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com
 Inspection and Test Plan for Battery Charger
Activity By Remark
No. Inspection and Test Plan Reference Document  Acceptance Criteria Verifying Document
Manuf. TPI Client ‐

1 Pre‐Inspection Meeting Spec. Spec. MOM H H H ‐

Before Manufacturing 

DWG, Design, DWG,
2 IEC and ISO  IEC and ISO  H R A ‐
Calculation Document Calculation book

3 WPS&PQR ASME IX ASME IX Welding Book H R A ‐

Welder Qualification
4 ASME IX ASME IX  Certificates H R ‐ ‐
Certificates
5 NDT procedures ASME V ASME V Procedures H R A ‐
NDE Personnel
6 ASME IX ASME IX Certificates H R ‐ ‐
Certificates
Insulation Resistance Test 
7 IEC and ISO  IEC and ISO  Procedure H R A
Procedure

Withstand Voltage Test 
8 IEC and ISO  IEC and ISO  Procedure H R A
Procedure

9 Sequence Test Procedure IEC and ISO  IEC and ISO  Procedure H R A

Protection Relay Test 
10 IEC and ISO  IEC and ISO  Procedure H R A
Procedure

Temperature Rise Test 
11 IEC and ISO  IEC and ISO  Procedure H R A
Procedure

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Operational Test 
12 IEC and ISO  IEC and ISO  Procedure H R A
Procedure
Performance and 
13 Functional IEC and ISO  IEC and ISO  Procedure H R A
 Test Procedure
14 Painting Procedure SSPC SSPC Procedure H R A ‐

Materials

Original Material
15 Raw Material Inspection ASTM ASTM H H ‐ ‐
Certificates

16 Review of Certificates ASTM ASTM Certificates H H ‐ ‐

17 Material Identification ASTM ASTM Report H H ‐

During Fabrication

18 Assembly Inspection DWG DWG Report H SW ‐

Welding Inspection for 
19 Required Welding  WPS WPS Report H SW ‐
Components

Checking of Outline 
Dimensions, Interface 
Dimensions, Bus Bar 
20 DWG DWG Report H SW ‐
Dimensions and 
Clearances and other 
Specified Dimensions

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Tightness/Torque of 
21 Terminals and Degree of  DWG/Spec DWG/Spec Report H SW ‐
Protection

checks that all 
instruments, 
compartments, control 
22 switches etc. are correctly  DWG/Spec DWG/Spec Report H SW ‐
rated and are correctly 
located, with specified 
labeling.

23 Insulation Resistance Test  Procedure Procedure Report H H ‐

Withstand Voltage Test 
24 Procedure Procedure Report H H ‐
(Dielectric Test)

25 Sequence Test Procedure Procedure Report H H ‐

26 Protection Relay Test  Procedure Procedure Report H H ‐

27 Temperature Rise Test  Procedure Procedure Report H H ‐

28 Operational Test  Procedure Procedure Report H H ‐

Performance and 
29 Functional Test  Procedure Procedure Report H H ‐

Final Inspection

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Final Visual &
30 DWG DWG Report H H ‐ ‐
Dimensional Check
Surface Preparation and
31 Procedure Procedure Report H W ‐ ‐
Painting
32 Check of Final Book Spec. Spec. DWG/ P.O H R ‐

Documentation

33 Inspection Reports Spec./DWG Spec./DWG Report H R ‐ ‐

34 NCR Spec./DWG Spec./DWG Report H R ‐ ‐

35 Review Final Data Report Spec./DWG Spec./DWG Report H R ‐ ‐

Pre‐shipment Inspection

36 Preservation and Packing Spec. Spec. Report H H ‐ ‐

37 Marking Spec. Spec. Report H H ‐ ‐

38 Loading Inspection Spec. Spec. Report H H ‐ ‐

Shipping Document
39 Procedure Spec. Packing List H H ‐ ‐
Control

Abbreviations: 

H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test
W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;
Client can waive this inspection based on his discretion and informs TPI Inspector accordingly.

R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.
A: Approval 
SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; 
For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.
MOM: Minute of Meeting 

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P.O: Purchase Order

for more information review following articles:
http://www.inspection‐for‐industry.com/third‐party‐inspection‐for‐battery‐charger.html
http://www.inspection‐for‐industry.com/inspection‐and‐test‐plan‐for‐battery‐charger.html