3.

5 PLANT LAYOUT

WASTE WATER AREA

PROCESSING AREA

RAW MATERIALS AREA

PACKAGING AREA

AUDIO VISUAL ROOM

LABORATORY AREA

LOADING AND
UNLOADING AREA

OFFICE

STOCK ROOM MARKETING OFFICE

ENTANCE
AND EXIT

PARKING
CANTEEN
AREA
UTILITY
AREA PARKING AREA
 PROCESSING AREA

MIXER

BRIQEUTTING MACHINE
CONVEYOR

CRUSHER

COOLING
TUNNEL

BRIQUETTING
CUTTER

ROTARY
DRYER

WEIGHING SCALE

PACKAGING
3.6 PLANT EQUIPMENT

ROTARY DRYER

The rotary dryer is a type of industrial dryer employed to reduce or minimize the liquid moisture
content of the material it is handling by bringing it into direct contact with a heated gas.

Single Shell Rotary Drum Dryer

The dryer is made up of a large, rotating cylindrical tube, usually supported by concrete columns
or steel beams. The dryer is inclined to slopes slightly so that the discharge end is lower than the
material feed end in order to convey the material through the dryer under gravity. Material to be
dried enters the dryer, and as the dryer rotates, the material is lifted up by a series of internal fins
lining the inner wall of the dryer. When the material gets high enough to roll back off the fins, it
falls back down to the bottom of the dryer, passing through the hot gas stream as it falls. This gas
stream can either be moving toward the discharge end from the feed end (known as co-current
flow), or toward the feed end from the discharge end (known as counter-current flow). The gas
stream can be made up of a mixture of air and combustion gases from a burner, in which case the
dryer is called a direct heated dryer. Alternatively, the gas stream may consist of air or another
(sometimes inert) gas that is preheated. When the gas stream is preheated by some means where
burner combustion gases do not enter the dryer, the dryer known as an indirect-heated type.
Often, indirect heated dryers are used when product contamination is a concern. In some cases, a
combination of direct-indirect heated rotary dryers are also available to improve the overall
efficiency.
A rotary dryer is suitable to dry metallic and nonmetallic mineral, clay in cement industrial and
coal slime in coal mine, etc. Rotary dryers can be widely used to dry various materials, and are
simple to operate.

The rotary dryer is a type of industrial dryer employed to reduce or minimize the liquid moisture
content of the material it is handling by bringing it into direct contact with a heated gas.

The dryer is made up of a large, rotating cylindrical tube, usually supported by concrete columns
or steel beams. The dryer is inclined to slopes slightly so that the discharge end is lower than the
material feed end in order to convey the material through the dryer under gravity. Material to be
dried enters the dryer, and as the dryer rotates, the material is lifted up by a series of internal fins
lining the inner wall of the dryer. When the material gets high enough to roll back off the fins, it
falls back down to the bottom of the dryer, passing through the hot gas stream as it falls. This gas
stream can either be moving toward the discharge end from the feed end (known as co-current
flow), or toward the feed end from the discharge end (known as counter-current flow). The gas
stream can be made up of a mixture of air and combustion gases from a burner, in which case the
dryer is called a direct heated dryer. Alternatively, the gas stream may consist of air or another
(sometimes inert) gas that is preheated. When the gas stream is preheated by some means where
burner combustion gases do not enter the dryer, the dryer known as an indirect-heated type.
Often, indirect heated dryers are used when product contamination is a concern. In some cases, a
combination of direct-indirect heated rotary dryers are also available to improve the overall
efficiency.

A rotary dryer is suitable to dry metallic and nonmetallic mineral, clay in cement industrial and
coal slime in coal mine, etc. Rotary dryers can be widely used to dry various materials, and are
simple to operate.
HAMMER MILL

A hammer mill is a mill whose purpose is to shred or crush aggregate material into smaller
pieces by the repeated blows of little hammers. These machines have numerous industrial
applications, including:

 Ethanol plants (grains)

 A farm machine, which mills grain into coarse flour to be fed to livestock
 Fluff pulp defiberizing
 Fruit juice production
 Grinding used shipping pallets for mulch
 Milling grain
 Sawmills, size reduction of trim scrap and planer shavings into boiler fuel or mulch
 Shredding paper
 Shredding scrap automobiles (see automotive shredder residue)
 Shredding yard and garden waste for composting
 Crushing large rocks
 In waste management

A hammer mill is essentially a steel drum containing a vertical or horizontal rotating shaft or
drum on which hammers are mounted. The hammers are free to swing on the ends of the cross,
or fixed to the central rotor. The rotor is spun at a high speed inside the drum while material is
fed into a feed hopper. The material is impacted by the hammer bars and is thereby shredded and
expelled through screens in the drum of a selected size.

The hammermill can be used as a primary, secondary, or tertiary crusher.

Small grain hammermills can be operated on household current. Large hammer mills used in
automobile shredders may be driven by diesel or electric motors ranging from 2000 to over 5000
horsepower (1.5 - 3.7MW).
CONVEYOR BELT

A conveyor belt is the carrying medium of a belt conveyor system (often shortened to belt
conveyor). A belt conveyor system is one of many types of conveyor systems. A belt conveyor
system consists of two or more pulleys (sometimes referred to as drums), with an endless loop of
carrying medium—the conveyor belt—that rotates about them. One or both of the pulleys are
powered, moving the belt and the material on the belt forward. The powered pulley is called the
drive pulley while the unpowered pulley is called the idler pulley. There are two main industrial
classes of belt conveyors; Those in general material handling such as those moving boxes along
inside a factory and bulk material handling such as those used to transport large volumes of
resources and agricultural materials, such as grain, salt, coal, ore, sand, overburden and more.
Conveyors are durable and reliable components used in automated distribution and warehousing,
as well as manufacturing and production facilities. In combination with computer-controlled
pallet handling equipment this allows for more efficient retail, wholesale, and manufacturing
distribution. It is considered a labor-saving system that allows large volumes to move rapidly
through a process, allowing companies to ship or receive higher volumes with smaller storage
space and with less labor expense.

Belt conveyors are the most commonly used powered conveyors because they are the most
versatile and the least expensive.]Products are conveyed directly on the belt so both regular and
irregular shaped objects, large or small, light and heavy, can be transported successfully. Belt
conveyors are also manufactured with curved sections that use tapered rollers and curved belting
to convey products around a corner. These conveyor systems are commonly used in postal
sorting offices and airport baggage handling systems.
Belt conveyors are gener ally fairly similar in construction consisting of a metal frame with
rollers at either end of a flat metal bed. Rubber conveyor belts are commonly used to convey
items with irregular bottom surfaces, small items that would fall in between rollers, or bags of
product that would sag between rollers. The belt is looped around each of the rollers and when
one of the rollers is powered (by an electrical motor) the belting slides across the solid metal
frame bed, moving the product. In heavy use applications, the beds in which the belting is pulled
over are replaced with rollers. The rollers allow weight to be conveyed as they reduce the
amount of friction generated from the heavier loading on the belting. The exception to the
standard belt conveyor construction is the Sandwich Belt conveyor. The Sandwich Belt
conveyor uses two conveyor belts, instead of one. These two conventional conveyor belts are
positioned face to face, to firmly contain the items being carried in a "sandwich-like" hold.

Belt conveyors can be used to transport products in a straight line or through changes in
elevation or direction. For conveying Bulk Materials like Grains, Ore, Coal, Sand etc., over
gentle slopes or gentle curvatures, a troughed belt conveyor is used. The trough of the belt
ensures that the flowable material is contained within the edges of the belt. The trough is
achieved by keeping the idler rollers in an angle to the horizontal at the sides of the idler frame.
A Pipe Conveyor is used for material travel paths that require sharper bends and inclines up to 35
degrees.[2] A pipe conveyor features the edges of the belt being rolled together to form a circular
section like a pipe. Like a Troughed Belt Conveyor, a Pipe Conveyor also uses idler rollers.
However, in this case, the idler frame completely surrounds the conveyor belt helping it to retain
the pipe section while pushing it forward. In the case of travel paths requiring high angles and
snake-like curvatures, a Sandwich Belt is used. The sandwich belt design enables materials
carried to travel along a path of high inclines up to 90-degree angles[3], enabling a vertical path
as opposed to a horizontal one. This transport option is also powered by idlers.

Other important components of the Belt Conveying System apart from the Pulleys and Idler
rollers include the Drive Arrangement of reducer Gear Boxes, Drive motors, and associated
couplings. Scrapers to clean the belt, Chutes for controlling the discharge direction, Skirts for
containing the discharge on the receiving belt, Take Up assembly for "tensioning" the belt and
Technological Structures like Stringer, Short Post, Drive Frames, Pulley Frames make up the
balance items to complete the Belt Conveying system. In certain applications, Belt conveyors
can also be used for static accumulation or cartons
BRIQUETTING MACHINE

Biomass briquetting machine is used to make energy fuel briquettes from biomass waste.
Briquetting machine[1] is an energy saving machine and renewable source of energy. Biomass
briquette plant project through we can make energy efficient bio fuel briquettes from agriculture
and forestry waste without adding any chemical in biomass briquetting process. It is completely
Environment friendly technology that can produce maximum energy on Earth.

Biomass briquetting machines are able to create green and healthy atmosphere from
manufacturing biomass briquettes. Biomass feedstock or agriculture waste like groundnut shells,
almond shells, bagasse, jute waste, coir pith, coffee husk, tea husk, saw dust etc... are gathered
and fed into biomass briquetting machine[2] under high mechanical pressure without using any
binder. So it known as binder less technology and briquettes are known as 'white coal' because it
does not pollute when burns. After biomass briquetting process energy efficient briquettes are
available to meet the current demand of fuel.
BIOMASS MIXER

feed mixer can be used as animal feed mixer or adapted for powders,
granulate, flakes, and block for fodder, grain, chemical industry, medicines, pesticide and
additive,etc. It has different types
for your choice, such as double shaft paddle mixer,single shaft ribbon mixer,uni-axial efficient
paddle mixer, drum-shaped
addictive blender, etc.

Features of double shaft animalfeed mixer:

1. It is suitable for mixing powdery, granular, flaky and blocky materials in feed, food,
chemicals, fertilizer and other
industries.
2. This feed mixer has fast mixing speed. The mixing period between 30~120 seconds.
3. Double paddle mixer has high mixing uniformity.
4. The mixing process is mild. And the loading quantity has a large variable range.(0.4-1)
5. The discharging adopt full base type large opening door with electric or pneumatic power, so
the discharging is fast with low
materialresidual rate.
6. A compressed air cleaning system can be added. It can help to reduce the residual quantity to
the lowest level.
7. The dedicated atomization spray coating system can be customized. It can help to add
molasses, grease and other additives more
uniformly.
BRIQUETTE CUTTER

Briquette Cutter solutions offered comes precision designed and allow superior and automatic
cutting support of briquettes at a selected length. Coming fitted at end of cooling line, these come
with support of pneumatic cylinder as well as a support cylinder for handling ejection process.
Some of its features include allows cutting long briquettes coming from press at required length,
superior welded and painted base for lasting service life, advanced electrical control board for
precisely handling of cutting blade operations

COOLING TUNNEL

Cooling tunnels ensure controlled temperature reduction in both batch and continuous process
systems. They are similar to air convection ovens, but have no heating capacity. Cooling tunnels
use blowers to force ambient air or outside air into the tunnel while drawing heated air from the
parts out the opposite end. Passing air over the parts results in significantly faster cooling times
and more even cooling.
Types
There are two basic types of cooling tunnels: continuous and discontinuous.

Continuous cooling tunnels are designed for applications in which all products require the same
cool down period.
By contrast, discontinuous cooling tunnels are designed for applications in which products need
to exit from the tunnel as soon as a desired end temperature is attained.
Features
Discontinuous cooling tunnels are more expensive than continuous tunnels, but require less
energy because of their greater efficiency. They can handle pallets with different heights and
reduce product-handling times during cooling. Optional accessories for cooling tunnels include:

 vibrating, lifting, or detachable tables

 extra space for product handling
 granulate distribution systems
 synchronization with other processing equipment
 In terms of features, some cooling tunnels are portable, washdown capable, or feature a
modular design. Others use a programmable logic controller (PLC) and feature a digital
control panel. Red and green light emitting diodes (LED) indicate whether the cooling
equipment is on or off, and whether parameters such as temperature need to be adjusted.

Specifications
Selecting cooling tunnels requires an analysis of product specifications. Specifications include
conveyor width, conveyor belt material, tunnel length, canopy material, humidity range, and
number of cooling zones. Dimensions such as width and length are measured in English units
such as inches (in.) and feet (ft.) or in metric units such as meters (m) and centimeters (cm).
Conveyor belts are made of plastic or metal and, depending on the application, have a rough or
smooth surface.
WEIGHING MATERIAL

A weighing scale is a device to measure weight or mass. These are also known as mass

scales, weight scales, mass balances, weight balances, or simply scales, balances, or balance
scales.
The traditional scale consists of two plates or bowls suspended at equal distances from a fulcrum.
One plate holds an object of unknown mass (or weight), while known masses are added to the
other plate until static equilibrium is achieved and the plates level off, which happens when the
masses on the two plates are equal. The perfect scale rests at neutral. A spring scale will make
use of a spring of known stiffness to determine mass (or weight). Suspending a certain mass will
extend the spring by a certain amount depending on the spring's stiffness (or spring constant).
The heavier the object, the more the spring stretches, as described in Hooke's law. Other types of
scales making use of different physical principles also exist.
Some scales can be calibrated to read in units of force (weight) such as newtons instead of units
of mass such as kilograms. Scales and balances are widely used in commerce, as many products
are sold and packaged by mass.
3.7 EQUIPMENT COST

ROTARY DRYER

SPECIFICATION :

Price : 402,617.60 Php

Daily Capacity (T/d) : 20 – 2800 T/d
Final Moisture (%) : 12% - 15%
Drying Temperature (oC) : 350 – 450 oC
Total Installed Power (kW) : 32 – 1500 kW
Feature : Batch dryer
BELT CONVEYOR

SPECIFICATION :

Price : 110,000.00 Php

Material : Carbon Steel
Material Feature : Heat Resistant
Voltage : 380 ~ 410 V
Power (W) : 0.75 – 4 kW
Dimension (L*W*H) : Standard
Width or Diameter : 50 mm
Belt width : 400 – 1200 mm
Usage : 0 – 30o conveying
Belt material : Rubber or Steel
Conveying angle : 0 – 300
Belt speed : 0.5 – 2 m/s
Feature : Continous conveying
BRIQUETTE MACHINE

SPECIFICATION :

Price : 176,145.20 Php

Dimension (L*W*H) : 1.9*1.1*1.2 m
Final Shape : Solid or Hollow
Materials : Charcoal, Powder, Dust..,
Production capacity : 800- 1000 kg/hr
Moisture of materials (%) : less than 25%
Motor type : AC motor
Voltage : 220 V, 380 V
Appearance : Square, Hexagonal, Round..,
BIOMASS MIXER

SPECIFICATION :

Price : 250,000.00 Php

Voltage : 380 V / 400 V
Weight : 1080 Kg
Mixing Time : 3 – 5 mins
Dimension (L*W*H) : 2460*1855*1296
BRIQUETTE CUTTER

SPECIFICATION :

Price : 183,256.98 Php

Capacity (kg/hr) : 500 kg/hr
Air pressure (kg) : 6 kg
Air volume (L/min) : 60 L/min
Length (mm) : 1350 mm
Width (mm) : 900 mm
Height (mm) : 1500
Power (kW) : 2.2 kW
Weight (kg) : 270 kg
COOLING TUNNEL

SPECIFICATION :

Price : 150,000.00 Php

Power : 1500 W
Weight : 300 Kg
Material : 304 stainless steel
Production Capacity: 30 – 60 Kg
Voltage : 380 V
Dimension (L*W*H) : 1200*480*1480 mm
Type : Automatic
HAMMER MILL

SPECIFICATION

Price : 200,000.00 Php

Power : 110 kW
Weight : 1.7 T
Material of Hammer : Manganese steel
Spare Parts : Mesh screen + hammers
Voltage : 400 V
Dimension (L*W*H) : 2910*1230*2230
Material of screener : Q235 Carbon steel
WEIGHING SCALE

SPECIFICATION :

Price : 10,000.00 Php

Display Type : LED / LCD
Dimension Mode (L*W*H) : 1.15*0.56*0.08 mm
Weight : 90 Kg
Scale Type : Weight computing scale
Power supply : 60 Hz
Accuracy : 0.5 Kg
Capacity : 1 T