Professional Documents
Culture Documents
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Nilay Taylor
AUTHOR :
Permit To Work Lead
APPROVED BY: Hussain Al-Hijji
(Business Process Owner) Pearl Site HSSE Manager
Metadata
Document ID R-0000003068
Revision 1
Document Hierarchy ABAM Document
Discipline HSSE General
Document Class Procedure
Document Criticality Critical Process
Originator Document ID NIA
Related I Asset Structure A081
EDMS Location (AIM/File Plan) AIM
Business Process Assure HSSE/SP
QBAM Code (plus Sub-Process - if applicable) 039.06 I PTW
Security Classification Restricted
Hard Copy Storage Required YES - Approved Offsite Storage Facility
Review Date (Event or Date Driven) 3 Years
Export Compliance Restriction N/A: NO US CONTENT
Number of Pages (Total incl Attachments) 37
Document Status Code APP - Approved
Required for DPSA No
Latest Detail of Revision Second issue with revised permit accompanying documents
tern late for ermit vision
This document will be maintained in AIM. Copies or extracts of this document, which have been
downloaded from AIM, are uncontrolled copies and cannot be guaranteed to be the latest version.
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Content
1. Purpose ......................................................................................................................3
2. Perm it to work Templates ............................................................................................ 3
2.1. Gas Test Record Sheet ................................................................................................. 4
2.2. Confined space daily entry log ........ ............................................................... ............. 5
2.3. Rescue Plan .................................................................................................................. 7
2.4. Equipment Transfe r Certificate .................................................................................. 13
2.5. Excavation Certificate and Method Statement ......................................................... 14
2.6. Mobile Crane Planning & Risk Assessment .......................................................... ...... 20
2.7. Authorisation to take Photographs ............................................................ .......... ...... 22
2.8. Life Support System check list ............. .............................. ..................... .... .......... ...... 23
2.9. Mobile Air Supply System Equipment check list ........................................................ 25
2.10. Mobile Air Supply System Safety check list ....................... ........................................ 26
2.11 . Road Closure proced ure ............................................................................................. 28
2.12. Authorisation for Road Closure .................................................................................. 29
2.13 Ventilation plan .... .. .. .. .. ... .................. .......... .. ..... . .... .................................. 30
2.14 Rope Access activity execution check list. ............... .. . ...... ............. ........ ... ....... 31
2.15 HEAT STRESS CRITICAL ACTIVITY RI SK ASSESSMENT FOR PURPLE FLAG (CONFINED
SPACE AND ELAVATED WORK) AND BLACK FLAG ..... . ................ ......................... ... .... ... .. .. 36
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1. Purpose
This document shall have the controlled copies of below permit accompanying/enabling document templates used
within Pearl GTL Permit to work regulation.
Note: Permit Requestor or work party supervisor must have discussion with OMC during planning stage, ensure all
the required enabling documents are duly filled, authorised by respective SME’s and must be uploaded with
respective permits for verification in permit vision. Archiving the permit documents If archiving on paper, the permit is
attached and archived per normal document retention.
Pearl GTL Mobile Air Supply System (MASS) Equipment Check List
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Note: To meet the prerequisite in issued permit, AGT can utilise the above template to
record all observations on gas testing . AGT must update issued permit before end of
the shift.
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Pearl GTL
CONFINED SPACE DAILY ENTRY LOG
Method of alerting confined space entry team in case of IS Phone/ Radio / Air Horn/ Klaxon/ Whistle/life line
Emergency: (select applicable options)
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Badge/ID
Name Company Dept. Time In Time Out
No.
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Pearl GTL
RESCUE PLAN
CONFINED SPACE/WORKING AT HEIGHT/ROPE ACCESS
NOTE:
In the event of any incident involving Confined Space, Working at Height stop the work.
Permit Holder/Work party supervisor shall immediately alert 44198000 and Pearl GTL Shift Manager.
Shift Manager shall inform all operational areas to suspend all activities involving rescue plan.
Permit Requestor (PR) to complete sections below before submission to the Pearl GTL FIT.
The Permit Requestor must co-ordinate with the Permit Verifier, Permit Authoriser and QSGTL FIT to complete the
required RESCUE PLAN
Location:
Grid Reference:
Work to start Date: Time:
Work completion expected Date: Time:
Permit Requestor (PR) Name: Signature:
Position: Tel: Date: Time:
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Communications: Methods to be employed between the worker party and rescue team
☐ Direct voice communication ☐ Mobile phone
☐ Whistle
Other:
Provisions made for retrieval by entrants (Lines, Tripods and Ladders etc.) Yes / No
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Note: if No to any of the above questions then ensure valid remarks with suitable &
sufficient alternate arrangements are made before work starts.
Additional Information:
Note: All personnel working on rope must be able to self-rescue or be rescued by the other rope access work
party members or by rescue team(FIT).
Type of Process equipment:
Vessel, Tank, column, pipe rack etc.
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In evaluating the request and the supporting documentation the Permit Requestor, Permit verifier, Permit authoriser
and QSGTL FIT will jointly decide if this Rescue Plan is sufficient or whether FIT standby is required.
PLAN SUFFICIENT Yes / No
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Contingency
FIT Commander
Name: Position:
Original document is to be kept in the FIT office and a photocopy is to be attached to the issued permit and made
available at the work site.
On completion of work this rescue plan should be retained for 12 months
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A. If NO, straight AGT sign below, and release this transfer certificate
B. If YES, State what material in equipment
2. Equipment has been made free from flammable gas and Gas test result = Less than 1%
LEL
3. Equipment is free from hazardous material
safe to transfer/ handle and carry out work with below precautions
Additional PPE as indicated below must be worn
Hand Gloves Leather/PVC Goggles Face shield Respirator Dust Mask
Additional Precautions
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Pearl GTL
EXCAVATION CERTIFICATE AND METHOD STATEMENT
This is NOT a Permit to Start Work
Risk Assessment of Excavation activity done within this Excavation Certificate and Method Statement
must be attached to the relevant Permit to Start Work.
SECTION 1:
Work Description
_________________________________________________________________ ________________________________
______________________________________________________________________________________
______________________________________________________________
A record search for underground services has been Yes / No / Not required * (*Strike out which is not
carried out applicable)
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Control & Telecom cables Road Lighting Cables Drains/Sewers Process Line
Proposed method of excavation (i.e. Hand Dig / Machine etc., also if inserting spikes/pins into ground):
______________________________________________________________________________________
______________________________________________________________________________________
_____________________________________________________
SECTION 2 : METHOD STATEMENT APPROVAL (Permit verifier) for excavation depth up to 1.2 meters. If excavation
depth is greater than 1.2 meter additional approval is required within section 3 of this document.
The check list over leaf has been completed and this Excavation Certificate and Method Statement approved to carry out
excavation work up to 1.2 meter depth with following precautions and control measures :
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
________________________________________________________________
NOTE: This section must be signed by QSGTL Telecoms for excavations on Cable Trenches.
Following precautions and control measures required carry out when telecom cable are exposed/effected while carrying out
excavation activity :
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
________________________________________________________________
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NOTE: This section must be signed by QSGTL Instruments for excavations on Instrument Cable Trenches.
Following precautions and control measures required carry out when instruments cable are exposed/effected while carrying
out excavation activity :
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
________________________________________________________________
NOTE: This section must be signed by QSGTL SME for machine and electrical cable exposure excavation.
Following precautions and control measures required carry out when machine and electrical cable are exposed/effected while
carrying out excavation activity:
Trail Holes / pits where required have to be made available for inspection and machine excavator approval.
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
________________________________________________________________
This section must be jointly signed by Permit verifier and SME for electrical
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Design Drawings / Sketches submitted by Contractor for shoring or benching for trench stability or slope protection up to 3
metres deep is approved by Excavation/SME. Shoring materials are available onsite and inspected.
Professional Engineer designed Shoring or Benching Drawings and calculations for depth greater than 3 metres submitted by
Contractor is approved by Excavation/SME
The check list over leaf has been completed and the Method Statement is approved.
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Pearl GTL
Excavation Check List
(To be completed by Permit VERIFIER/Civil SME)
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C. SERVICE DETECTION
Satisfactory evidence is provided with regard to record search for buried
services
Area has been swept using an approved cable detector.
Hand excavation to trial holes has been specified.
Underground services are clearly identified and marked and where exposed
are protected and supported
D. SUPERVISION
Adequate level of supervision with excavation competency has been
arranged and is specified in method statement
Inspection checklist for trench condition assessment, after weather
inclement and before first entry is specified in the method statement which
will form part of contractor safety assurance record.
Note: If an item on checklist has been ticked “NO”, then the comment should be made in order for the contractor to amend
the method statement prior to acceptance.
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Pearl GTL
Mobile Crane Planning & Risk Assessment Sheet
Name of Person in Charge of the lift Company Date & Time Contact Number
Details to be completed for the maximum lift for a single crane set up and attached to the Permit with an authorised
plot plan indicating the crane entry route map with crane set up position at the lifting location.
Permit verifier /SME will sign the Plot Plan.
Work Description:
Max. Weight of Load: Weight of Hook Block: Total Load Including 15%:
Crane Required:
LIFT CATEGORIZATION
If the answer to the following question is 'Yes' then the category of lift is elevated to 2a YES/NO
COMPLEX
1. Is the weight of the load to be lifted more than 10 tonnes?
If the answer to any of the following questions is 'Yes' then the category of lift is elevated to 2b YES/NO
COMPLEX and high risk permit must be raised.
1. Will the lift go over live process lines or equipment?
2. Will more than one crane be used for the lift (tandem lift)?
3. Is the lift area on weak ground or uneven ground?
4. Will the lifting operation require a suspended load transfer?
5. Will the lift involve lifting of personnel?
6. Will the crane outriggers be positioned next to an excavation, trench or canal?
7. Are there any underground services under outrigger locations?
8. For crane capacity up to 55 tonnes, will outrigger mats be less than 1000mm x 1000mm?
9. For crane capacity of 60-90 tonnes will outrigger mats be less than 1200mm x 1200mm?
10. Is the load to be lifted within sight of the crane operator (Blind Lift)?
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11. Is the centre of gravity of the load above the slinging attachment points?
12. Does the eccentricity of the centre of gravity of the load present rigging difficulties?
13. Does the irregularity of the shape of the load present rigging or lifting difficulties?
14. Are there any lifting points that are attached to the load that are damaged or are in poor
condition that might have to be considered for MPI / DPI?
If the answer to any of the following questions is 'Yes' then the category of lift is elevated to YES/NO
HEAVY COMPLEX 3 and high risk permit must be raised.
1. Is the weight of the load to be lifted more than 30 tonnes
2. Does the proposed crane have a rating of greater than 200 tonnes?
Category of Lift: Standard 1 Complex 2a Complex 2b Heavy Complex 3
I confirm that the risks associated with this lift are as low as reasonably practicable
Date & Time:
Person In Charge of Lift Name: Signature
Date & Time :
Appointed person Name: Signature
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_________________________________________________________________________
Note: photographs must not be shown or given to any other organisation or person without the specific approval of
Pearl GTL Asset Manager.
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Complying
Sr No Check Remarks
Yes/No/NA
Ensure the checklist for the procured breathing air cylinders from supplier, is signed off by authorized
1
person (Supervisor/ QHSE Officer)
Air Quality Test certificate is available and valid:
i- AQT certificate is valid for maximum 3 months after sampling
ii- O2 content must be 21% (+/- 1 %).
iii- CO content must be </= 10 ppm.
vi- CO2 content must be </= 1000 ppm.
2
v- Condensed hydrocarbon must be </=5 mg/m3.
vi- Dew point (maximum) at atmospheric pressure, at least 5 °C (10 °F) below the ambient temp.
Residual water vapour might be on the AQT sheet and not dew point. In that case it must be
maximum 25 mg/m3.
vii- The air must be free of bad taste or odour
3 Air inlet/ outlet on umbilical line correctly matched and connected
4 Air bottles are connected (collector line)
6 Air bottle outlet valves' operation checked and ready for OPEN
7 Scaffold pranks shade provided to protect the breathing air cyclinders from direct sunlight
12 LSS certificate is valid, overall LSS is in good condition and ready for use,
14 Oxygen & LEL analyser certificate is valid, continuous gas analyzer is in good working condition
22 Functional test of primary Air/ secondary Air and LSS Helmet available
23 The primary, secondary and evacuate cylinder are tested and in good condition
24 The "A" Frame or Tripod is installed and secured on top, setup is in good condition and ready for use
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IF "NO" or NA - State the finding (Reasons) for "Not Complying" and Action Item
Send this assurance check list to OPS HSE Team Lead by email within 48 hours after inspection
Name Date
Authorized SME:
Checked /Approved by (SIGN):
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MOBILE AIR SUPPLY SYSYEM (MASS) CHECK LIST Revision September 2017
Area : Activity description: Date:
Train: Assigned Subject Matter Expert: Time:
Contractor: MASS identification no:
Job/ reactor:
Complying
Sr No Check Yes/No/NA
Remarks
1 Equipment inspection reports are available for the equpiment to be used on site and are valid
Air Quality Test certificate is available and valid:
i- AQT certificate is valid for maximum 3 months after sampling
ii- O2 content must be 21% (+/- 1 %).
iii- CO content must be </= 10 ppm.
vi- CO2 content must be </= 1000 ppm.
2
v- Condensed hydrocarbon must be </=5 mg/m3.
vi- Dew point (maximum) at atmospheric pressure, at least 5 °C (10 °F) below the ambient temp.
Residual water vapour might be on the AQT sheet and not dew point. In that case it must be
maximum 25 mg/m3.
vii- The air must be free of bad taste or odour
Schematic diagram/ simple drawing is available showing; components parts, capacities, flow rates,
3
line sizes, etc. SME to check if line up at location is in lien with the provided diagram/ drawing.
Verification by functional test of the mass balance or air supply by the system against the air intake
5 by the end users. The number of people used in the functional test will be the maximum number of
personnel allowed to use the MASS at the same time.
Method statement, supplied by the supplier, must state; equipment operating parameters, operator
6 instructions, operator instructions in case of component failure (air pressure low, warnign device
activation), cleaning instructions (to ensure equipment hygiene/ poor air quality), etc
Air intake is positioned in such a way that minimises the risk of contamination of the air intake (e.g.
7
exhaust of diesel generator, etc)
Hoses to be used for Breathing Air must be labelled "breathing air". There should be no possible
8
connection between the BA hoses and other systems (e.g. tool air, N2, etc)
9 Access, egress and emergency routes for the end-users of the BA (and others) are not blocked
The person assigned as the MASS observer/ controller has a clear understanding of the roles &
10 responsibilities; stand by at all time, what to do in case of an plant alarm, what to do in case of a
MASS system alarm, etc
11 Exclusion zone is set up with barricades in place of at least 15 meters (360 degrees)
IF "NO" or NA - State the finding (Reasons) for "Not Complying" and Action Item
1
Send this assurance check list to OPS HSE Team Lead by email within 48 hours after inspection
Authorized
Checked & Approved by (SIGN): Date
SME:
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Work party:……………………………….
1. ……………………………………… 2. …………………………………………
2. ………………………………….…… 4. …………………………………………
5. ……………………………………… 6. ………………………………………….
2 The work party are competent for the duties they will carry out, are aware of the rescue
plan, know what actions to take in an emergency and they are aware of their
responsibilities.
3 The FIT / rescue team shall be notified prior to starting the work.
4 TBT held with work party to discuss the job and the associated hazards.
6 A Safety Observer able to observe in a position not exposed to danger, has been
nominated. The safety Observer will not take part in any other work activities and must
always be in a position where he can hear or see any warning devices.
7 The safety observer will establish radio contact with the Central Control Room (CCR)
and the FIT before work commences and recheck radio contact at frequent intervals of
not less that every two hours.
8 The CCR is on VHF radio Channel State here >
9 The FIT is on radio channel State here >
10 The Safety Observer shall keep an up to date log of personnel using MASS
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11 All personnel using MASS shall wear a full body harnesses to enable a rescue line to be
quickly attached ( Confined Space / WAH ).
12 A tool Box Talk shall be held with the work party regarding risks involved in performing
the work and what actions to take in an emergency.
13 Confirm a SME inspected MASS equipment and approved the check list (good condition
and functioning correctly)
14 Adequate barriers and signs have been erected to prevent the entry of unauthorised
personnel within the operating area?
I verify that there is a Rescue Plan (Confined Space /WAH activity) and rescue equipment is available in case of an
emergency.
Signed: Date:
I verify that all controls are in place, the equipment is inspected and safe for use, the personnel are competent to
carry out the work.
Signed: Date:
All the above requirements must be in place before work can commence. Any change to the agreed work above, the
work must stop, change risk assessed and mitigations put in place before work is recommenced.
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By Reques tor
Yes
By Reques tor
By Reques tor
Reviewed by Area Safety District
Owner
By Reques tor
Reviewed by Affected Area Safety
District Owner(s)
By Reques tor
Approved/Closed by Shift
Manager
No
By PI By Reques tor
Sca nned copy s ent to FIT,
Medeva c, Securi ty, Tra ns port, WORK EXECUTION
Logi s ti cs a nd a ffected Area PTSW
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Na me/Loca ti on of Roa d Cl os ure: Area Sa fety Di s tri ct Affected Al terna ti ve Roa d Ava i l a bl e?
(Yes /No)-Dra wi ng a tta ched
1. Ori gi na l a t the work l oca ti on, photocopy kept i n PTW offi ce a nd a rea a ffected PTW offi ce. Sca nned copy to be di s tri buted
by a rea PTSW Si gna tory to:
a . Res tri cted roa d cl os ure: FIT, Medeva c a nd Affected Area PTSW s i gna tory
b. Non Res tri cted roa d cl os ure: FIT, Medeva c, Securi ty, Tra ns port, Logi s ti cs a nd Affected Area PTSW Si gna tory
i . Securi ty QSGTL-Securi ty-Shfi t-Supervi s ors @s hel l .com i v. Ta ns port Secti on GXQSGTLPea rl Tra ns port@s hel l .com
i i . FIT QSGTL-UIQ/S/CQSGTL-FIT-Comma nd-Tea m@s hel l .com v. Logi s ti cs QSGTL-Logi s ti cs @s hel l .com
i i i . Medeva c tea m qa ta rs hel l .emtp@i nterna ti ona l s os .com
2. When the roa d reopened, the Area PTSW Si gna tory s ha l l i nform the a ffected pa rty a s a bove. One l egi bl e copy to be
reta i ned for mi ni mum of 3 months .
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Pearl GTL
Ventilation Plan for CSE Details
Job Description:
Location
Description:
Ventilation Size:
Elevation (Meters):
0 0 0 0
Ventilation Rate
0 0 0
(cu ft/min):
Name:
Signature:
Date:
Assumptions:
- Flow rate of a larger diameter ventilation unit on a smaller diameter nozzle is proportionally reduced to suit the smaller nozzle size.
- Ventilation units with the same air movement direction are summed separately and the larger sum only is used to calculate the overall replacement rate.
- Additional efficiency factor of 75% applied to overall volume refresh rate as a safety factor.
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Approval Signatures
A. To be signed by the Shell Civil Integrity Engineer or Cranes & Heavy Lifting Coordinator: I certify that the
attachment & rigging points have been verified with the Level 3 Operative and are safe to use.
Civil Integrity Engineer
Remarks:
B. To be signed by the Permit Verifier: I certify that the equipment to be worked on is in a safe mechanical
condition for the proposed work.
PV Remarks:
C. To be signed by the Permit Authoriser (High Risk) : I certify that I have inspected the area and the
equipment specified to be worked on and it is in a safe process condition for the proposed work, providing
the specified controls are followed.
Valid Date Date
From: To:
Time Time
PA Comments:
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Checklist for Descending/Climbing Gear: The following checklist needs to be duly filled by all competent
personnel.
CHECKLIST
DESCENDING/CLIMBING GEAR
Execution with Rope Access in only permitted if all the below questions can be answered with a ''Yes'' or with
valid remarks from competent person in case of ''No''
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Before Execution
Has the emergency rescue plan and
Rope Access procedure been Permit Holder / IRATA
completed in full and communicated Level-3
to the executing party?
Have all anchor lines (ropes) been
routed away from edges where
QSGTL SME-Rope
possible Or protection sleeves have
Access
been provided to protect the lines
from sharp edges?
Are anchor lines rigged to separate
anchor wires and are those anchors
SME-Integrity
secured to an anchor point of
unquestionable strength?
Are all tools and equipment fitted with
Permit Holder /
lanyards and/or independently
IRATA Level-3
suspended?
To follow work and rest cycle, any
competent person from operations
assigned to monitor and report heat
Permit Authorizer
index / wind speed at regular intervals
to IRATA Level-3 Supervisor at
location?
Does the team consist of a minimum
of two people, of which at least one is Permit Verifier
IRATA Level-3?
Has it been agreed to maintain
continual supervision by IRATA Level- Permit Verifier
3 during the work?
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HEAT STRESS CRITICAL ACTIVITY RISK ASSESSMENT FOR PURPLE FLAG (CONFINED SPACE AND ELAVATED WORK) AND BLACK FLAG
Section 1 - Application Details (Permit Requester is responsible for completion of this section. If activity is not approved as critical, no further sections need to be completed.)
Permit Requester (AAPA) signature and date: Mobile: Activity location:
Activity description:
Purple flag work? Yes No Black flag work? Yes No Day shift work? Yes No Night shift work? Yes No
Criticality reviewed with Permit Requester (AAPA) and approved by the OMC/HOMPTA? Criticality justification (completed by the OMC/HOMPTA):
Yes No Emergency:
Critical path activity:
Safety critical:
OMC/HOMPTA signature and date: Production critical:
Other (specify):
Section 2 - Risk Assessment and Mitigations (Permit Requester is responsible for completion of this section. If not approved by Permit Verifier, no further sections need to be completed.)
Work location (select all that apply) Work load (select all that apply): Clothing (select all that apply): Respiratory protection (select all that apply):
Inside a confined space: Very heavy work: Standard site PPE: Breathing apparatus:
Radiant heat source: Heavy work: Disposable coverall: Full face mask:
Elevated location: Moderate work: Chemical coverall: Half face mask:
Non-shaded area: Light work: Insulated clothing: Disposable mask:
Shaded area: Other (specify): Other (specify):
Can work be rescheduled to a cooler period of the day or night? Yes No Describe local Heat Describe access to air- Describe drinking water
Work party has an agreed communication protocol with the panel/permit issuer? Yes No Index monitoring plan conditioned shelter: availability:
(who, where and how often):
Describe the work organisation (e.g. manning/number of workers, scheduling and execution
strategy):
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Permit Requester (AAPA) signature and date: Permit Verifier (AE/MFE) and date:
Section 3 – SDO Approval (Permit Requester is responsible for completion of this section, Sections 1 and 2 must be completed beforehand.)
HSSE signature and date (if requested by the SDO): Comments or additional requirements imposed by the SDO:
Yes
No
Section 4 – Readiness for Execution (the undersigned are jointly aware of the work to be carried out, the handover condition of the euipment and the precautions to be
taken – as specified above)
Permit Holder signature and date: Valid for permit numbers (completed by the Permit Issuer):
* Approval for critical emergency work outside of core office hours is to be done by the on-duty Shift Manager/OIM
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