RECTANGULAR TANK CALCULATION

PROJECT NAME :
CLIENT :
DATE :

TANK DATA

Design Temperature =
Height of Tank [millimeter] =
Width of Tank [millimeter] =
Length of Tank [millimeter] =
Larger I
Density of Liquid (kg/m3) =
Specific Gravity of Water for Hydrotest =
Corrosion Allowance =
Modulus of elasticity (E) =
Stress Value of Plate (S) =

Bottom Roof

L L

Stiffening Material

H.1 = 0.6.B : 54.3168 inc = 1.37965 m

H.2 = 0.4.B : 36.2112 inc = 0.91976 m

H.1/L = 0.23 a = 0.001

H.2/L = 0.15333333 a = 0.0005

h.1 = 54.3168
h2 = 90.528
 load (W) = (0.036.G.H2)/2 = 53.1056657 lb/inc
R.1 = 0.7 X W.1 = 37.173966

Required moment of inersia

1.25 X R.1 = 46.4674575053

L3/E = 0.44

I (inersia ) = 20.400775475 in4 L6X6X9/16 = 22.1 in4

Required Plate Thickness

t = 2.45 L X a Pn/S Pn = 0.036 G (hn-1 + hn)/2

Pn1 = 0.98 aPn/S = 0.000000071106

t = 0.1543 inc = 3.91884542 mm

Pn2 = 2.61 aPn/S = 0.0000000948

t = 0.178153 inc = 4.52509291 mm

Rata tebal plat dinding = Req Plate Thickness + corrosion allowance

Tebal plat = 0.18 inc = 4.52509291 mm

Tebal Plat dinding design = 6 mm = 0.2358 inc

Maximum Distance Between Stiffenings

H/L = 0.4 a = 0.004

l = 0.455Xt (1/a) (S/(0.036 G H)

= 110.1878826 inc 2.79877222 m

Maximum jarak Stiffening Vertical = 2.5 m = 98.4225 inc

Required Section modulus of Area l/H

 H/l = 0.91978968 a = 0.017

Z = l X 0.036 X G X H3 X G/(16 X S)
2.58 inc3

Section modulus of the tank plate

Z= l t2/6
0.9121 inc3

Minimum Required section modulus of stiffenings

Z= 1.67 inc3

Bottom Plate When support by Beams

t= l
1.254 (S/0.036 GH)

Number of beam = 4 , l = 0.8 m = 31.49 inc

t= 0.0043 inc = 0.10847191

Minimum Shell Thickness (t min)

a. Minimum shell thickness (t min) pelat sisi

t min = P sisi

= 3.73 mm

b. Minimum shell thickness (t min) pelat bawah

t min =
 = 5.90 mm

Tank Weight

Self Weight = 76.910 Kg/m2

Bar Weight = 97.5 Kg/m [bar = L 50 x 50 x 5 mm]
=
Surface Area = Side + Cover + Bottom + ( rear and front)
= (12x2.7x2) + (12x2.4x1) + (12x2.4x1) + (12x2.4x1) + (2.4x2.7x2)
= 0.00 m2
Bar Length = Brazing Bar + Vertical Bar + Transvelsal Angel Bar
= (3.36x12) + (2.7x10) + (2.4x10)
= 0.06716 m2
Total Weight = Plate Weight + Bar Weight (Empty Weight)
= (164.16 x 76.91) + (91.32 x 97.5)
= 6.55 kg
Fluid Weight = Total water capacity [During Hydrotest]
= ρ x total tank volume
= 1000 kg/m3 x [12 x 2.7 x 2.4]m3
= 0.00 kg
Total Full Tank Weight = Total Weight + Fluid Weight on Hydrotest
= 6.55 + 0.00
= 6.55 kg
Assumption
Plate Thickness = 5.00 mm
Weld Join Efficiency = 0.85 %
Self Weight = 76.91 Kgf/m2

Vertical Beam

Line load on beam Wind Load

w = (1/10^9) x r x H x L Wind Pressure
= 2.76E-06 kgf/mm q =
=
Maximum Moment Line Load
Mmax = 1/20 (W x H^2) w =
= 0 kgf.mm =

Required section modulus of beam Total Moment

Z0 = Mmax/σb Mn =
= #VALUE! mm3 =
Maximum Deflection
= 0.157 x w x H^4 Modulus Maximum
120 x E x I Z0 =
= 1.8987E-01 mm =
For Vertical Beam L Profile is suitable

Horizontal Beam

Line Load Due Static Pressure

w = 1/10^9 x r x h1^2/8
= 0.32805 kgf/mm

w = 1/10^9 x r x h1 x h2/2
= 0.8748 kgf/mm

Maximum Bending Moment

Mmax = w x I^2/12
= - kgf.mm

Mmax = w x I^2/12
= - kgf.mm

Required Section Modulus of Beam

Z0 = Mmax/σb
= #VALUE! mm3

Z0 = Mmax/σb
= #VALUE! mm3

For Horizontal Beam L Profile 50 x 50 x 5 is suitable

Maximum Deflection
d = w x I^4
384 x E x I
= 1.99E+01 mm

Horizontal Beam 1

Static Load
w = 1/10^9 x r x h1^2/8
= 0.32805 kgf/mm

Maximum Moment
Mmax = w x I^2/12
= 0 kgf.mm
Required Modulus
Z0 = Mmax/σb
= #VALUE! mm3

For Cover Plate L Profile 65 x 65 x 6 is suitable

Deflection
δ = w x I^4
384 x E x I
= #VALUE! mm

Horizontal Beam 2 (centre Beam)

Static Load
w = 1/10^9 x r x h2^2/8
= 0.8748 kgf/mm

Maximum Moment
Mmax = w x I^2 / 12
= - kgf.mm

Required Section Modulus of Beam

Z0 = Mmax/σb
= #VALUE! mm3

For Cover Plate L Profile 50 x 50 x 5 is suitable

Stress Connection Between Bottom Plate and Vertical Stiffener

Toϴ = 0.001659952

σB = 3.4((E x Qo)2 x w)^(1/3)

= 7.839515621 kgf/mm

Summary
Plate Thickness
Side : 2.00 mm
Bottom : 5.00 mm
Cover : 2.00 mm

Beam L Profile 50 x 50 x 5 is adequated for stiffener

 Ambient
2.30 m 90.528 inc
2.40 m 94.464 inc
6.00 m 236.16 inc

280.00 m3
1.00
0.0015875 m 0.062484 in
30,000,000.00
13,750.00 ( Using SA 285 C Material )

H.1

B H.2
#VALUE! b=805
 #VALUE! b=805

50 x 50 x 5 mm]

ring Hydrotest]

Wind Load
Wind Pressure
60 x √H 0.00 r=200
90.9945

1/106 x q x h1/2
0.0737055 kgf/mm 0.0737055 h1=1620

Total Moment
1/12 x w x I2
859,184 kgf.mm -
Modulus Maximum
Mmax/1.5σb
1,205.87 mm3 0.00

#VALUE!

0.32805 r=1000 h1=1620

0.8748 r=1000 h1=1620

h2=1080

#VALUE!

0.32805 r=1000 h1=1620

0.8748 r=1000 h1=1620
h2=1080
RECTANGULAR TANK CALCULATION

Project : PLTG SENIPAH 2 X 41 MW , KALIMANTAN TIMUR

Client : KPMOG
Date : September 2012

Data Process :
Volume : 250 bbl or 39.74 m3
Vapor space : 25 bbl 3.95 m3
43.69 m3
Liquid : Condensate , down stream Sperarator
Densities : 39 lb/cuft
624.7 kg/cum
Temperatur : 87.8 ⁰ F
31 ⁰ C
Pressure : atmospheric
Filling rate : 11524.1 lb/hr 259 cuft/hr
Withdrawal Rate : 2.6 GPM

Mechanical Design Data for calculation

Minimum Requirement
Volume : 44 m3
- Length L : 5.968 m 234.96 In
- Wide : 2.498 98.33 In
- Hight H : 2.990 117.72 In
44.57 M3
Surface area bottom 14.91 m2
Surface area shell 17.84 m2
Weight liquid 44,000.00 kg
H/L 0.501005
α 0.006
Liquid density : 1000 kg/m3
Sg. as Water : 1
Corrosion allowance 0 Bottom Plate ### kg/cm2
Material : SA-36 Shell Plate Pr ### kg/cm2
Modulus elastisity E : 30,000,000
Stress Value of plate S : 11600 psi Ration betwe 2
Factor β1 0.5
UL 142 : 17.21 , Minimum Plate thickness
Tanks of this type shall be constructed from steel not thinner than 0.093 inch (2.36 mm) if of carbon steel or
0.071 inch (1.80 mm) if of stainless steel.

Use Bottom Plate : 6.00 mm

Used shell plate : 4.00 mm

STIFFENER
17.1.1 Stiffening bars may be attached to the tank wall either by intermittent or continuous welding and may be placed
on the inside or outside of the tank walls.
Vertical Shell Stifener
W = 0.036 X G X H² /2 498.86

R1 = 0.3 X W 149.66
R2 = 0.7 X W 349.20

Momen enertia minimum I = 1.25 x R1 x L^3 /E 10.17 In⁴

Beam as bottom Support

t = L /(1.254 x ( S /(0.036 x G x H))^.5) 3.58

17.1.2 Tie rods may be used inside of the tank.

17.1.3 Baffles may be tack welded or continuously welded on the inside of the tank.

Ratio Vertikal / Horisontal 1.19714926329276