WO NO : L2021011

CLIENT: JSW INFRASTRUCTURE LTD.

DOC. NO : L2021011/GTP/INST/03
POS NO : L2021011/POS_03
PROJECT NAME:- 3 X 150 M.TON ABOVE GROUND LPG TERMINAL PLANT
PREPARED BY : DVD
CHECKED BY : SS
DOCUMENT NAME :- FLOW CONTROL VALVE SPECIFICATION SHEET DATE : 1.9.2020
REV. NO : R0

FLOW CONTROL VALVE SPECIFICATION SHEET

 WO NO : L2021011
CLIENT: JSW INFRASTRUCTURE LTD.
DOC. NO : L2021011/GTP/INST/03
POS NO : L2021011/POS_03
PROJECT NAME:- 3 X 150 M.TON ABOVE GROUND LPG TERMINAL PLANT
PREPARED BY : DVD
CHECKED BY : SS
DOCUMENT NAME :- FLOW CONTROL VALVE SPECIFICATION SHEET DATE : 17.6.2020
REV. NO : R0

INSTRUMENTS TYPE & LOCATION DETAILS PROCESS PARAMETER DETAILS PROCESS CONNECTION DETAILS MATERIAL DETAILS
PRESSURE TEMPERATURE FLOW RATE (TON
SPECIFIC PROCESS CONNECTION
EQUIPMENT VISCOSITY (KG/CM2 G) (°C) METRIC/HR)
SR. NO. TAG NOS. INSTRUMENTS NAME LINE NUMBER SERVICE GRAVITY MOC
NAME (Cp)
(KG/M3) MIN. NOM. MAX. MIN. NOM. MAX. MIN. NOM. MAX. SIZE TYPE RATING

FLOW CONTROL VALVE, CS Body

SS316 Trim, Seat MOC : Vendor
to Suggest, Actuator & Positioner
1 002-FCV/01 (E/P) : 4-20 mA input & Position GANTRY LINE L-150-1025-B1A LPG 0.525 0.16 4 6 15 -10 -5 45 15 50 200 6" Flanged 300# CS
Feedback 4-20 mA , FLP GrIIC
PESO Approved (PESO
Certification Required)
 WO NO : L2021011
CLIENT: JSW INFRASTRUCTURE LTD.
DOC. NO : L2021011/GTP/INST/03
POS NO : L2021011/POS_03
PROJECT NAME:- 3 X 150 M.TON ABOVE GROUND LPG TERMINAL PLANT
PREPARED BY : DVD
CHECKED BY : SS
DOCUMENT NAME :- FLOW CONTROL VALVE SPECIFICATION SHEET DATE : 17.6.2020
REV. NO : R0

TECHNICAL DATASHEET- FLOW CONTROL VALVE

1 INSTRUMENT NAME FLOW CONTROL VALVE 46 FLOW → MAX NOR MIN UNIT
2 MAKE TECNIK VALVES PVT LTD 47 FLOW RATE 200 50 15 ton/h(US)

SERVICE CONDITION
3 TAG 002-FCV/01 48 INLET PR., P1 15 6 4 kgf/cm²(g)
4 PROCESS FLUID LPG 49 OUTLET PR., P2 13.5 5.4 3.6 kgf/cm²(g)
5 STATE Liquid 50 DIFF. PRES., ΔP 1.5 0.6 0.4 kgf/cm²
PROCESS DATA

6 VAPOUR PR. Pv 0.01 bar(a) 51 INLET TEMP., T 45 -5 -10 °C

7 MAX. TEMP. Tmax 45 °C 52 CALCULATED Cv 238.69 94.35 34.67 GPM(US)
8 SHUT OFF PR. P 15 kgf/cm²(g) 53 % OPENING 84.96 61.12 38.96 %
9 DENSITY ϱ 525 kg/m³ 54 SELECTED Cv 320 GPM(US)
10 VISCOSITY μ 0.16 cP 55 NOISE 65.27 44.72 28.86 dB(A)
11 MOL Wt. mw kg/kmol 56 VELOCITY 5.26 1.32 0.39 m/s
12 MACH NO. mach - 57 ACTUATOR TYPE Pneumatic Diaphragm Spring Actuator
13 INLET SIZE 150 NB 58 MODEL T-108R
LINE

SCHEDULE Schedule 40
14 OUTLET SIZE 150 NB 59 ACTUATOR SIZE 108 Sq. Inch TRAVEL 38mm
15 VALVE TYPE Globe 2 Way Valve 60 SUPPLY CONNECTION 3/8" NPT (F)

ACTUATOR
16 BONNET TYPE Standard 61 AIR ACTION Air to Open
17 VALVE SIZE 150 NB 62 ACT. OPERATION Reverse Acting
VALVE SPECIFICATION

18 PRESSURE RATING ANSI class 300# 63 FAIL SAFE CONDITION Close

19 MODEL TECNIK UNICON 1000 64 SUPPLY PRES. 2.8 Kg/cm2 (g) DESIGN PR. 6 Kg/cm2 (g)
20 BODY MOC A 216 Gr. WCC 65 SPRING RANGE 0.8 - 2.4 Kg/cm2 (g)
21 END CONNECTION INLET 150 NB OUTLET 150 NB 66 TUBINGS & FITTINGS SS
22 CONNECTION TYPE Flanged R/F 67 ACTUATOR NUTS & BOLTS SS
23 FLOW DIRECTION Under the Plug 68 HANDWHEEL NA
24 PACKING TYPE PTFE 69 MAKE & MODEL Norgren B07 SET PR. 0 to 7 kg/cm2 (g)

AFR
25 BODY NUTS ASTM A 194 Gr. 2H 70 GAUGES 1 No. CONNECTION 1/4" NPT (F) FILTER 5 Micron
26 BODY BOLTS ASTM A 193 Gr. B7 71 TYPE Electropneumatic Positioner with PTX
27 PLUG TYPE NA-1 (Cage Guided) 72 MAKE Siemens SMART with HART
28 TRIM SIZE Reduced Port 73 MODEL 6DR5115-0EN00-0AA0 + 6DR4004-8J

POSITIONER
29 BALANCE / UNBALANCE Balanced 74 AREA CLASSIFICATION Flameproof, Gr. IIC
30 CHARACTERISTIC Equal percentage 75 INPUT SIGNAL 4-20 mA OUTPUT SIGNAL 0.8 - 2.4 Kg/cm2 (g)
TRIM

31 LEAKAGE CLASS Class IV 76 POSITION FEEDBACK 4-20 mA

32 PLUG SS 316 77 SUPPLY PRESSURE 2.8 Kg/cm2 (g)
33 SEAT SS 316 78 GUAGES 2 Nos.
MOC
34 CAGE SS 316 79 SUPPLY CONNECTION 1/4" NPT (F)
35 STEM SS 316 80 CABLE GLAND 1/2" NPT (F)
36 TEST & CERTIFICATION CERTIFICATION PESO Certified
37 IBR NA
38 x HYDRO TEST Provided
39 x CALIBRATION Provided
40 x MATERIAL TEST CERTIFICATION Provided
41 OTHER REQUIREMENTS
42 x SEAT LEAKAGE TEST Provided
43
44
45

NOTE:- 1. 10% Pressure drop of Inlet Pressure is considered.

CONVAL® by F.I.R.S.T. Version 9.0 (Build 9.0.10)

Control valve: 1 31/08/2020 3:27:25 PM

Calculation header
Identifier 1

Medium selection and state

Medium LPG
State Liquid
Abrasive

Operating data
Maximum flow Mean flow Minimum flow
t1 45.0 -5.0 -10.0 °C
p1 15.0 6.0 4.0 kgf/cm²(g)
p2 13.5 5.4 3.6 kgf/cm²(g)
Δp 1.5 0.6 0.4 kgf/cm²
Cv 238.69 94.351 34.667 GPM(US)
qm 200.0 50.0 15.0 ton/h(US)
qv 345.59 86.399 25.92 m³/h
Non-critical Non-critical Non-critical

Fluid operating data

Maximum flow Mean flow Minimum flow
ϱ1 525.0 525.0 525.0 kg/m³
ϱ2 525.0 525.0 525.0 kg/m³
η1 0.16 0.16 0.16 cP
ν1 0.30476 0.30476 0.30476 cST
pv1 0.01 0.01 0.01 bar(a)

Influence of fittings
Flow coefficient of fittings Cv,fit 41,134.0 GPM(US)
Piping geometry factor FP 1.0 -
Valve modifier for fittings FL²P 0.837 -

Pipe upstream of valve

Straight inlet pipe without disturbances
Size class upstream of valve DN1 6"
Pressure class upstream of valve PN1 Schedule 40

Pipe downstream of valve

Exhaust directly into a tank
Sound velocity in pipe material cP 5,180.0 m/s

1.CCV 1(3)
CONVAL® by F.I.R.S.T. Version 9.0 (Build 9.0.10)

Control valve: 1 31/08/2020 3:27:25 PM

Pipe downstream of valve (continued)

Density of pipeline ϱP 7,850.0 kg/m³
Size class downstream of valve DN2 6"
Pressure class downstream of valve PN2 Schedule 40
Pipe outside diameter downstream of valve Do2 6.625 in
Pipe wall thickness downstream of valve tP2 0.28 in
Pipe inside diameter downstream of valve Di2 6.065 in
Flow velocity in the pipe u2P 5.1504 m/s

Valve selection
Valve manufacturer TECNIK
Series UNICON 1000
Valve selection Cv: 320, 6", Equal percentage, d: 5.1"
Valve from database

Valve data
Valve type Globe 2 Way
Trim type NA-1(Cage Guided)
Valve performance class Heavy duty valve
Protection Non-hardened
Analyse reliability index Reliability of seat tightness
Flow direction FTO
Basic characteristic Equal percentage
Nominal flow coefficient Cv100 320.0 GPM(US)
Selected valve size DN 6"
Pressure class PN class 300
Seat diameter d 5.1181 in

Load-dependent values
Maximum flow Mean flow Minimum flow
s/s100 84.96 61.12 38.96 %
u2 5.2626 1.3157 0.3947 m/s
LpAe 65.3 44.7 28.9 dB(A)
Ri 0.0 0.0 0.0 -

Noise prediction data

Calculation standard (noise, liquid) IEC 60534-8-4 (2005)
Low-noise design n.a.
Pressure level LA1 148.0 dB
Sound pressure level Lpi 148.0 dB
Transmission loss TL -71.7 dB

1.CCV 2(3)
CONVAL® by F.I.R.S.T. Version 9.0 (Build 9.0.10)

Control valve: 1 31/08/2020 3:27:25 PM

Noise prediction data (continued)

Sound power level (A-weighted) LwAe 78.3 dB(A)
Sound pressure level of valve (A-weighted) LpAe 65.3 dB(A)

1.CCV 3(3)
TECNIC VALVES PVT LTD

TVCG: 44074 31‐08‐2020

Cv Graph
300

250
MAX

200
CV, USGPM

150

100
NOR

50

MIN
0 0
0 0 10 20 30 40 50 60 70 80 90 100
% of the opening
INHERENT VALVE CHARACTERISTICS

CUSTOMER LEADING EDGE SYSTEM PVT. LTD.
OFFER REF: TVPL/20‐21/TV14972R1
VALVE TYPE: GLOBE 2 WAY VALVE
RATING: ANSI class 300#
TAG NUMBER: FCV‐01
0
CHARACTERISTIC: EQ%
VALVE SIZE: 150 NB CV: 320