Mechanical Engineering Services

Robert Bosch Engineering and Business Solutions Limited

2 Mechanical Engineering Services

About RBEI

About Robert Bosch Engineering and Business Solutions
Limited (RBEI):
RBEI is a 100% owned subsidiary of Robert Bosch GmbH, one
of the world’s leading global supplier of technology and services,
offering end-to-end Engineering, IT and Business Solutions.
With over 10,000+ associates, we are the largest software
development center of Bosch, outside Germany, indicating we
are the Technology Powerhouse of Bosch in India. We have a
global footprint with presence in US, Europe and the Asia Pacific
region. We are ISO 9001:2008 certified (2009), ISO 27001
(2009) appraised at CMMI Level 5 as per ver 1.3 (2011). We
have six state-of-the-art facilities spread across Bangalore and
Coimbatore in India and Ho Chi Minh City in Vietnam.
Our strength lies in our ability to utilize our capability, not unique
in itself, but when combined with our value system, and deep
understanding of market requirements, forms a compelling
reason as to why we are a unique service provider.
Fast Facts
Largest Bosch development center outside Germany
u 100 % owned subsidiary of Robert Bosch GmbH
u 10,000+ associates
u 6 offices spread over Bangalore and Coimbatore in India
and Ho Chi Minh City in Vietnam
u Over 20 years in the industry
Our Locations

Our Mission:
Committed to deliver the enduring Bosch Advantage through
Quality and Innovation.

Improving competitiveness of German engineering with

Indian development: Bangalore - Koramangala Bangalore - Bommanahalli

We enable customers around the world take advantage of

India's strengths in information technology, engineering, and
other fields to enhance their global competitiveness. It is not
about offering cheaper services, but an opportunity for our
clients to be even more competitive.

Customizing for emerging markets including India: Bangalore - Electronic City Coimbatore - STPI
We help customize technology for emerging markets so they are
both relevant and affordable. For instance, we have launched a
vehicle diagnostic center to address the APAC region. For one
of our Indian manufacturers, we are working on technology for
fuel system and in-vehicle network. We have a strong portfolio in
addressing solutions for BRIC countries.
Coimbatore - SEZ Vietnam - Ho Chi Minh City
Mechanical Engineering Services 3

Table of contents

About RBEI.................................................................................................................................. 2

Overview – Mechanical Engineering Services............................................................................. 4

CAD, CAE and PLM tools............................................................................................................ 5

Design and Development............................................................................................................ 6

Benchmarking Services............................................................................................................... 7

Simulation Services..................................................................................................................... 8

NVH Testing and Simulation Services......................................................................................... 9

Testing Capabilities...................................................................................................................... 10

Data Management....................................................................................................................... 11

Tool Development........................................................................................................................ 13

Machine Design........................................................................................................................... 14

Other services.............................................................................................................................. 15
4 Mechanical Engineering Services

Overview – Mechanical Engineering Services

Today's business world has thrown a host of challenges to enterprises. Fierce competition, rising costs, reduced profit
margins are issues which are not alien to any organization. To combat this, company's turn to future-focussed innovations
which would not only reduce costs, but also increase efficiency.

RBEI brings answers to the many challenges posed through its state-of-the-art infrastructure, using the latest engineering
tools.

With an expert engineering team, RBEI will provide cost effective solutions in a wide range of Mechanical Engineering
domain with highest level of quality. We work on state-of-the-art infrastructure using the latest tools to provide effective and
quality solutions to our customers.

Benchmarking Design and Simulation Testing & Data Tool

Development Validation Management Development

Know your Innovate and Virtual analysis Test your Process and Productivity
product reliable solutions for realistic product environment improvement
placement situations compliance

End to End solution

Driven by product perspective

Mechanical Engineering Services 5

CAD, CAE and PLM Tools

More than 500+ associates have CAD expertise

u
Pro-E
u
Unigraphics
u
Catia / Ideas
u
Solid works / Inventor

More than 75+ associates have CAE expertise

u
Ansys
u
Abaqus
u
Hyper Mesh
u
Magnet 3D
u
CFX/Fluent
u
LS-Dyna

Value Proposition
End to End solution Concept generation to SOP support

Bosch because... Global experience Supporting worldwide customers

Skill set Diversified pool of talent

Flexible working model As per customer requirement

Quality ISO 9001:2008, CMMI L3, TS16949 compliance

Process oriented Adherence to Bosch and customer specific processes

Data security ISO 27001 : 2009

BOSCH Infrastructure Hardware and software to meet business needs

All trademarks are acknowledge
6 Mechanical Engineering Services

Design and Development

“It has always been an unbearable thought to me that someone could inspect one of my Benefits
products and find it inferior in any way. For that reason, I have constantly tried to deliver u
Reduced cycle time for product development
only products which withstand the closest scrutiny – products which prove themselves
u
Increased design automation
superior in every respect.” - Robert Bosch on quality, from: Bosch-Zünder, 1 (1919).
u
Reduced physical prototyping

RBEI is committed to provide support in Mechanical Engineering Design and u

Significant cost savings
Development by leveraging the synergy of diverse technologies and tools. Our highly u
Innovative design solutions
qualified team of 500+ professionals works on state-of-the-art infrastructure using the u
Highly Efficient Designs
latest tools to provide effective and quality solutions to our customers.

Automotive Technology
u
Gasoline & Diesel
u
Electrical drives
u
Chassis control & Brakes
u
Automotive electronics

Industrial Technology

u
Solar technology
u
Packaging Technology
u
Drives and Controls

Consumer Goods & Building Technology

u
Thermo technology
u
Power tools
u
Home Appliances
u
Security systems
Mechanical Engineering Services 7

Benchmarking Services

Product Benchmarking is the process of comparing one's products and performance

evaluations to industry bests and products from other industries. The products are
assessed by comparing parameters such as quality, time, and cost. Improvements
from learning result in making one’s product better, faster, and cheaper. Companies
with knowledge of industry benchmarks and competing products have a better
opportunity to design better products.

Benefits
Continuous improvement of product
u Significant cost savings through innovative solutions
u Selection of optimal components for final product
u Diagnose strengths and weaknesses of a product
u Improvement in production systems

Improved understanding of competitors

u Provides a better understanding of competitors products
u Better product positioning against competing products

Reverse Engineering Market Study Supporting Domains

u
CAD model creation u
Gasoline Systems
u
Dimensional / u
Trend analysis
u
Diesel Systems
Manufacturing u
Market share
u
Desk research u
Chassis Systems Brakes
drawing creation
u
Assembly technique u
Chassis Systems Control
u
Electrical Drives
Cost Estimation Product Testing u
Starter Motors and Generators
u
Car Multimedia
u
Component and Benchmarking
assembly cost u
Automotive Electronics
u
Performance testing
estimation
u
Reliabiltiy testing u
Automotive Aftermarket
u
Capital investment u
Drive and Control Technology
estimation
u
Solar Technology
u
Power Tools
Material Study Product Study
u
Thermotechnology
u
Chemical composition u
Design intents
u
Security Systems
u
Coating analysis u
Assembly intents
u
Manufacturing process u
Statistical tolerance u
Household Appliances
identification analysis *Subject to availability of test benches
8 Mechanical Engineering Services

Simulation Services

The constant pressure to shorten time-to-market, provide innovative solutions and at the same time having tight control over product development
costs, demands a company to be consistently innovative and imaginative. As a result, simulation has become an integral part of product development
cycle.

With experience, competence, innovation and wide exposure in the product engineering field, Robert Bosch Engineering and Business Solutions
Limited (RBEI) focuses on understanding and delivering the precise customer requirements at competitive costs within a short span of time.

We have experience in verifying the product design and have world class competencies to study the root cause of failures and to come up with
design solutions. With a unique blend of engineering expertise and high-end skills, RBEI is your most attractive option for your mechanical
simulation needs.

FE Simulation u
Stress Analysis
u
Thermal Analysis
u
NVH & Dynamic Analysis
u
Impact Analysis
u
Fatigue Analysis
u
Coupled Field Analysis
u
Fracture Analysis

CFD Simulation
u
Fluid Flow simulation
u
Rotating Domain
u
Conjugate heat transfer simulation
u
Multiphase flow simulation

EMAG, MBD and other Simulation u

Electromagnetic Simulation
u
System level simulation
u
Mold flow simulation
u
Metal forming Simulation
u
MBD Simulation
u
Die Casting Simulation
Mechanical Engineering Services 9

NVH Testing and Simulation Services

Noise, vibration, and harshness (NVH), is the study and modification of the noise and vibration characteristics for Automotive, Industrial and
consumer appliances. Harshness is a subjective quality, and is measured either via "jury" evaluations, or with analytical tools that will provide
results reflecting human subjective impressions.

NVH CoC lab at RBEI have competencies to apply the noise & vibration principles for understanding and improving acoustic and vibration-
related durability of all Bosch products. NVH measurements combined with NVH Simulation tools will be applied to understand the mechanism
of noise and vibration generation and to provide suitable engineering solutions to improve NVH performance.

Noise Vibration Harshness (NVH) Testing and Simulation

Testing Optimization Simulation

Modal
u testing Design
u Sensitivity Analysis Modal Analysis
u
s Source Identification sPredict natural frequencies
Physics
u Optimization
s Frequency Response sCalculate mode participation
Function Multi Objective
u Optimization Vibration Analysis
u
Dynamic load testing
u
s Force measurement System
u level integrations sHarmonic random response
s Mobility measurement sTransfer path studies
Noise Vibration Measurement
u Acoustic Analysis
u
s Bench mark model sStructure-Borne Noise
evaluation
Analysis
s Non-contact measurements
sAir-Borne Noise analysis
s Field measurements
s Hemi Anechoic Testing
s Source Ranking

Acoustic Receiver
Medium
Flow
Sound
Acoustic
Radiation
10 Mechanical Engineering Services

Testing capabilities

Vibration Testing

u
Vibration tests overlaid with temperature
u
Sine vibration
u
Random vibration
u
Sine on random test
u
Mechanical shock test

Thermal Testing

Vibration shaker with climatic chamber
u
Temperature Endurance Test
u
Temperature Shock Tests
u
Temperature Storage Tests
Thermal Shock Chamber

Climatic Testing

u
Damp Heat Cyclic Test
u
Humidity Test
u
Powered Thermal Cycle Test

Salt Spray Testing

u
Salt Fog Test
u
Condensed Water test
Salt Spray Testing Cabinet Climatic Chamber
Mechanical Engineering Services 11

Data Management

Modern organizations require consistent reporting, regulatory Services

compliance, flexibility to execute change, strong interest in Service-
Oriented Architecture and Software as a service. This wholesome
requirement gives rise to the idea of Data Management.
With a good talent pool of Mechanical engineers, with hands on
experience of working on different Data and change management
systems, RBEI offers the right expertise to help your business grow
continuously and smoothly. All deliverables go through stringent
RBEI quality process before they are delivered to the customer; this
has resulted in our successful track records in handling ECR and
SAP activities for customers in Germany and USA.
Engineering Change Management (ECM) refers to the initiation,
coordination of Engineering Change Request (ECR) approvals
seamlessly across, various departments by keeping updated all the
departments involved and implementation of the Engineering
Changes (EC).
We at RBEI modify drawings as per the Engineering Change
Request & coordination with the cross functional team involved in
the drawing release process

Engineering Change Management Process (ECM)

Input ECR Process Output

u
Cost reduction u
Less Field returns
Preliminary Processing/ Impleme-
u
Quality improvement agreement Planning Customer u
Good warranty Period
phase validation
phase ntation
phase phase phase
u
Concession u
Satisfied Customers
u
Innovation u
Improved Quality
u
Suggestions for u
ECR creation and submission to CFT spread across u
Meeting requirements
different locations worldwide
improvement
u
Increased capacity
u
Discussion with CFT and requisition of ECR approval

u
Implementation of the change through SAP

u
Close the ECR and document
12 Mechanical Engineering Services

RBEI Release Change Management Process (RCM)

Input RCM Process Output

u
Customer request u
Satisfied Customers
New Release BOM Implemen-
release sheet creation tation
u
Cost reduction initiation approvals in SAP in SAP u
Improved Quality of
Product
u
Quality improvement
u
Adherence to legal or
u
New Release initiation environmental
u
Innovation
u
Discussion with CFT and requisition of Release sheet requirements
approval
u
Legal or environmental
u
Creation of sample BOM in SAP
requirements
u
Final variant BOM freeze, Implementation in SAP and
document

Our target

u
Meet requirements (Legal, Customer, Internal)
u
Minimize negative influence of Bosch products on human beings and the
environment

IMDS International Material Data System Expertise in…

IMDS Approval
u
Creation and Submission of Material Data Sheet
u
Material Data Sheet Evaluation as per IMDS recommendations and OEM
Design & guidelines
Development PPAP
u
Supplier follow-up to obtain data
Automotive
Parts u
Product Compliance, Research and Analysis of Assemblies / Components /
Materials
Production
WEEE Waste Electrical and Electronic Equipments
RoHS Restriction of Hazardous Substances

u
Provide laboratory support for product testing
u
Develop technical database
u
BOM analysis for the identification of hazardous substance

CHEMICALS Registration, Evaluation and Authorization

R E A C h of Chemicals
u
Help the manufactures in the REACH compliance and registration process
u
Provide laboratory support for evaluation of articles to check for the
REACH presence of Substance of Very High Concern (SVHC)
u
Supplier follow-up for collecting the Chemical Safety Report (CSR)
Mechanical Engineering Services 13

Tool Development

GUI
CAD customization Capabilities
Validation
u
Expertise in CAD customization includes
u
Automation of CAD migration, viz.UG to Catia and vice versa
u
Custom tool development to check model / drawing quality
u
Customization using UG Open/ NX open / KF

CAD Server
Integration

Database
Offer drawing

Development Capabilities

Output Interactive model and

u
Expertise in complete tool development includes 3D step model
u
GUI screen design and development for customized
application
u
Database design Detailed drawing
u
Integration of database & CAD (Pro-E, UG, Catia etc.) server
u
Flexibility of tool for range of products

Specification Report

Automation improves quality and Configured CAD model

reduction in effort !! and Programmable
models
14 Mechanical Engineering Services

Machine Design

Assembly line Competencies

u
Assembly line design
u
Concept generation
u
Cycle time estimation
u
Tool design
u
Manufacturing drawings
u
Design For Manufacturing and
u
Assembly
u
Selection of standard components
u
Inspection Gauges
u
PLC / CNC programming
u
Design of Electrical circuits

Special purpose Machine

Mechanical Engineering Services 15

Other services

Modeling

u
Migration of data from one CAD system to another
CAD system
u
Creation of parametric CAD model and drawings
from 2D input data

Assembling

u
Assembly animation and exploded view creation
u
Creation of BOM and Assembly structure
u
Assembly Skeleton model

Drafting

u
Recreation of drawing from any CAD packages
u
CAD Data exchange between different OEMs and
internal development departments
Sales Offices
Robert Bosch Engineering and
Business Solutions Limited
123, Industrial Layout
Hosur Road, Koramangala
Bangalore 560 095 INDIA
Robert Bosch Engineering and
Business Solutions GmbH
Daimler Strasse 1, Si 712
71701 Schwieberdingen
GERMANY
Robert Bosch Corporation
38000, Hills Tech Drive
Farmington Hills, MI 48331,
USA
Bosch Corporation
3-6-7, Shibuya-ku
Tokyo 150-8360,
JAPAN
Robert Bosch Ltd
P.O.Box 98, Broadwater Park
North Orbital Road
Denham, Uxbridge, Middlesex
UB9 5HJ, UK
Email: rbei.sales@in.bosch.com
Visit us: www.boschindia.com/rbei