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Pearl GTL Permit To Work Templates

Nilay Taylor
AUTHOR :
Permit To Work Lead
APPROVED BY: Hussain Al-Hijji
(Business Process Owner) Pearl Site HSSE Manager

CONSULTED lmran Amir


Operations HSE Team Lead
CONSULTED Kieran Nelson
Chief Fire Officer
CONSULTED Mohammad lsmuddin MO\-\A\V\\V\A:D
I Site Scaff Services Coordinator I\
S.\V\\...l DD 1 ~

Metadata
Document ID R-0000003068
Revision 1
Document Hierarchy ABAM Document
Discipline HSSE General
Document Class Procedure
Document Criticality Critical Process
Originator Document ID NIA
Related I Asset Structure A081
EDMS Location (AIM/File Plan) AIM
Business Process Assure HSSE/SP
QBAM Code (plus Sub-Process - if applicable) 039.06 I PTW
Security Classification Restricted
Hard Copy Storage Required YES - Approved Offsite Storage Facility
Review Date (Event or Date Driven) 3 Years
Export Compliance Restriction N/A: NO US CONTENT
Number of Pages (Total incl Attachments) 37
Document Status Code APP - Approved
Required for DPSA No

Latest Detail of Revision Second issue with revised permit accompanying documents
tern late for ermit vision

**See Definitions and Table in AIM Sharepoint Site:


https ://eu001 -sp. shell. com/sites/ AAAAA2100/gynbhdpe/default.aspx

This document will be maintained in AIM. Copies or extracts of this document, which have been
downloaded from AIM, are uncontrolled copies and cannot be guaranteed to be the latest version.

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Content

1. Purpose ......................................................................................................................3
2. Perm it to work Templates ............................................................................................ 3
2.1. Gas Test Record Sheet ................................................................................................. 4
2.2. Confined space daily entry log ........ ............................................................... ............. 5
2.3. Rescue Plan .................................................................................................................. 7
2.4. Equipment Transfe r Certificate .................................................................................. 13
2.5. Excavation Certificate and Method Statement ......................................................... 14
2.6. Mobile Crane Planning & Risk Assessment .......................................................... ...... 20
2.7. Authorisation to take Photographs ............................................................ .......... ...... 22
2.8. Life Support System check list ............. .............................. ..................... .... .......... ...... 23
2.9. Mobile Air Supply System Equipment check list ........................................................ 25
2.10. Mobile Air Supply System Safety check list ....................... ........................................ 26
2.11 . Road Closure proced ure ............................................................................................. 28
2.12. Authorisation for Road Closure .................................................................................. 29
2.13 Ventilation plan .... .. .. .. .. ... .................. .......... .. ..... . .... .................................. 30
2.14 Rope Access activity execution check list. ............... .. . ...... ............. ........ ... ....... 31
2.15 HEAT STRESS CRITICAL ACTIVITY RI SK ASSESSMENT FOR PURPLE FLAG (CONFINED
SPACE AND ELAVATED WORK) AND BLACK FLAG ..... . ................ ......................... ... .... ... .. .. 36

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1. Purpose
This document shall have the controlled copies of below permit accompanying/enabling document templates used
within Pearl GTL Permit to work regulation.

2. Permit to work Templates:

Note: Permit Requestor or work party supervisor must have discussion with OMC during planning stage, ensure all
the required enabling documents are duly filled, authorised by respective SME’s and must be uploaded with
respective permits for verification in permit vision. Archiving the permit documents If archiving on paper, the permit is
attached and archived per normal document retention.

 Gas Test Record Sheet

 Confined Space Daily Entry Log

 Rescue Plan (Confined space / Working at Height / Rope access)

 Equipment Transfer Certificate

 Excavation Certificate, Method Statement and Excavation check list

 Mobile Crane Planning & Risk Assessment

 Authorisation to take photographs in Pearl GTL Production units

 Pearl GTL Life Support System (LSS) Check List

 Pearl GTL Mobile Air Supply System (MASS) Equipment Check List

 Pearl GTL Mobile Air Supply System (MASS)Safety Check List

 Pearl GTL Road Closure Procedure

 Pearl GTL Authorisation for Road Closure

 Pearl GTL Ventilation plan

 Rope access activity execution approval sheet

 HEAT STRESS CRITICAL ACTIVITY RISK ASSESSMENT FOR PURPLE FLAG

(CONFINED SPACE AND ELAVATED WORK) AND BLACK FLAG

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Note: To meet the prerequisite in issued permit, AGT can utilise the above template to
record all observations on gas testing . AGT must update issued permit before end of
the shift.

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Pearl GTL
CONFINED SPACE DAILY ENTRY LOG

Note: To be completed and attached to the Permit issued.

Pearl GTL Emergency Number: Area panel operator contact number:


4419 8000
Equipment Number to be work in:

Area /Location to be work in:


Confined Space Attendant (CSA) Name:
Authorisation card validity:
Authorised Confined Space Attendant Company:
Planned Confined Space Entry Work Start: Date: Time:
PTSW number:

Method of alerting confined space entry team in case of IS Phone/ Radio / Air Horn/ Klaxon/ Whistle/life line
Emergency: (select applicable options)

Field Operator Radio Channel:


Current ventilation plan attached: Yes (√) & Document number:
Current rescue plan attached: Yes (√) & Document number:

Confined Space Daily Entry Log to be completed by CSA


Company Badge/ID
Name Dept. Time In Time Out
No.

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Badge/ID
Name Company Dept. Time In Time Out
No.

Confined Space Attendant:


1. Certifies that the confined space entry log sheet is completed
2. Confined space entrance is suitably closed off during all unoccupied periods.
Confined Space Attendant Name Company / Date Time Sign
Department

Area Field Operator Name Pearl GTL Date Time Sign

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Pearl GTL
RESCUE PLAN
CONFINED SPACE/WORKING AT HEIGHT/ROPE ACCESS

Tick an appropriate box;


Confined Space / Rope access inside confined space: ☐
Working at Height / Rope access activity.: ☐

Below documents must be submitted with this Rescue plan:


1. Method Statement approved by the Permit Verifier
2. The appropriate marked up Area/Vessel drawing

NOTE:
 In the event of any incident involving Confined Space, Working at Height stop the work.
 Permit Holder/Work party supervisor shall immediately alert 44198000 and Pearl GTL Shift Manager.
 Shift Manager shall inform all operational areas to suspend all activities involving rescue plan.

Permit Requestor (PR) to complete sections below before submission to the Pearl GTL FIT.
The Permit Requestor must co-ordinate with the Permit Verifier, Permit Authoriser and QSGTL FIT to complete the
required RESCUE PLAN

Rescue plan Number:

(” Rescue plan NOT VALID without the number provided by FIT”)


Area Unit Equipment Number

Work Party Involved

Location:
Grid Reference:
Work to start Date: Time:
Work completion expected Date: Time:
Permit Requestor (PR) Name: Signature:
Position: Tel: Date: Time:

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Site Survey Required by Pearl GTL FIT


Yes ☐
Site Survey Completed by Pearl GTL FIT, Permit verifier/Permit authoriser Date: Time:

Communications: Methods to be employed between the worker party and rescue team
☐ Direct voice communication ☐ Mobile phone

☐ Whistle
Other:

Confined space activity / Rope access inside confined space


Permit Requestor (PR) to complete sections below before submission to the Pearl GTL FIT.

Type of Confined Space


(Vessel, Tank, Trench)
Horizontal / Vertical (Designate H or V)
Description of Confined Space Area:
(Elevated, Congested)
Space Dimensions:
Shape & Size of Openings
Description of work been undertaken
(Hot Works, Painting, Mechanical Repair, NDT, Cleaning,
Scaffold erecting, refractory repairing etc.)

Location & Number of Openings


Number of Entrants expecting to enter in Confined Space: Top: Middle: Bottom:
Maximum Entrants at a time allowed to enter Confined Space
during work period (QSGTL FIT):

Provisions made for retrieval by entrants (Lines, Tripods and Ladders etc.) Yes / No

Is Breathing Apparatus (BA) required to complete task Yes / No

Type of BA to be used if required (SCBA, Rig-Walker, Airline sets):


Ventilation Plan required (FIT to consider implications to Rescue plan if required) Yes / No
Ventilation Plan completed and available (Do not sign form if not available) Yes / No
Provisions in place for firefighting by entrants (Extinguishers) Yes / No

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Note: if No to any of the above questions then ensure valid remarks with suitable &
sufficient alternate arrangements are made before work starts.

Additional Information:

Working at Height(WAH) / Rope Access Activity.


Permit Requestor (PR) to complete sections below before submission to the Pearl GTL FIT.

Note: All personnel working on rope must be able to self-rescue or be rescued by the other rope access work
party members or by rescue team(FIT).
Type of Process equipment:
 Vessel, Tank, column, pipe rack etc.

Description of WAH/ Rope Access area:


(Open area, Congested, Nearby HOT Surface etc.)
Others: specify
Description of work been undertaken
(Painting, Maintenance job, Cleaning, etc)
Others: specify
Additional Information: e.g. Hot Work, live equipment.

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RESCUE PLAN APPROVAL


CONFINED SPACE/WORKING AT HEIGHT/ROPE ACCESS
Note: If not the Permit Requestor then all responsibilities are accepted by Permit Holder.

Name: Position: RLIC No:

Sign: Date: Time

In evaluating the request and the supporting documentation the Permit Requestor, Permit verifier, Permit authoriser
and QSGTL FIT will jointly decide if this Rescue Plan is sufficient or whether FIT standby is required.
PLAN SUFFICIENT Yes / No

Pearl GTL FIT STANDBY REQUIRED Yes / No

Pearl GTL FIT to complete below section if FIT stand by required.

Pearl GTL FIT:


Name: Position:

Sign: Date: Time

Rescue Team Requirements


Rescue Equipment  Rescue ladder system
Requirements:  Main Lines for Vertical or Horizontal access
[Indicate quantity needed]  Safety Lines
 Hauling Systems
 Tripods
 Retractable Cables
 Harness
 Fall Arrest lanyards
 Karabiners
 Pulleys
 Ascenders / Descenders
 Anchor straps
 Rescue Poles
 Rescue Rope
 Scaffold
 Suspended access equipment
 Crane man basket
 MEWP
 Pneupac Resuscitator

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 Toxic shock strap


 Aerial equipment from ground
 RPD
 Life Ring
 Breathing Apparatus/SCBA
 Breathing Apparatus/Airline
 Breathing Apparatus Control Board
 Communication Equipment
 Gas Detectors
 Emergency Lighting
 Mechanical Ventilation.
 Firefighting Hose & Nozzles/Monitors/Hydro shield
 Spinal Immobilization Device
 Stretchers
 C-Collar
 Medical Kit
 Specialist Equipment/tools
 Other Equipment or specialist advisors required
 Other Please specify

Brief description of Rescue Plan

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Sketch of Rescue Method (suitable anchors and equipment to be utilised)

Contingency

Does RLIC Need to be informed Yes / No

If yes, FIT to be included in TBT/LMRA.

FIT Commander
Name: Position:

Sign: Date: Time

Original document is to be kept in the FIT office and a photocopy is to be attached to the issued permit and made
available at the work site.
On completion of work this rescue plan should be retained for 12 months

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Pearl GTL No. :

EQUIPMENT TRANSFER CERTIFICATE


Section A To be completed by Engineering/Maintenance Personal responsible for removing and
transferring equipment

Department / Unit Equipment No./Description

Where to be transfer to (Location) :


Description of Work required:

Equipment Removed By:


Name: _______________________Dept./Company: _____________ Contact Number : ________

Section B To be completed by AGT / Permit Authoriser (Operation Team Members)

Tick Yes/No as appropriate Yes No


1. Equipment has contained or has been in contact with hazardous material

A. If NO, straight AGT sign below, and release this transfer certificate
B. If YES, State what material in equipment
2. Equipment has been made free from flammable gas and Gas test result = Less than 1%
LEL
3. Equipment is free from hazardous material
safe to transfer/ handle and carry out work with below precautions
Additional PPE as indicated below must be worn
Hand Gloves Leather/PVC Goggles Face shield Respirator Dust Mask

Additional Precautions

AGT Name/ID Sign Date & Time

Permit Name/ID Sign Date & Time


Authoriser
Permit authoriser must approve and sign if equipment cannot be confirmed free from process hazardous material or to be
transferred out side Pearl GTL site.
Emergency Contact no. 44198000 Panel Operator no.

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Pearl GTL
EXCAVATION CERTIFICATE AND METHOD STATEMENT
This is NOT a Permit to Start Work
Risk Assessment of Excavation activity done within this Excavation Certificate and Method Statement
must be attached to the relevant Permit to Start Work.

SECTION 1:

(Area/ Number/Year) To be issued by Area Permit issuer

Work Description

Permit requestor Name Signature Contact Number

Company Position Date & Time

Detail of Excavation Work : -

_________________________________________________________________ ________________________________

______________________________________________________________________________________
______________________________________________________________

A record search for underground services has been Yes / No / Not required * (*Strike out which is not
carried out applicable)

Search carried out by Name Signature Contact Number

Company Position Date & Time

Details of underground services are shown on the attached drawing number(s):


______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________

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Services unlikely to interfere with the excavation (tick if applicable):

Control & Telecom cables Road Lighting Cables Drains/Sewers Process Line

Proposed method of excavation (i.e. Hand Dig / Machine etc., also if inserting spikes/pins into ground):

______________________________________________________________________________________
______________________________________________________________________________________
_____________________________________________________

SECTION 2 : METHOD STATEMENT APPROVAL (Permit verifier) for excavation depth up to 1.2 meters. If excavation
depth is greater than 1.2 meter additional approval is required within section 3 of this document.

The check list over leaf has been completed and this Excavation Certificate and Method Statement approved to carry out
excavation work up to 1.2 meter depth with following precautions and control measures :
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
________________________________________________________________

Permit verifier Name Signature Contact Number Date & Time

SECTION 2a : METHOD STATEMENT APPROVAL (QSGTL Telecoms)

NOTE: This section must be signed by QSGTL Telecoms for excavations on Cable Trenches.

Following precautions and control measures required carry out when telecom cable are exposed/effected while carrying out
excavation activity :
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
________________________________________________________________

Telecom Authorized Signature Contact Number Date & Time


Person Name/SME

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SECTION 2b : METHOD STATEMENT APPROVAL (QSGTL Instruments)

NOTE: This section must be signed by QSGTL Instruments for excavations on Instrument Cable Trenches.

Following precautions and control measures required carry out when instruments cable are exposed/effected while carrying
out excavation activity :
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
________________________________________________________________

Instrument Reliability Signature Contact Number Date & Time


Authorized
Person/SME Name

SECTION 2c : MACHINE AND ELECTRICAL CABLE EXPOSURE EXCAVATION APPROVAL


(QSGTL Electrical) – Permit verifier/SME

NOTE: This section must be signed by QSGTL SME for machine and electrical cable exposure excavation.

Following precautions and control measures required carry out when machine and electrical cable are exposed/effected while
carrying out excavation activity:

Trail Holes / pits where required have to be made available for inspection and machine excavator approval.
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
________________________________________________________________

This section must be jointly signed by Permit verifier and SME for electrical

Permit verifier Name Signature Contact Number Date & Time

Electrical SME Name Signature Contact Number Date & Time

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SECTION 3 : METHOD STATEMENT ADDITIONL APPROVAL


(Excavation /SME)
For excavation depth, greater than 1.2 meters

Design Drawings / Sketches submitted by Contractor for shoring or benching for trench stability or slope protection up to 3
metres deep is approved by Excavation/SME. Shoring materials are available onsite and inspected.

Professional Engineer designed Shoring or Benching Drawings and calculations for depth greater than 3 metres submitted by
Contractor is approved by Excavation/SME

The check list over leaf has been completed and the Method Statement is approved.

Permit verifier for underground pipes (Process, Utility or Drainage)

Permit verifier Name Signature Contact Number Date & Time


Electrical /SME for underground cables

Electrical SME Name Signature Contact Number Date & Time


Civil SME – for final approval on shoring and slope stability

Civil SME Name Signature Contact Number Date & Time

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Pearl GTL
Excavation Check List
(To be completed by Permit VERIFIER/Civil SME)

Yes No N/A Comments


A. GENERAL
This work method is generally acceptable.
Drawings/sketches of the proposed work are attached.
Area has been swept with a cable detector.
All possible services have been considered in work method.
All civil aspects of the excavation have been considered including any
concrete demolition and reinstatement works.
Where excavation depth is less than 1.2 m, slope and trench wall stability
have been assessed and considered where required shoring or slope
benching has been specified.
Method statement includes a plan for reinstatement.
Adequate steps have been specified in method statement to guard the work
area (vehicle bump stops, spoil storage, barriers etc.)
The use of any power/air tools have been clearly defined in work method.
Where HV cables have been identified, has the Electrical SME/ Duty Holder
been informed
Are spikes or pins to be driven into the ground during work i.e. foundation
shoring?
Where excavation depth is greater than 1.2 m, Civil SME for Excavation has
been informed for additional approval
Where excavation depth is greater than 1.2 m but less than 3 m, an approved
shoring or benching design is available for protection against ground
instability
Confined space procedure is considered and ventilation provided.

Where excavation depth is greater than 3 m, an approved shoring design


from Professional Engineer is available
Where excavation is at road crossing, ER Team has been informed for
approval
Where shoring protection is specified, the required materials are available
onsite before work begin
Proper access for ingress and egress into the excavated area is provided for
work and emergency response.
Any risks for undermining any concrete paving, cable trench wall and
foundation and vibration in the excavation area which can cause instability
or collapsed has been identified and considered.
Location for Storing Excavated Soil is known and approved to avoid silting up
underground drainage and overloading trenches.
Where ground water is to be encountered, dewatering plan with approved
water pump is available
Has joint site visit been conducted with contractor

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Yes No N/A Comments


B. MACHINE EXCAVATION
Method statement must state machinery and proposed use.
Extent of machine excavation (where required) has been marked on ground
and keep away a minimum of 0.6 meter all around from every services
Has a Competent Banksman been appointed?
Have trial holes been completed and identified/eliminated all services?

C. SERVICE DETECTION
Satisfactory evidence is provided with regard to record search for buried
services
Area has been swept using an approved cable detector.
Hand excavation to trial holes has been specified.
Underground services are clearly identified and marked and where exposed
are protected and supported

D. SUPERVISION
Adequate level of supervision with excavation competency has been
arranged and is specified in method statement
Inspection checklist for trench condition assessment, after weather
inclement and before first entry is specified in the method statement which
will form part of contractor safety assurance record.

Note: If an item on checklist has been ticked “NO”, then the comment should be made in order for the contractor to amend
the method statement prior to acceptance.

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Pearl GTL
Mobile Crane Planning & Risk Assessment Sheet

MCPRA Document No. : ___________________________

Name of Person in Charge of the lift Company Date & Time Contact Number

Details to be completed for the maximum lift for a single crane set up and attached to the Permit with an authorised
plot plan indicating the crane entry route map with crane set up position at the lifting location.
Permit verifier /SME will sign the Plot Plan.
Work Description:

Description of Ground Crane to be Set-Up On:

List Lifting Equipment:

Height of Lift: Boom Length Required: Max. Radius of Lift:

Max. Weight of Load: Weight of Hook Block: Total Load Including 15%:

Crane Required:

LIFT CATEGORIZATION
If the answer to the following question is 'Yes' then the category of lift is elevated to 2a YES/NO
COMPLEX
1. Is the weight of the load to be lifted more than 10 tonnes?
If the answer to any of the following questions is 'Yes' then the category of lift is elevated to 2b YES/NO
COMPLEX and high risk permit must be raised.
1. Will the lift go over live process lines or equipment?
2. Will more than one crane be used for the lift (tandem lift)?
3. Is the lift area on weak ground or uneven ground?
4. Will the lifting operation require a suspended load transfer?
5. Will the lift involve lifting of personnel?
6. Will the crane outriggers be positioned next to an excavation, trench or canal?
7. Are there any underground services under outrigger locations?
8. For crane capacity up to 55 tonnes, will outrigger mats be less than 1000mm x 1000mm?
9. For crane capacity of 60-90 tonnes will outrigger mats be less than 1200mm x 1200mm?
10. Is the load to be lifted within sight of the crane operator (Blind Lift)?

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11. Is the centre of gravity of the load above the slinging attachment points?
12. Does the eccentricity of the centre of gravity of the load present rigging difficulties?
13. Does the irregularity of the shape of the load present rigging or lifting difficulties?

14. Are there any lifting points that are attached to the load that are damaged or are in poor
condition that might have to be considered for MPI / DPI?
If the answer to any of the following questions is 'Yes' then the category of lift is elevated to YES/NO
HEAVY COMPLEX 3 and high risk permit must be raised.
1. Is the weight of the load to be lifted more than 30 tonnes
2. Does the proposed crane have a rating of greater than 200 tonnes?
Category of Lift: Standard 1 Complex 2a Complex 2b Heavy Complex 3

I confirm that the risks associated with this lift are as low as reasonably practicable
Date & Time:
Person In Charge of Lift Name: Signature
Date & Time :
Appointed person Name: Signature

ATTACHMENTS (As required)


Authorized Plot Plan
Rigging Study
Berthing Study
Method Statement
Others
ADDITIONAL CONTROLS AND SPECIAL REQUIREMENTS

HANDOVER (In case of change of PERSON IN CHARGE)


Name:
Person In Charge of Lift Signature Date:
Name:
Person In Charge of Lift Signature Date:
Closing of this Mobile Crane Risk Assessment plan
I confirm lifting activity under this Mobile crane Risk Assessment Plan is complete and Permit closed.

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Authorisation to take Photographs


in Pearl GTL Production Units

IS Camera Non IS Camera (Tick as applicable)

Here with Mr. / Mrs.: _______________________ Designation : ____________________ of

_____________________ Discipline is authorised to take Photographs of

Area: __________________________________ Section: _______________________________

Unit: ___________________________________ Equipment: _________________________________

For the purpose of :

_________________________________________________________________________

Date of Photography from ___________________ to __________________________

Authorised by Production Unit Manager or his / her delegate:

Name _____________________________________ Sign. _______________________

Date & Time ___________

Note: photographs must not be shown or given to any other organisation or person without the specific approval of
Pearl GTL Asset Manager.

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Pearl GTL Life Support System Check list


Reference: Pearl GTL Breathing Apparatus procedure (R-0000002987)

LIFE SUPPORT SYSYEM (LSS) CHECK LIST Revision September 2017


Area : Activity description: Date:
Train: Assigned Subject Matter Expert: Time:
Contractor: LSS identification no:
Job/ reactor:

Complying
Sr No Check Remarks
Yes/No/NA
Ensure the checklist for the procured breathing air cylinders from supplier, is signed off by authorized
1
person (Supervisor/ QHSE Officer)
Air Quality Test certificate is available and valid:
i- AQT certificate is valid for maximum 3 months after sampling
ii- O2 content must be 21% (+/- 1 %).
iii- CO content must be </= 10 ppm.
vi- CO2 content must be </= 1000 ppm.
2
v- Condensed hydrocarbon must be </=5 mg/m3.
vi- Dew point (maximum) at atmospheric pressure, at least 5 °C (10 °F) below the ambient temp.
Residual water vapour might be on the AQT sheet and not dew point. In that case it must be
maximum 25 mg/m3.
vii- The air must be free of bad taste or odour
3 Air inlet/ outlet on umbilical line correctly matched and connected
4 Air bottles are connected (collector line)

5 Umbilical line setup is correctly positioned and fastened

6 Air bottle outlet valves' operation checked and ready for OPEN

7 Scaffold pranks shade provided to protect the breathing air cyclinders from direct sunlight

8 All the hoses have correct colour code

9 All the hose connections complete have a whip-lock


Check if the weight of the hoses is properly managed by the use of S-hooks and securing the hoses
10
on separate levels

11 All airline couplings are secured

12 LSS certificate is valid, overall LSS is in good condition and ready for use,

13 LSS alarm system is healthy and in good working condition

14 Oxygen & LEL analyser certificate is valid, continuous gas analyzer is in good working condition

15 Audio and video is in good working condition

16 Ensure that dedicated power supply is provided to LSS cabin

17 Ensure earthing connections in place

18 All instruments functional test is available on display


Ensure LSS certificate is valid and LSS operator is holding valid LSS training. LSS operator must also
19
have a valid CSA training

20 Setup of emergency escape system/ escape line at access point

21 Functional test of low pressure alarm available

22 Functional test of primary Air/ secondary Air and LSS Helmet available

23 The primary, secondary and evacuate cylinder are tested and in good condition

24 The "A" Frame or Tripod is installed and secured on top, setup is in good condition and ready for use

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Pearl GTL Life Support System Check list(cont.)

IF "NO" or NA - State the finding (Reasons) for "Not Complying" and Action Item

Send this assurance check list to OPS HSE Team Lead by email within 48 hours after inspection
Name Date
Authorized SME:
Checked /Approved by (SIGN):

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Pearl GTL Mobile Air Supply System (MASS) Check List


Reference: Pearl GTL Breathing Apparatus procedure (R-0000002987)

MOBILE AIR SUPPLY SYSYEM (MASS) CHECK LIST Revision September 2017
Area : Activity description: Date:
Train: Assigned Subject Matter Expert: Time:
Contractor: MASS identification no:
Job/ reactor:

Complying
Sr No Check Yes/No/NA
Remarks

1 Equipment inspection reports are available for the equpiment to be used on site and are valid
Air Quality Test certificate is available and valid:
i- AQT certificate is valid for maximum 3 months after sampling
ii- O2 content must be 21% (+/- 1 %).
iii- CO content must be </= 10 ppm.
vi- CO2 content must be </= 1000 ppm.
2
v- Condensed hydrocarbon must be </=5 mg/m3.
vi- Dew point (maximum) at atmospheric pressure, at least 5 °C (10 °F) below the ambient temp.
Residual water vapour might be on the AQT sheet and not dew point. In that case it must be
maximum 25 mg/m3.
vii- The air must be free of bad taste or odour
Schematic diagram/ simple drawing is available showing; components parts, capacities, flow rates,
3
line sizes, etc. SME to check if line up at location is in lien with the provided diagram/ drawing.

4 Maintenance and test schedule, including filter changes

Verification by functional test of the mass balance or air supply by the system against the air intake
5 by the end users. The number of people used in the functional test will be the maximum number of
personnel allowed to use the MASS at the same time.
Method statement, supplied by the supplier, must state; equipment operating parameters, operator
6 instructions, operator instructions in case of component failure (air pressure low, warnign device
activation), cleaning instructions (to ensure equipment hygiene/ poor air quality), etc
Air intake is positioned in such a way that minimises the risk of contamination of the air intake (e.g.
7
exhaust of diesel generator, etc)
Hoses to be used for Breathing Air must be labelled "breathing air". There should be no possible
8
connection between the BA hoses and other systems (e.g. tool air, N2, etc)
9 Access, egress and emergency routes for the end-users of the BA (and others) are not blocked

The person assigned as the MASS observer/ controller has a clear understanding of the roles &
10 responsibilities; stand by at all time, what to do in case of an plant alarm, what to do in case of a
MASS system alarm, etc

11 Exclusion zone is set up with barricades in place of at least 15 meters (360 degrees)

IF "NO" or NA - State the finding (Reasons) for "Not Complying" and Action Item
1

Send this assurance check list to OPS HSE Team Lead by email within 48 hours after inspection

Authorized
Checked & Approved by (SIGN): Date
SME:

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Pearl GTL Mobile Air Supply System Safety Check List

PTSW No: ………………………………………… Date:

Work party:……………………………….

Work Party team members:

1. ……………………………………… 2. …………………………………………

2. ………………………………….…… 4. …………………………………………

5. ……………………………………… 6. ………………………………………….

Permit Holder: ......................................

Mobile Contact number: …

Permit VERIFIER to complete check list:


Sr. Check list
No. Yes/ No/
NA
1 The work is covered by a valid Permit, JHA/ Risk Assessment and a method statement

2 The work party are competent for the duties they will carry out, are aware of the rescue
plan, know what actions to take in an emergency and they are aware of their
responsibilities.
3 The FIT / rescue team shall be notified prior to starting the work.

4 TBT held with work party to discuss the job and the associated hazards.

5 A Rescue Plan is available and is suitable for recovery of an unconscious person


wearing BA equipment by the recovery method approved (Confined Space / WAH ).

6 A Safety Observer able to observe in a position not exposed to danger, has been
nominated. The safety Observer will not take part in any other work activities and must
always be in a position where he can hear or see any warning devices.
7 The safety observer will establish radio contact with the Central Control Room (CCR)
and the FIT before work commences and recheck radio contact at frequent intervals of
not less that every two hours.
8 The CCR is on VHF radio Channel State here >
9 The FIT is on radio channel State here >
10 The Safety Observer shall keep an up to date log of personnel using MASS

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11 All personnel using MASS shall wear a full body harnesses to enable a rescue line to be
quickly attached ( Confined Space / WAH ).

12 A tool Box Talk shall be held with the work party regarding risks involved in performing
the work and what actions to take in an emergency.

13 Confirm a SME inspected MASS equipment and approved the check list (good condition
and functioning correctly)

14 Adequate barriers and signs have been erected to prevent the entry of unauthorised
personnel within the operating area?

15 Radio to be checked a minimum of hourly intervals. In case radio communications


failure, all work must cease and personnel return to a nominated assembly point.

I verify that there is a Rescue Plan (Confined Space /WAH activity) and rescue equipment is available in case of an
emergency.

Officer of the First Intervention Team Name:

Signed: Date:

I verify that all controls are in place, the equipment is inspected and safe for use, the personnel are competent to
carry out the work.

Permit Verifier Name:

Signed: Date:

All the above requirements must be in place before work can commence. Any change to the agreed work above, the
work must stop, change risk assessed and mitigations put in place before work is recommenced.

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Pearl GTL ROAD CLOSURE PROCEDURE


By Requestor

Road Closure Planned

By Reques tor

No Road Closure Application


Road Closure Not Required
>50%?

Yes
By Reques tor

Road Closure Application

By Permi t i s s uer (PI)

Reviewed by PTSW Signatory

By Reques tor
Reviewed by Area Safety District
Owner

By Reques tor
Reviewed by Affected Area Safety
District Owner(s)

By Reques tor
Approved/Closed by Shift
Manager

By PI By PIScanned copy sent to FIT, By Reques tor


Res tricted Road? Yes Medevac and affected Area Work Finished
(for di stribution
PTSW Road Re-opened
l i st)

No
By PI By Reques tor
Sca nned copy s ent to FIT,
Medeva c, Securi ty, Tra ns port, WORK EXECUTION
Logi s ti cs a nd a ffected Area PTSW

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Authorisation for Road Closure -Pearl GTL


Road Closure
Permi t Reques tor Na me: Compa ny/Dept: Phone:
Permit Requestor

Des cri pti on of work to be ca rri ed out:

Na me/Loca ti on of Roa d Cl os ure: Area Sa fety Di s tri ct Affected Al terna ti ve Roa d Ava i l a bl e?
(Yes /No)-Dra wi ng a tta ched

Pl a nned Cl os ure Da te & Ti me: Pl a nned Re-open Da te & Ti me


Permit Issuer

PTW Offi ce Comments :

Na me (Pri nt): Si gna ture: Da te:


SDO/Nominee

Comments a nd Approva l from Sa fety Di s ctri ct Owner /Nomi nee Identi fi ed


Area

Na me (Pri nt): Si gna ture: Da te:

Comments a nd Approva l from Sa fety Di s ctri ct Owner /Nomi nee Affected


Area SDO
Affected

Na me (Pri nt): Si gna ture: Da te:

Comments a nd Approva l from Shi ft Ma na ger


Manager
Shift

Na me (Pri nt): Si gna ture: Da te:


Approved document to be s ent to Area PTSW Si gna tory for di s tri buti on.
Road Reopened
Rea s on of Roa d Reopened
Requestor
/Holder
Permit

Na me (Pri nt): Si gna ture: Da te/Ti me:

Acknowl edge by Shi ft Ma na ger


Manager
Shift

Na me (Pri nt): Si gna ture: Da te:

Acknowl edge by PTSW Si gna tory


Permit
Issuer

Na me (Pri nt): Si gna ture: Da te:

1. Ori gi na l a t the work l oca ti on, photocopy kept i n PTW offi ce a nd a rea a ffected PTW offi ce. Sca nned copy to be di s tri buted
by a rea PTSW Si gna tory to:
a . Res tri cted roa d cl os ure: FIT, Medeva c a nd Affected Area PTSW s i gna tory
b. Non Res tri cted roa d cl os ure: FIT, Medeva c, Securi ty, Tra ns port, Logi s ti cs a nd Affected Area PTSW Si gna tory
i . Securi ty QSGTL-Securi ty-Shfi t-Supervi s ors @s hel l .com i v. Ta ns port Secti on GXQSGTLPea rl Tra ns port@s hel l .com
i i . FIT QSGTL-UIQ/S/CQSGTL-FIT-Comma nd-Tea m@s hel l .com v. Logi s ti cs QSGTL-Logi s ti cs @s hel l .com
i i i . Medeva c tea m qa ta rs hel l .emtp@i nterna ti ona l s os .com
2. When the roa d reopened, the Area PTSW Si gna tory s ha l l i nform the a ffected pa rty a s a bove. One l egi bl e copy to be
reta i ned for mi ni mum of 3 months .

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Pearl GTL
Ventilation Plan for CSE Details

Job Description:

Work Order No CLEAR SHEET


Unit:
Location:
Location/ Area: Elevation:
Equipment:
Task:
Equipment Number:

Vessel volume Internal Hot Work


(cu ft): Required (Yes/No):

Approximate Refresh Rate Standard Air Hose Length


#DIV/0!
(Vol/hr): (m):

Minimun Refresh Rate


Total No. of Air Hoses
(Total Volumes Replaced
Required:
per Hour):

Ventilation Point 1: Ventilation Point 2: Ventilation Point 3: Ventilation Point 4:

Location
Description:

Type of Ventilation Point:

Ventilation Size:

Elevation (Meters):

0 0 0 0

Ventilation Unit Type:

Air Movement Method:

Ventilation Rate
0 0 0
(cu ft/min):

Ventilation Unit Size:

Ventilation Unit Drive:

Reviewed & Approved By


Prepared By:
Shell Authorised Person:

Name:

Signature:

Date:

Assumptions:
- Flow rate of a larger diameter ventilation unit on a smaller diameter nozzle is proportionally reduced to suit the smaller nozzle size.
- Ventilation units with the same air movement direction are summed separately and the larger sum only is used to calculate the overall replacement rate.
- Additional efficiency factor of 75% applied to overall volume refresh rate as a safety factor.

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Pearl GTL Rope Access Activity Execution Check List


Permit Requestor:
Name: Company: Phone:

Equipment/site to be worked on/in:

Description of work to be carried out:

Approval Signatures
A. To be signed by the Shell Civil Integrity Engineer or Cranes & Heavy Lifting Coordinator: I certify that the
attachment & rigging points have been verified with the Level 3 Operative and are safe to use.
Civil Integrity Engineer
Remarks:

Civil Integrity Engineer Name Phone Date Time


signature

Cranes & Heavy Lifting


Coordinator Remarks:

Cranes & Heavy Lifting Name Phone Date Time


Coordinator signature

B. To be signed by the Permit Verifier: I certify that the equipment to be worked on is in a safe mechanical
condition for the proposed work.
PV Remarks:

PV signature Name Phone Date Time

C. To be signed by the Permit Authoriser (High Risk) : I certify that I have inspected the area and the
equipment specified to be worked on and it is in a safe process condition for the proposed work, providing
the specified controls are followed.
Valid Date Date
From: To:
Time Time
PA Comments:

PA Signature Name Phone Date Time

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Checklist for Descending/Climbing Gear: The following checklist needs to be duly filled by all competent
personnel.

CHECKLIST
DESCENDING/CLIMBING GEAR
Execution with Rope Access in only permitted if all the below questions can be answered with a ''Yes'' or with
valid remarks from competent person in case of ''No''

Subject/Activity Competent Person Yes No Name Initials

Preparatory Phase before requesting work permit

Is the executing contractor IRATA QSGTL SME-Rope


certified and are valid? Access
Are all Rope Access accessories
inspected and found in good condition Cranes & Heavy
with valid third-party inspection Lifting Coordinator
certificate?
Is the scope of the work clearly
Permit Verifier
described?

Is the team executing the Rope


Access activity is consist of IRATA Permit Requestor
Level-3 and QSGTL SME.
Where applicable
Carry out temperature check for
Permit Authorizer to
proposed rope access route using
nominate Operations
temperature gun.
person
During execution of the rope access
activity, can it be guaranteed that
there are no hot parts that could Permit Authorizer
cause burns or injury to the executing
parties?
During execution of the rope access
activity, can it be guaranteed that
there are no corrosive parts that could Civil Integrity
damage the climbing gear (such as
the lines)?
During execution of the rope access
activity, can it be guaranteed that no
climbing gear (such as the lines) can Permit Verifier
be damaged, putting the executing
parties in dangerous circumstances.
During execution of the rope access
activity, can it be guaranteed that no
Permit Authorizer
silencers and/or safety devices can
be opened, jeopardizing the work?

Are there enough sufficiently strong QSGTL SME-Rope


anchor points? Access

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Formulating Temporary Rope Access

Is IRATA Level-3 supervisor who


Permit Verifier
carries out the field check present?

Have cordons been discussed during


formulation of the Temporary Rope Permit Verifier
Access?
Has an emergency Rescue plan been
Permit Verifier
approved by the QSGTL FIT?
Has the possible risk of falling
Permit Verifier
materials and tools been discussed?
Is all rope access equipment certified
Permit Verifier
and fit to use?
No moving equipment or machineries
in the Rope’s line below, that can Permit Verifier
cause risk of ropes entanglement.
Has the necessity for stable process
operation during the execution of the
Permit Authorizer
rope access activity is required to be
discussed in shift team meeting?

Before Execution
Has the emergency rescue plan and
Rope Access procedure been Permit Holder / IRATA
completed in full and communicated Level-3
to the executing party?
Have all anchor lines (ropes) been
routed away from edges where
QSGTL SME-Rope
possible Or protection sleeves have
Access
been provided to protect the lines
from sharp edges?
Are anchor lines rigged to separate
anchor wires and are those anchors
SME-Integrity
secured to an anchor point of
unquestionable strength?
Are all tools and equipment fitted with
Permit Holder /
lanyards and/or independently
IRATA Level-3
suspended?
To follow work and rest cycle, any
competent person from operations
assigned to monitor and report heat
Permit Authorizer
index / wind speed at regular intervals
to IRATA Level-3 Supervisor at
location?
Does the team consist of a minimum
of two people, of which at least one is Permit Verifier
IRATA Level-3?
Has it been agreed to maintain
continual supervision by IRATA Level- Permit Verifier
3 during the work?

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Are all working crew members in Permit Holder / IRATA


good physical health? Level-3
Check each line to ensure it reaches
the ground or suitable transition point
and a stopper knot is tied in the end Permit Holder /
to prevent accidentally abseiling out IRATA-3
of the system. (action party- IRATA-3)

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HEAT STRESS CRITICAL ACTIVITY RISK ASSESSMENT FOR PURPLE FLAG (CONFINED SPACE AND ELAVATED WORK) AND BLACK FLAG
Section 1 - Application Details (Permit Requester is responsible for completion of this section. If activity is not approved as critical, no further sections need to be completed.)
Permit Requester (AAPA) signature and date: Mobile: Activity location:

Company/Department: Risk assessment to be valid from: Risk assessment to be valid until:

Activity description:

Purple flag work? Yes No Black flag work? Yes No Day shift work? Yes No Night shift work? Yes No
Criticality reviewed with Permit Requester (AAPA) and approved by the OMC/HOMPTA? Criticality justification (completed by the OMC/HOMPTA):
Yes No Emergency:
Critical path activity:
Safety critical:
OMC/HOMPTA signature and date: Production critical:
Other (specify):

Section 2 - Risk Assessment and Mitigations (Permit Requester is responsible for completion of this section. If not approved by Permit Verifier, no further sections need to be completed.)
Work location (select all that apply) Work load (select all that apply): Clothing (select all that apply): Respiratory protection (select all that apply):
Inside a confined space: Very heavy work: Standard site PPE: Breathing apparatus:
Radiant heat source: Heavy work: Disposable coverall: Full face mask:
Elevated location: Moderate work: Chemical coverall: Half face mask:
Non-shaded area: Light work: Insulated clothing: Disposable mask:
Shaded area: Other (specify): Other (specify):

Can work be rescheduled to a cooler period of the day or night? Yes No Describe local Heat Describe access to air- Describe drinking water
Work party has an agreed communication protocol with the panel/permit issuer? Yes No Index monitoring plan conditioned shelter: availability:
(who, where and how often):
Describe the work organisation (e.g. manning/number of workers, scheduling and execution
strategy):

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Section 2 - Risk Assessment and Mitigations (Continued)


Mandatory mitigations: Engineering mitigations (select all that Procedural mitigations (select all that apply): Other mitigations (specify all):
- Minimise layering of clothing apply) Communication protocol Describe for all selected
- Buddy system (no lone working) Habitat: Describe for all Worker rotation:
- Experienced and trained workers, fully acclimatised selected Modified work/rest period:
- Continuous supervision and visual monitoring of the workers Portable shading: Training:
- Means of communication (e.g. radio, Ex-phone) Ventilation: Other (specify):
- Heat Index monitoring every 30 minutes by work party using Kestrel Air-conditioning:
- Rest taken in an air-conditioned shelter, cool drinking water available Other (specify):
- Rest cycle and water consumption as per the Flag colour
- Recording of the working and rest periods
- If work duration is more than half a shift, rotate workers
- Tool Box Talk on Heat Stress and mitigations

Permit Requester (AAPA) signature and date: Permit Verifier (AE/MFE) and date:

Section 3 – SDO Approval (Permit Requester is responsible for completion of this section, Sections 1 and 2 must be completed beforehand.)
HSSE signature and date (if requested by the SDO): Comments or additional requirements imposed by the SDO:
Yes
No

Safety District Owner* (or delegate) signature and date:

Section 4 – Readiness for Execution (the undersigned are jointly aware of the work to be carried out, the handover condition of the euipment and the precautions to be
taken – as specified above)
Permit Holder signature and date: Valid for permit numbers (completed by the Permit Issuer):

Permit Issuer signature and date:

* Approval for critical emergency work outside of core office hours is to be done by the on-duty Shift Manager/OIM

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