JOB SAFETY ANALYSIS

LOCATION: RATQA WORKSHOP FACILITY: FABRICATION WORKSHOP DATE:16/09/2020

Job Description: Modification of Hoppers, Welding, Cutting and Grinding using of power tools
Name of
and hand tools. Forklift.
Controls/ Precautions Responsible
Number of person’s likely to be exposed : 8 person’s
Person
Task Steps Potential Hazards
The correct tool in respect in size, weight, and
duty should be used to perform any job.
The use of any ordinary hand tools is not
Pre work Improper planning of work activity permitted for atmosphere containing flammable
or explosive liquid, dusts & vapors.
The tools should be kept clean and protected
against corrosion and damage.
Tool box talk to be conducted prior to start of
Conduct TBT Unawareness by team members. work and to coordinate the work to have a clear
understanding of hazards.
Proper visual inspection on tools and
Inspection of Tools & Improper or damaged tools. equipments.
Equipment. Bodily Injuries. Damaged tools or equipments will be removed
from site.

Adequate and suitable P.P.E. – Safety helmet,

safety glasses, ear plug/muff, dust mask /
Personal Protective Equipment.
Bodily Injuries. respirator, safety hand gloves and safety boot
(P.P.E.)
will be provided to all workers during the
course of work.

Rigging with forklift for Inspection shall be done for all slings, lifting tools
Proper lift plan, check the radius, load. Crane
materials loading and off Inspection shall be done by HSE dept.,
Fall of load during off loading, failure of forklift /
loading/erection Safe work load Procedure shall be followed.
slings
Only qualified forklift Operator & rigger personnel
carry out lifting works.

Page 1 of 5
 JOB SAFETY ANALYSIS
LOCATION: RATQA WORKSHOP FACILITY: FABRICATION WORKSHOP DATE:16/09/2020
Job Description: Modification of Hoppers, Welding, Cutting and Grinding using of power tools
Name of
and hand tools. Forklift.
Controls/ Precautions Responsible
Number of person’s likely to be exposed : 8 person’s
Person
Task Steps Potential Hazards

Handle the lifted load by tag line only

Crushing hazard or hit by the load Walking below suspended load shall be
Prohibited. Area under lift to be barricaded.
Signalman shall be provided to give
Hit by mobile equipment Signal to the crane operator and trailer driver.
Use walkie-talkie for effective communication.
Pinch points the load shall be identified.
Hand and finger injury. Use proper PPE,s for tool handling (Heavy Duty
gloves)
Grinding,Cutting & Welding Get approved Hot Work Permit with gas test
Work certificate from FPF Control Room. Gas test is
Improper Work & Un-Awareness. requirement for any job near plant and ogm area
to identify if there is any gas leakage which is
harmful or flammable.
Conduct a daily toolbox talk before start
specific work.
Make a gas test with gas monitor and follow
permit procedure and checks if working near
OGM or FPF. O2,CO,H2S,LEL
Poor supervision and un-skilled person. Proper monitoring and supervision required for the
specific job.
Carry out the work only by qualified

Page 2 of 5
 JOB SAFETY ANALYSIS
LOCATION: RATQA WORKSHOP FACILITY: FABRICATION WORKSHOP DATE:16/09/2020
Job Description: Modification of Hoppers, Welding, Cutting and Grinding using of power tools
Name of
and hand tools. Forklift.
Controls/ Precautions Responsible
Number of person’s likely to be exposed : 8 person’s
Person
Task Steps Potential Hazards
competent personnel “Welder, Fabricator”.
Injury due to damaged tools Hand tools to be inspected regularly before start
Of each day.
Homemade tools are not allowed at the site.
Use proper PPE,s for tool handling (Heavy Duty
gloves)
Electrical Shock Periodical checking and maintenance of all power
tools.
Power cable to be checked prior to grinding &
welding operations for no damage.
Eye / Face injury . Safety Goggles, Face Shield, to worn by all
workers during welding cutting activity.
Fire & Explosion Grinding, cutting and
welding area contains
sparks by using barriers or
fire blankets.
Install Fire Extinguishers
DCP / CO2 at hot job area.
To monitor the hot work
area by (Fire Watcher)
during job & after completion
of welding work to ensure no
presence of any fire hazards.
Prohibit on smoking in Plant
area.

Page 3 of 5

LOCATION: RATQA WORKSHOP
Job Description: Modification of Hoppers, Welding, Cutting and Grinding using of power tools
and hand tools. Forklift.
Number of person’s likely to be exposed : 8 person’s
Task Steps
Emergency Preparation at Site.
First Aid and Medical Attention.
Environmental.
Ergonomics.
Housekeeping.
Demobilization of Equipment,
Tool and Material.
JOB SAFETY ANALYSIS
FACILITY: FABRICATION WORKSHOP DATE:16/09/2020
Name of
Controls/ Precautions Responsible
Person
Potential Hazards
Clear area from any flammable material; Remove
any flammable material away from welding, cutting
and grinding operation.
Poor response in case of emergency. All site team should be trained in emergency rescue
procedure.
Always maintain or clear the access for emergency
vehicle at site.
Failure to rescue the injured person. One vehicle should be at site all the time for
emergency use.
First aid box should be at site.
Contamination. All usage of machineries/tools to be
Pollution. monitored to ensure no leakage of
Heat stroke, Exhaustion and suffocation. oil/fluids.
All activities which produce smoke/dust will
be kept at minimal. Water will be used to
minimize dust.
Shed to shield workers from direct sunlight
will be provided.
Personnel injuries. Follow the safe working procedure.
Implement correct manual handling
Housekeeping to be maintained at all time
during and after work.
Poor housekeeping. Proper disposable of accumulated rubbish
from work area.
Ensure proper and safe demobilization of
machineries and material.
Poor demobilization standard or procedure.
Ensure applied work permit and certificate should
Page 4 of 5
 JOB SAFETY ANALYSIS
LOCATION: RATQA WORKSHOP FACILITY: FABRICATION WORKSHOP DATE:16/09/2020
Job Description: Modification of Hoppers, Welding, Cutting and Grinding using of power tools
Name of
and hand tools. Forklift.
Controls/ Precautions Responsible
Number of person’s likely to be exposed : 8 person’s
Person
Task Steps Potential Hazards
be closed by Client authority at the end of job.

PREPARED BY : EDMY RIVERA DESIGNATION : QHSE OFFICERS SIGNATURE:

PAUL ASUNCION

Page 5 of 5