Overall Pipe Rack - CRS - R6

BGR ENERGY SYSTEMS LIMITED COMMENTS REPLY SHEET (CRS)-CLIENT Page 1 of 15
POWER PROJECTS DIVISION
DR. NARLA TATA RAO THERMAL POWER

OWNER/PURCHAS STATION
APGENCO Project Consultant DCPL BGRE PROJ REF 235
ER STAGE –V, UNIT #8, 1X800MW
Client Drg/Doc No.
Package/Structure PIPE RACK
BGRE Drg/Doc No. GID-235-ME-GAE-XM- OVERALL PIPE RACK LAYOUT Current Rev No. 7
BGRE Drg/Doc Title
11819/11825/11826/11827
Reply Tracker
Rev No. BGRE Reference letter & Date Customer / DCPL Letter Reference &date Remarks
0 GID/0235-T/00504, dt.05-11-2016 13A07/DCH-5/0227, Dated 02/03/17

1 GID/0235-T/01621, dt.20-04-2017 DCPL letter reference no. 0260, dated 28/04/17
2 GID/0235-T/01903, dt.31-05-2017 CRS Ref. mail dated 20/06/17
3 GID/0235-T/02146, dt.30-06-2017 DCPL letter reference no. 0304, dated 11/07/17
4 GID/0235-T/02332, dt.27-07-2017 CRS Ref. mail dated 08/08/17
5 GID/0235-T/04284, dt.12-03-2018 mail dated 09/05/18 Revised as per approved detailed pipe rack.
6 GID/0235-T/07657, dt. 19.06.2019 Mail dated 03/07/2019
BGRE Reply DCPL Rely BGRE Reply DCPL BGRE Reply BGRE
DCPL Comment BGRE Reply Dated 30-06- dated Dated 27-07- reply Dated 12-03- Reply
BGRE Reply Dated 20-04- DCPL reply dtd 16-
Sl.No Dated 02-03- DCPL reply Dated 30-05- 2017 07.07.201 2017 dtd 08- 2018 Dated
2017 06-17
2017 2017 7 08-17 18-06-
2019
All pipe shall be
-
1. as per latest Noted. Point closed.
P&iD.
Drain & vent shall
be provided Noted and It will be shown in
2. wherever respective fabrication Point closed. -
necessary as per isometric drawing.
site condition.
All pipe shall be
Noted and BGRE will be
3. laid avoiding any Point closed. -
taken care.
kind of fouling.
This drawing Point closed.

Please indicate the rev. has been
no. of the PLOT PLAN. updated based
Pipe rack layout
Latest PLOT on the latest
shall be finalized
4. Noted and incorporated. PLAN has not been plot plan and
based on latest
considered for the revision no.
plot plan. preparation of the also included
drawing. in the
reference
drawing list.
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
We have Noted. Point closed.
Please remove all AHP pipes are tentative. considered
hold points in this Please finalize pipe sizes AHP pipe sizes
5. Noted.
drawing for for the based on
approval. Approval of this drawing. released AHS
PID.
All pipe shall be
laid as per
6. Noted. Point closed. -
approved piping
layout.
Please identify Noted. Point closed.
Noted & the
existing & new Please identify the pipes
7. Noted and incorporated. same has been
pipe rack in the symbol.
incorporated.
properly.
Please show
Please note that in this
section at the
revised layout, there is no
8. interconnection of Noted. Point closed. -
interconnection. Kindly refer
existing & new
revised layout.
rack.
Please mark the Elevation change has Noted and Noted. Point
Elevation change not
elevation change not been marked. incorporated. closed.
marked between Noted & the
in the drawing Please mark the
9. Noted and incorporated. Section-25-25 and same has been
between Section- same.
Section 26-26. Please incorporated.
25-25 and Section mark the same.
26-26.
We have Not acceptable. Additional Noted. Point
maintained Please indicate the section has closed.
road crossing same in this drawing. been included
area clear for road
height as Min crossing Ref.
Please indicate road
8 M. This is Sec.23C-23C
crossing arrangement.
10. typical for all
(Refer overall pipe rack
road crossings
layout drawing).
& Note that
the same will
be indicated in
detailed pipe
rack layout.
Road crossing has been See our comment in Additional Noted. Point
indicated however only point no 10. section has closed.
3M of clearance has been included
Refer our reply
11. been indicated in for road
of Sl.No-10.
section- 22-22. (Refer crossing Ref.
overall pipe rack layout Sec.22A-22A
drawing).
Only 3 m clearance Behind the Noted. However top Noted. Point closed.
12. of duct bank is only Provided 600
available as per the section 15-15,
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
500 mm below the mm instead of
FGL. Final 500 mm as per
for road
confirmation from customer
crossing we
Civil is required. specification.
have planned
sectional view of 15- Refer electrical
underground
15.Please check. (Refer notes and
routing (Ref.
overall pipe rack layout details on
section 15A-
drawing). cabling system
15A) which is
(Dwg. No
included in the
13A07-DWG-E-
revised layout.
0400)
In that area, Road crossing has Additional Noted. Point

we have been marked with section has closed.
Please check as only 6 M routed the rectangle & been included
height is available in
pipe lines commented. Kindly for road
section 19D-19D & road
through above check. crossing Ref.
13. crossing has been
the existing Sec.19C-19C
indicated.(Refer overall
pipe rack layout facility. Also
drawing) note that there
is no road
crossing.
Behind the Not acceptable. Additional Noted. Point closed
section 24A- Please indicate the section has
24A, for road same in this drawing. been included
crossing we for road
have planned crossing Ref.
Please check section underground Sec.24B-24B
24A-24A. Indicated and required
section in the road cross section
14.
crossing.(Refer overall detail will be
pipe rack layout shown in
drawing) corresponding
detailed pipe
rack layout
which will be
submitted
later.
GID-235-ME-GAE-XM-11825, SHEET 1 of 3
Please indicate Please refer our Point closed.

the dimension comments in the
Noted and maintained 8 m
from the bottom drawing.
clear height for road
15. of the beam. General Noted.
crossing. (Ref. Note 4 in the
Clear height of 8 comments(Typical):
overall pipe rack layout).
m shall be 1. BGR to confirm that
provided for road provision for increase
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
of cable trays (if
required) shall be
provided with sufficient
clearance from pipes/
structures.
crossing. 2. Further detail review
regarding cable trays,
mounting arrangement
etc. shall be done in
Overall Cable routing
layouts.
Section 17-17,
18-18, 18A-18A,
19B-19B has been
taken from
Point
16. existing pipe rack. Noted and incorporated. -
closed.
Please clearly
show the existing
& new pipes in
this drawing.
17. Please indicate Not We have Not acceptable. Please Noted. Point
platforms for We have provided walkway in one Tier for all accept provided provide 2 m spacing Kindly note closed.
maintenance & the Pipe/Cable rack maintenance and provided able. walkway in between 2 tiers that we have
access or increase tier to tier distance is 1.5 m which is more Please one Tier for all for each cases maintained tier
the height for sufficient for laying pipe size up to 500NB on provide the Pipe/Cable wherever applicable to tier distance
man height rack. Please note that the tier to tier distance 2m rack of 1.5 m as
clearance 1.5 m is used in existing projects also. (Ref. spacin maintenance per our all
(Minimum 2 m). OPGC/MARWA etc.). g and provided previous
betwee
(Typ. for all tier to tier projects
n2
sections) distance is 1.5 including VTPS
tiers
m which is stage IV.
for
more sufficient Moreover
each
cases for laying pipe specification
wherev size up to does not
er 500NB on mention with
applica rack. Please respect tier to
ble. note that the tier distance.
tier to tier Hence we
distance 1.5 m retained the
is used in same and
existing request
projects & also APGENCO to
the same has accept the
been discussed same.
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
& closed
during meeting
held
at 23-05-2017.
Hence Kindly
accept &
approve the
same.
18. Please provide 8 As per customer spec. the Pipe /Cable trestle Please Noted. Point closed.
m clearance minimum clear height shall be 3.0 meter from refer
between bottom ground/grade level (Ref. V-II A: CLAUSE our
of the beam & 15.27.00, PAGE 126) and the same is followed comme
top of the road & in the pipe rack layout. Hence we retain the nts in
revise the section. same. However, in road crossing we have the
(Ref. Section 19- maintained 8 m clearance from the top of drawin
19) road. g.
Gener
al
comm
ents(T
ypical)
:
1. BGR
to
confir
m that
provisi
on for
increas
e of
cable
trays
(if
require
d)
shall
be
provid
ed
with
sufficie
nt
cleara
nce
from
pipes/
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
structu
res.
2.
Furthe
r detail
review
regardi
ng
cable
trays,
mounti
ng
arrang
ement
etc.
shall
be
done
in
Overall
Cable
routing
layouts
Clear height has been Noted.

maintained 1.0 m because of We have
HSD pump suction inlet is fixed/maintain
Please provide
taken from existing HSD tank ed elevation
man height
outlet nozzle which height is Not acceptable. Please based upon
clearance from
approx. 1.3 m (Ref. Piping provide 2 m spacing i) Process
bottom of beam
19. layout for fuel oil system between 2 tiers requirement
with respect to
(Near existing fuel oil dyke for each cases wherever i) HSD pump
the top of road. applicable.
area) – GID235-ME-EGD-XM- suction inlet &
(Min 2 m) Ref.
11807). Rack height has Existing HSD
sec 30-30, 31-31.
been fixed based on HSD tank outlet
tank out let nozzle which is nozzle.
process requirement.
Please provide
the culvert details Please note that the culvert
along with all detail is available in
20. Point closed. -
necessary respective civil drawing and it
dimensions. Ref. will be submitted later.
Sec 30A-30A
Please indicate
21. level & match Noted and incorporated. Point closed. -
with the existing
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
pipe. Ref. Sec 28-
28
Indicate dimension Point closed.
.Confirm maintenance Noted &
22.
space of pipe (typ).Refer Incorporated.
commented layout
APGENCO
COMMENTS:
Routing of 11kV and Point closed.
3.3kV segregated
phase bus ducts, both Noted.
indoor and outdoor, will
23. be so designed as to Noted
cause no interference
with any other
equipment, cable trays,
pipe racks, etc.
Cable in CHP area shall Point closed.
be generally routed
through the conveyor Noted.
gallery / tunnel,
TP / Buildings by
24. Noted
separate supporting
structures, Pipe cum
cable bridge. The
cables shall
be laid in vertical trays.
3) The bottom of the As per Point closed.
steel supporting customer
structure shall be specification Noted.
generally at 2.5 m for road,
above the railway
grade level except for crossing clear
25.
road crossing and rail height as Min
crossing where the 8 M shall be
same shall be 8.0 m maintained.
and 9.0m respectively We are
above finished grade maintained the
level. same.
BHEL COMMENTS
26. 1. Location of terminal As per Kindly note that the Noted. Noted. Noted. After Over all
point of Service Water approved PID requirement shall be This receipt of BHEL pipe rack
header (250NB) shall of service based on approved portion confirmation TP layout
be shown on C-row water system P& ID of BHEL dwg, shall be detail will be updated
pipe rack (Section 11- distribution the exact pipe size, revised incorporated in as per
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
pressure at TP and after respective approved
flow details shall be receipt detailed pipe detailed
communicated after of rack. Hence pl. pipe rack.
receipt of revised confirma approve.
P&ID/ scheme from tion on
BHEL. Pipe
Size, TP
for
Piping
layout /
“P&ID
for
SERVICE
(GID-235-ME- WATER
GHA-XB- AND
11091) 50 NB POTABLE
11). is shown and WATER
the same is DISTRIB
terminated in UTION
“C” row. SCHEMA
TICS
(PE-DG-
419-172-
N003)
From
BHEl-
PEM,
against
DCPL
mail dtd
19-06-
17.
27. 2. Pipe rack As per BHEL i) Please provide Noted, BHEL BHEL is Noted and 1) IA & SA Poi
arrangement on A- PID drawing compliance against PID”s, piping requested requested layout header nt
row side may be No-1-00-301- “ Pipe rack layout and to furnish is under progress available clo
provided for routing 32820 arrangement on A- BGRESL piping we will submit in along se
of Hot well Make-up (scheme of row side may be PID’s routing for later. TG d.
piping and service air) the provided for routing Is not Hot well building
Condensate Excess service air pipe of Hot well Make-up matching with make and 14
Return piping (BHEL line terminal piping and each other. Condensat column.
scope) and IA & SA point at D row. Condensate Excess After getting e Hence
headers (Customer’s Return piping confirmation extraction kindly get
scope). Also, terminal (BHEL scope) and from DCPL, return line the
As per BHEL
point of IA & SA IA & SA headers BGRESL will showing tapping
PID drawing
headers shall be (Customer’s scope). update the layout from this
No-1-00-301-
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
shown at A-row. 32819 Also, terminal point same. along A location.
(scheme of of IA & SA headers row as (Ref.
Instrument air) shall be shown at A- mentioned GID-235-
the Instrument row”/ by them. ME-USY-
air pipe line XM-
terminal point ii) BGRE has to Ref Apart from 11959/11
at C row. the IA/SA schemes this, BGR 960/1196
Hence there is at SG area and TG to provide 1.Plea 1/11962)
no BGRE scope an se Accordingly
area both.
of pipe line extension show BHEL has to
All four schemes
envisaged at A of the pipe the revise the IA
have already
row.
communicated to rack SA/IA & SA TP
avoid confusion once parallel to pipes location from
NOTE: Also
again dwg No is given “A” row to for TG DWG no.
Refer BGRE
below: BHEL area PE-DG-419-
reply for
additional
IA/SA at 555-M020.
i)1-00-301-32820 pipes for 12b-
comments of
ii) 1-00-301-32819 TG Area. 12b For clarity
DCPL.
iii)PE-DG-119-555- Sectio purpose we
A001 Please n, have marked
iv)PE-DG-119-555- note that : in the
A002 1. TP revised TP
of SA/IA location
for TG above said
area, 2.We BHEL
shown are drawing and
on awaiting the same is
BHEL’s confirm attached for
drg. are ation your
okay. from reference.
Same from
has been BHEL – 2) Noted.
already PC, for
communi exact
cated to location
BGR. of TP
2. For for
exact IA/SA
location for SG
of TP for Area, a
IA/SA mail
for SG sent to
Area, a BHEL
mail sent on 11-
to BHEL July-
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
on 11- 2017.
July-
2017, for
confirmat
ion. Copy
of the
mail was
marked
to BGR.
ADDL COMMENTS OF
DCPL
(i) Terminal Please note that Noted, BHEL Please Noted.
points for IA drawing (1-00-301- PID”s, piping refer our
and SA pipes 32819 & 320) are for layout and reply at sl.
mentioned in SG area and Dwg. BGRESL No. 27
Please Ref to Terminal
the BHEL PE-DG-119-555-A001 PID’s above.
points such as location
drawing (1-00- & A002 are for TG Is not
with Ref to nearest
301-32819 & area. matching with
column, Elevation, pipe
320) is not each other.
size, flow & pressure
matching with After getting
details as indicated in
BHEL drawing confirmation
the schemes of BHEL
reference no. from DCPL,
may be followed by
PE-DG-119-
BGRE in your individual BGRESL will
555-A001 &
piping layout update the
28. A002 given by
( schemes are same.
DCPL letter
enclosed) to avoid
reference no.
number of revisions.
13A07/HYD/07
(i) Instrument Air
00 dated 18-
System
04-2017.
(ii) Service Air system
(iii) APH WW / Fire
APGENCO/DCP
fighting System
L to confirm
(iv) Service water
the exact
system
terminal points
for IA and SA
pipes. Also
confirm the
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
no. of tapings
required for IA
and SA pipes.
New
comment:
dated
11/07/17
Please Please note that Noted. It Noted.
show the the HSD is
routing recirculation is in request
provision BHEL scope and ed to
for HSD the corresponding provide
recirculatio routing to be the pipe
n pipe ( NB provided by BHEL. routing
80- BHEL accordingly, BGRE details
's scope) will update the by
29. same in respective
from HSD BHEL –
FPH to day piping layout. TRY,
oil tank of after
HSD. Kindly refer receipt
piping layout for of
fuel oil day tank details
area - GID-235- BGRE
ME-EGD-XM- may
11877 & 11878. follow.
Please Please note that Noted. It Noted.
show the the routing is
routing provision for HFO request
provision supply (BHEL ed to
for HFO scope) is already provide
supply line shown in the fuel the pipe
(300 NB- oil day tank area routing
BHEL 's piping layout. details
scope) by
30.
from day Kindly refer BHEL –
oil tank of piping layout for TRY,
HFO to fuel oil day tank after
HFO FPH area - GID-235- receipt
ME-EGD-XM- of
11877 & 11878. details
BGRE
may
follow.
Please Over flow line is Noted. Noted.
31.
show the already covered
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
pipe in fuel oil day (i) It is
routing tank area piping req
provision layout. uest
for the Kindly refer ed
Overflow piping layout for to
line from fuel oil day tank pro
day oil area - GID-235- vide
tank outlet ME-EGD-XM- the
flange. 11877 & 11878. pipe
Note " : rout
Please Ref ing
to to det
approved ails
scheme of by
fuel oil BH
system key EL
plan of –
BHEL (0- TR
00-056- Y,
11122) (ii) BH
EL
–
TR
Y to
conf
irm
reg
ardi
ng
pro
visi
on
of
con
nect
ion
of
ove
rflo
w
line
fro
m
day
oil
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
tank
to
drai
n oil
tank
of
BH
EL.
Eith
er
pro
vidi
ng
a
spa
re
noz
zle
at
drai
n oil
tank
or /
con
nect
ion
to
50
NB
drai
n
pipe
( Re
f.
BH
EL
–
TR
Y
Dw
g.N
o:
0-
00-
056
Form: ESSF-018/2
2017 06-17
2017 2017 7 08-17 18-06-
2019
-
111
23,
She
me
of
Fue
l oil
syst
em
pu
mp
Hou
se)
after
receipt
of
above
details
BGRE
may
follow.
Condens BGRE scope of Noted. Point closed.
ate condensate line
from various
piping
location shall be
connecte connected to
d to BHEL scope of
BHEL's condensate
flash tank header which is
32. for floor connected to
flash tank.
coil
heater /
suction
hater of
fuel oil
tank may
be shown
Additional Observations received from BHEL is given below:
Form: ESSF-018/2
1. Pipe rack drawings of existing units as marked in the enclosed drawing (Annexure1) for planning of routing of Aux. Steam Interconnection piping between new and existing unit
by BHEL.
BGRE Reply: Noted

.
2. Proposed route of 250NB Aux. Steam interconnection piping is also marked in RED colour in enclosed drawing. It is also requested to show 1 No. 250NB pipe on the pipe rack
sections falling on the proposed route for planning of piping by BHEL.
BGRE Reply: Noted and shown in the revised pipe rack section.
DCPL reply: Noted.

3. Modifications in sections 14-14 and 12A-12A w.r.t location of BHEL scope pipes (Hotwell Make-up & Condensate Excess Return) shall be done in line with sections E-E & F-
F of BHEL Drg. No. PE-DG-419-100-M042, which will be communicated by BHEL to DCPL.
BGRE Reply: Noted and incorporated.
DCPL reply: Noted. However, width & EL of pipes are matching, BGRE to check once again reg co-ordinates, grids stated BHEL Drg. No. PE-DG-419-100-M042).
BGRE Reply:
Noted and checked found in order.
DCPL comments dated 3/7/2019 -rev 6

1. Routing shown are not as per latest cable routing drawings.
BGRE Reply dated 25/8/2020
Noted and incorporated.
2. If any changes with respect to detailed piping layout,rack coordinates & road crossing etc. BGRE may in corporate the same in subsequent revisions.
BGRE Reply dated 25/8/2020
Noted and incorporated.
Form: ESSF-018/2

Overall Pipe Rack - CRS - R6

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BGR ENERGY SYSTEMS LIMITED COMMENTS REPLY SHEET (CRS)-CLIENT Page 1 of 15

POWER PROJECTS DIVISION

DR. NARLA TATA RAO THERMAL POWER

0 GID/0235-T/00504, dt.05-11-2016 13A07/DCH-5/0227, Dated 02/03/17

This drawing Point closed.

In that area, Road crossing has Additional Noted. Point

Please indicate Please refer our Point closed.

Clear height has been Noted.

Additional Observations received from BHEL is given below:

BGRE Reply: Noted

DCPL reply: Noted.

BGRE Reply: Noted and incorporated.

DCPL comments dated 3/7/2019 -rev 6

Noted and incorporated.

Noted and incorporated.

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