ATTACHMENT - PAD EYE CALCULATION

Load Condition for Pad Eye Deisgn

Maximum Static Sling Load = 100 KN
Sling and Shackle Load = 100 KN
DAF = 1.43
Design Load for Pad Eye = 143 KN
Sling Angle Considered is = 60 Degrees
Deisgn Inplane Horizontal Load = 71.57 KN
Deisgn Inplane Vertical Load = 123.80 KN
Design Out of plane horizontal Load = 7.15 KN
Design of Pad Eye
Dia of Pin = 50 mm

Check for bearing stress

Allowable Stresses
Maximum Bearing Area Reqd = 635.56 Sq.mm Pad Eye Material Yield stress = 250 N/Sq.mm
Plate Thickness Reqd = 12.71 mm Allowable Bearing Stress = 225 N/Sq.mm
Plate thick selected = 40 mm Allowable Shear Stress = 100 N/Sq.mm
Check plate thick = 0 mm Allowable Tensile stress = 150 N/Sq.mm
Total Plate thick = 40 mm Allowable Bending Stress = 150 N/Sq.mm
Bearing Area Available = 2000 SQ.mm Allowable Stresses FOR Weld
Utility Ratio = 0.32 OK Weld Material Assumed = E70 Electrode
UTS of Weld Material (Fu) = 485 N/Sq.mm
Check for Shear stress Yield stress of Weld Material = 275 N/Sq.mm
Allo Weld Tensile stress = 165 N/Sq.mm
Main Plate Radius = 75.00 mm Allo Weld Shear stress fillet weld = 110 N/Sq.mm
Main Plate thick = 40 mm Allo Shear stress Groove weld = 145.5 N/Sq.mm
Check plate Radius = 75 mm
Check plate thick = 0 mm
Pad Eye Hole dia = 50
MInimumShear area reqd = 715 Sq.mm
Shear Area Pro by main pl = 2000
Shear Area Pro by check pl = 0
Available shear area = 2000
Utility Ratio = 0.36 OK

Check for Tear Out

Minimum Shear area reqd = 1430 SQ.mm

Z1 Z2 = 75 mm
Shear Area Provided = 11565 SQ.mm
Utility Ratio = 0.12 OK

Check for Tensile Stress

Tensile Stress = 2.47 N/Sq.mm
Utility Check = 0.02 OK

Check for Bending Stress

Cross section distance = 150 mm
Acting Inplane Bending moment = 10734.86
Acting out of plane Bending moment = 1072.5
Acting in plane Bending stress = 1.02
Utility Ratio = 0.01 OK
Acting out plane Bending stress = 3.21
Utility Ratio = 0.02 OK
Combined Utility Ratio = 0.04 Hence OK

Check for Horizontal shear stress

Shear Stress due to inplane
horizontal force = 1.43 N/Sq.mm
Utility RAtio = 0.01 OK
Shear Stress due to outplane
horizontal force = 0.07 N/Sq.mm
= 0.00 OK

Fillet weld size

Thickness of weld = 1 mm
length of weld in one side = 300 mm
Section Modulus, Z =L ^2 / 3 = 30000 mm3
Moment , M = 10734860 N-mm
M/Z = 357.82868
Area,A = 600 mm2
P/A = 0.2063394
P/A + M/Z = 358.03502 N/mm

Let required size of weld be S

Allowable stress in weld = 110 N/mm2

Reqd.Size S = 4.60 mm
Selected Size = 10 mm >S HENCE O.K

Provide Fillert weld 10 mm thk. OR Double bevel Penetration weld

property
Overall Depth h = 1254 mm 1254
Width of the stiffener b = 0 mm -20
Thickness of Main plate T = 40 mm
Thickness of stiffener Ts = 0 mm

Area of Section = 50160 Sq.mm

Neutral Axis From top and bottom = 627 mm

0 -6.573E+09
Moment of Inertia (Ixx) = 6573116880mm^4
0
6688000
Moment of Inertia (Iyy) = 6688000 mm^4
Sectional Modulas Sx = 10483440 mm^3
Sectional Modulas Sy = 334400 mm^3

Torsional Rigidity = 26752000 mm^4