT VIEW LEFT VIEW
FRONT VIEW BACK VIEW
DN150 FLANGE (SD 9000)
DN200 FLANGE (SD 10500)
786

2586 Ø
17
BOTTOM VIEW
SD9000 - SD10500
 TOP VIEW 1203,6
1550 2550 832

ESD3 AIR OUTLET

2100
DN200 FLANGE

104,3

41
1153,3
1481,4

719,71

657
587
517
447
201,8

FRONT VIEW RIGHT VIEW DRAIN LEFT VIEW

BACK VIEW

1436

Ø1
2436 7
BOTTOM VIEW
SD12500
 10. COMPONENTS LOCATION

All main components locatad into dryer identified with labels as listed here under.
CAUTION: Due to manufacture design, some components out of the list are not installed into the dryer.

42
 11. TROUBLESHOOTING

Problem Possible Cause Repair Comments

Dryer is The connection has Invert two phases 3-phase dryers are equipped with a phase controller
switched on, inverted phases to avoid the fans from turning in the opposite
indicator light direction.
is lit but the
refrigerant Several factors can cause compressor failure.
compressor Refrigeration unit is not functioning Check refrigeration compressor A qualified refrigeration technician needs to check
does not turn on. all the electrical and refrigerant circuit and controls.

The refrigerant high pressure protection The refrigerant safety high The dryer is protected against excessively high
has tripped pressure switch has tripped. refrigerant pressure. If the condenser efficiency has
reduced, the switch will trip. Manually reset the
switch.

In case of water cooled con-

Excessive ambient temperature
densers, check the water
control valve
Be sure that dryer is working
in temperatures lower than the
design conditions.
Designed conditions and
correction factors are described
in this manual.
A high ambient temperature may cause the
refrigerant system to operate at higher than normal
pressures. Results will be higher than normal
evaporator temperature.
lmportant: adequate air circulation around the dryer,
and proper ventilation in the equipment room should
guarantee a low enough ambient temperature.

Excessive temperature on Allow time to compressor to Compressor is protected against overly high
Dryer is crankcase of compressor. cool down. Reason may be a temperatures of the crankcase by a thermal switch.
switched on, possible incorrect adjustment
but the refrigerant of hot gas bypass valve or
compressor shortage of refrigerant
does not turn on.
Excessive compressed Be sure that dryer is working The dryer is designed for working in calculated
air inlet temperature. in temperatures lower than conditions (see description in this manual).
design conditions. If conditions are exceeded, the dryer will be
overflowed, dew point will go up and protecting
devices can switch off.

Clogged condenser fins or clogged
water condenser.
Possible high crankcase temperature
Possible loss of phase
Possible low voltage causing overload
trip Possible failed compressor
Clear fins or water condenser
of all obstructions.
The clogged fins in the condenser will restrict the
air passage and reduce the refrigeration capacity,
causing high temperature in the evaporator.
Same will occur if water condenser is clogged with
mud or dirt. Air condenser and water condenser
should be periodically checked and cleaned.
Protect water circuit by an adapted filter.

Too much compressed air flow.
Check actual flow
through the dryer.
This dryer is designed for a maximum air flow at
design conditions. If too much air is pumped
into the dryer, water removal capacity may not be
sufficient, resulting in liquid carryover down stream.
Check the rated output the air compressor.

Faulty electrical wiring Inspect the circuit The compressor-on light should be wired into the
refrigerant compressor circuit. See wiring diagrams
in this manual.

One electrical protection Reset the protection or The dryer is protected against high amp draw by
has tripped. replace the blown fuse. fuse and/or overload relay that can trip in case of
need. Reset or replace fuse once, but do not persist
if it trips again, request assistance from a qualified
refrigeration contractor.

Dryer is switched Fan has to run if refrigerant high Check that compressed air Fan operates automatically to keep refrigerant
on but fan is not pressure reaches upper set point. flows through the dryer. Check pressure below the maximum value. The fan can
running. that fan blades are free to move. stop if pressure is under the recommended setting.
Check the fan pressure switch.

When compressor Compressor is slugging liquid refrigerant Be sure the pre-heating period Refrigerant may move between receivers when
starts, it vibrates at start up. of at least 2 hours is refrigerant compressor is stopped and not heated,
a lot and makes respected especially if stopped for a long time.
mechanical noise. This migration may cause liquid shock (slugging) in
valves specially on large dryers containing more
refrigerant

43
Problem Possible Cause
Water in system Compressed Air Inlet and
outlet connections are reversed.
Drain system is clogged
or inoperative.
Bypass system is open
Free moisture remains in pipe lines.
Excessive air flow
Excessive free moisture
Excessive compressed
air inlet temperature.
Clogged condenser fins
Shortage of refrigerant
Refrigeration system is not functioning
Excessive pressure dew point
High pressure drop Excessive compressed
air flow or too law air inlet pressure.
Freeze up
The unit will not run or Clogged heat exchanger
cycles off and on.
Line disconnect switch is
open.
Fuse or breaker is open
Faulty refrigerant
compressor or controls.
Excessive compressed air
inlet temperature.
Repair
Check inlet and outlet
connections.
Restore a free flow of water
condensate. Check water
evacuation.
Check the valves
Blow out the system
Check actual flow through the
dryer.
Check the separator and drain
system and compressor after
cooler ahead of the dryer.
Be sure that dryer is working
lower than design conditions
Clear fins of all obstructions
Fix the leak and add a
charge of refrigerant.
Check to be certain refrigerant
compressor is running
Readjust refrigerant
evaporating pressure
Check actual pressure and
flow through the dryer.
Check that compressor room
ambient,
Fan switch could have failed
in closed position keeping fan
on.
Clean heat exchanger
with areverse air flow.
Close the start or disconnect
switch.
Replace fuse or reset breaker.
Determine the cause and make
correction
Design conditions and correction
factors are described in this manual.
Be sure that dryer is working
in ambient temperatures
below design conditions.
44
Comments
This dryer is designed for air flow in one direction
only. Inlet and outlet directions are identified on
the dryer.
Drain system is timed solenoid valve,
pneumatically assisted which has to be adjusted
in accordance with values listed in this manual.
The Solenoid valve includes a strainer that has to be
periodically checked and cleaned.
Membranes of pneumatically assisted drain have to
be checked or replaced every 6 months.
Important: Bypass piping should be installed
around the dryer so the dryer can be isolated for
service without shutting down the air supply.
During dryer operation, valves must be set so all air
goes into the system. Check tightness
of the bypass system.
Before the dryer is first started all free moisture
should be blown out of the system.
This dryer is designed for a maximum air flow.
If too much air is pumped into the dryer, water removal
capacity may not be sufficient, resultingin liquid
Carry over downstream. Check the rated flow of the
air compressor .
In some system there may be an accumulation of free
moisture in the line ahead of the dryer. If this moisture
is pumped into the dryer intermittently, the water
removal capacity may not be sufficient.
A water separator should be installed in the line
before the dryer.
The dryer is designed to work for calculated design
conditions. Should the conditions be exceeded,
the dryer will be overflowed, dew point will go up
and protecting devices can switch off.
The clogged fins in the condenser will restrict air
passage and reduce refrigerant capacity causing
water downstream. Fins should be periodically
checked and cleaned.
Loss of refrigerant will cause improper functioning.
A qualified, refrigeration specialist should perform
the necessary repairs, or factory should be
contacted if the unit is in warranty.
To check if the compressor is running, check
compressor-on light. lt is possible for the fan to be
operating but not the compressor.
Compressor not running can be caused by several
taeters. A qualified refrigeration technician should
check all refrigerant and electrical controls
The refrigerant pressure adjustment should be
done by a qualified refrigeration engineer. This is
a very sensitiye device and incorrect settings may
create other failures.
This dryer is designed for a maximum air flow.
If too much air is pumped into the dryer,
water removal capacity may not be sufficient,
resulting in liquid carry-over downstream.
Check the rated flow of the air compressor.
Frosting of the Iines is an indication that controls
are set too low. The following should be done by
an experienced refrigeration technician.
Controls may be adjusted in the fields by means of
the hot gas bypass valve. This is to be done
by a qualified refrigerant technician.
Dryer are supposed to be used with compressed
air free of any aggressive contaminants. Some
contamination may require extra maintenance of
the heat exchanger.
If the dryer is not operating, check the disconnect
switch or circuit breaker to be certain it is on.
The fuse to the power line should be checked and
replaced if needed. Never replace a burnt fuse
with an oversized fuse.
Failure of compressor to run may be caused by
several factors. A qualified refrigeration specialist
should check all electrical and refrigeration controls,
or factory should be contacted if unit is in warranty.
The dryer is designed for working into calculated design
conditions. Should the conditions be exceeded,
the dryer will be overflowed, dew point will go up and
protecting devices may trip.
Problem Possible Cause Repair
The unit will not run or Excessive ambient temperature Designed conditions and cor-
cycles off and on. rection factors are described
in dryer . Be sure that dryer is
working lower than design
conditions.
Clogged condenser fins Clear fins of all obstructions.
Shortage of refrigerant Fix the leak and add a charge
of refrigerant.
Error sign occurs on Check refrigerant gas and
digital temperature The dew point is too low or too high. make sure that the working
control device conditions are within the cor-
rect range.
45
Comments
A high ambient temperature may cause the refrigerant
system to operate at higher than normal pressures.
Results will be a higher than normal evaporator
temperature.
Important: there should be adequate air circulation
around the dryer, and proper ventilation in the
equipment room should guarantee a low enough
ambient temperature.
The clogged fins in the condenser will restrict the air
passage and reduce the refrigeration capacity,
causing high temperature in the evaporator.
Fins should be periodically checked and cleaned.
Loss of refrigerant will cause improper functioning.
Dryers are equipped with a temperature switch which
maintains the amount of refrigerant to maintain
proper cooling of the compressor.
A shortage of refrigerant may cause suction line to
become very hot, causing the temperature switch
to trip. A qualified refrigeration specialist should
perform the necessary repairs.
If there is not enough refrigerant gas or if the working
temperature and inlet temperatures are very high,
the dew point will increase.
 
 
 

 
REFRIGERATED AIR DRYER
 
 
 
 
 
 

 
 
 

 
SERVICE MANUAL
 
 
 
 
 
 
 
 
 
 
DIGI-PRO CONTROLLER
 
 
 
WARRANTY NOTICE
 
Failure to follow the instructions and procedures
in this manual or misuse of this equipment will
VOID its warranty !
 
 
 
 
 
 
 
1.USER INTERFACE
 
During the normal operation the display shows the heat exchanger (Dew-Point) temperature.
 
 
Showing machine status
 
1. To disable the Key Lock: Press and hold the SET for 4 sec.
2. Press and hold button DOWN for 4 sec: the display will show Pb1.
3. Press and release button UP or DOWN to select:
 
- Pb1 heat exchanger probe
- hSE working hours for unit
- rhS reset working hours for unit
- hFI working hours for filter
- rhF reset working hours for filter
- rFI reset filter alarm
 
4. To reset the value, press and release button SET, press and release button UP to set
 
149 for rhF and rFI
171 for rhS
 
 
Then press and release button SET: the display will show “- - -“ flashing for 4 seconds.
 
 
 
 
2.OPERATION
 
Using the Digi Pro controller as shown in the picture below:
 
 
 
 
 
 

  Page 2
 
 
2.1 Menu Buttons
 
 
To modify the parameters, press and release button SET. This should
PROGRAM
  be done by a qualified service team.
   
POWER This button is used for starting and stopping the dryer. Press and hold for
4 seconds to start or stop.
 
MENU These buttons are used to navigate between screens and adjust values.
   
  This button is used for manual control of the drain output. Press and
MANUAL DRAIN hold for 4 seconds to drain manually.
 
 
 
 
 
 
 
 
 
2.2 Mode Display
 
 
 
 
This marking indicates that the dryer is performed in active state and
DRYER ACTIVE MODE drying.
   
   
 
  AUTOMATIC DRAIN MODE Shows if the drain system is activated.
 
 
Shows if the energy saving mode is activated.
ENERGY SAVING MODE
 
 
Indicates that Celsius temperature unit is selected.
CELSIUS UNIT MODE
 
Indicates that Fahrenheit temperature unit is selected.
 FAHRENHEIT UNIT MODE
 
 
This mode shows that the dryer is ready for drying operation.
COMPRESSOR STANDBY MODE

SERVICE MODE This mode shows that the dryer reached service time.

  Page 3
 
 
 
2.3 Alarm Display
 
 
Alarms / warnings are displayed on the digital screen. That means the dryer is not working under
normal operating conditions, which are outside the range of set values.
 
 
 
 
 
Alarm Code Alarm Description Reason for Alarm

tAL Low Temperature Alarm Refrigerant line temperature is lower than specified set values
tAH High Temperature Alarm Refrigerant line temperature is higher than specified set values
FIL Filter Change Alarm Filter element needs to be replaced
SEr General Service Alarm General service time of the dryer
HPr High Pressure Alarm Refrigerant high line pressure is higher than specified set values
Pr1 Temperature Probe Alarm Temperature sensor is faulty.
hFI Working Hours Alarm The dryer working hours allowed has been reached.
 
 
3.ALARMS
 
 
3.1 Alarm Output
 
- if a low temperature alarm is running ( the display shows the code “tAL”)
 
- if a high temperature alarm is running (the display shows the code “tAH”)
 
- if it is required to change the filter (the display shows the code “FIL”)
 
- if an alarm HP or HPr is running
 
- if an alarm COH or CSd is running
 
- if the compressor working hours allowed has been overtaken ( the display shows the code “SEr”
and the LED service is lit.)
 
- if the compressor working hours allowed has been overtaken ( the display shows the code “FIL”
and the LED service is lit.)
 
3.2 Device / Compressor Working Hours for SEr
 
 
Parameter sets to record the device working hours or the compressor working hours. When the working
hours overtakes the hours, the display shows the code “SEr” alternated to the temperature read by the heat exchanger,
LED service is lit and the device works normally. To show/cancel the compressor working hours have a look at
chapter 1 “USER INTERFACE” (labels hSE and rHS).
 
3.3 Device / Compressor Working Hours for FIL
 
 
Parameter sets to record the device working hours or the compressor working hours. When the working
hours overtakes the hours, the display shows the code “FIL” alternated to the temperature read by the heat exchanger,
service LED is lit and the device works normally. To show/cancel the compressor working hours have a look at
chapter 1 “USER INTERFACE” (labels hSE and rHS).

  Page 4
 
 
 
3.4 Input Change Filter
 
 
 
The activation of this input triggers the display showing the code “FIL” alternated to the temperature
read by the heat exchanger, LED service is lit and the device works normally. Restoring the normal operation
works the same way as cancelling the filter working hours (look for label rFI)
 
 
3.5 High Pressure Alarm
 
During this alarm the compressor is switched off.
 
 
 
3.6 Condenser Fan
 
If one output is configured as condenser fan, parameters are relevant, as follows.
 
 
If just one between the inputs having terminal blocks in 11-10 and 9-10 is configured as fan activation, the
input activation also activates the output
 
If the input having terminal blocks in 11-10 is configured as condenser probe, the fan will be switched on
when the compressor is switched on; as soon as the compressor switches off, the fan keeps in being switched on for
the time F1, then it works according to temperature F0 (the fan switches off when the temperature falls below the
temperature F0 and switches on when the temperature rises above F0 + 2°C/4°F.
 
If the condenser probe is in error, the fan is switched on if the compressor is switched on and is switched off
if the compressor is switched off (in this last case the fan is switched off with the delay F1 since the compressor
switches off).
 
If the input having terminal blocks in 11-10 is configured as condenser fan and the input having terminal
blocks in 9-10 is configured as fan activation, input having terminal blocks in 11-10 wins on that having terminal
blocks in 9-10.
 
If no input is configured to manage the fan, this is switched on if the compressor is switched on or is
switched off if the compressor is switched off (in this last case the fan is switched off with the delay F1 since the
compressor switches off).
 
In case of COH and CSd alarm the fan is switched on; the fan LED shows the status of the output.
 
 
 
3.7 Drain Test
 
Press and hold button UP 4 s: the relay will be turned on as long the button is pressed. When the
button is released the valve restores its cyclical operation.
 
 
4. Parameters
 
The controller includes parameters for controlling the dryer, such as temperature Set-points, time and
operating hours. These parameters are used and changed only by the manufacturer.

  Page 5
 
 
 
Follow the steps below to reset the filter alarm:
 
 
 
 
 
 
1 Main page
To disable the Key Lock: Press and hold the SET
button for 4 sec
 
 
 
 
 
2 Key Lock
“Loc” appears while holding the SET button
for 4 sec
 
 
 
 

3 “UnL” appears when key lock is released

 
 

4 “Pb1” appears when service menu is opened

 

5 To access “rHF”, use the menu keys

 
 

6 Enter “149” in the password field

 
 
 
7 The press and release button SET: the display will
show “- - -“ 4 sec flashing
 
 
 
 
 
 
8 The main page appears after this operation

  Page 6
 
 
 
Follow the steps below to reset the service alarm:
 
 
 
 
1 Main page
To disable the Key Lock: Press and hold the SET
button for 4 sec
 
 
 
 
 
2 Key Lock
“Loc” appears while holding the SET button
for 4 sec
 
 
 
 

3 “UnL” appears when key lock is released

 
 

4 “Pb1” appears when service menu is opened

 
 

5 To access “rhS”, use the menu keys

 

6 Enter “171” in the password field

 
 
 
7 The press and release button SET: the display will
show “- - -“ 4 sec flashing
 
 
 
 
 
 
8 The main page appears after this operation

  Page 7
 
 
5. Electrical Connections
 
EV3B23* and EV3B33* have the same electrical connection; EV3B23 relay K1 is rated 16 A,
EV3B33 relay K1 is 30 A.
 

 
 
 

 
 
 

  Page 8