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CHAPTER 4

BRAKING OF DC MOTOR
BRAKING OF ELECTRIC MOTOR
• Braking is a generic term used to • The complete operational cycle of an
describe a set of operating conditions electric drive system is highly
for electric drive systems. dependent on which braking method
is used.
• It includes rapid stopping of the • The quickness and accuracy of braking
electric motor, holding the motor techniques often determine the
shaft to a specific position, productivity and quality of the
maintaining the speed to a desired manufactured goods.
value, or preventing the motor from
over speeding. • For example, a robot in an assembly
• All these aspects of braking are done line must be able to stop, hold its
electrically without any need for position, and reverse its motion with a
mechanical brakes. high degree of accuracy.
• These functions can be achieved by
electric braking.
BRAKING OF ELECTRIC MOTOR
• There are several forms of
braking applicable to virtually all
types of motors.
• Generally, we can group all
braking methods into three
types:
1. Regenerative,
2. Dynamic, and
3. Counter-current braking.
REGENERATIVE BRAKING (concept)
• An electric motor is in regenerative
braking when the load torque reverses its
direction and causes the machine to run
at a speed higher than its no-load speed
but without changing the direction of
rotation.
• An example of regenerative braking is Figure 4.1
given in Figure 4.1, where an electric
motor is driving a trolley bus in the uphill If we ignore the rotational losses, the motor
and downhill directions. must produce a force Fm opposite to Fl
• In the uphill direction, the gravity force to move the bus in the uphill direction.
can be resolved into two components: Note that the motor torque and speed are in
one perpendicular to the road surface F
and the other parallel to the road surface the same direction, and the load torque Tl is
Fl. opposite to the motor torque Tm.
• The parallel force Fl pulls the motor The power flow is from the motor to the
toward the bottom of the hill. mechanical load.
REGENERATIVE BRAKING (concept)
• Now assume that the same bus is traveling
downhill.
• Since the gravitational force does not change its
direction, the load torque pushes the motor
toward the bottom of the hill.
• The direction of the motor torque is always
opposite to the direction of the load torque, so
the motor produces a torque in the reverse
direction.
• Note that the rotation of the motor is still in the
same direction on both sides of the hill.
• This is known as regenerative braking.
• The energy exchange under regenerative braking is
from the mechanical load to the electrical source.
• Hence, the load is driving the machine, and the
machine is generating electric power that is
returned back to the supply.
DYNAMIC BRAKING (concept)
• When an electric motor spins, a kinetic
energy is stored in its rotating mass.
• If the motor is disconnected from the
power source, it continues to rotate for a
period of time until the stored kinetic
energy is totally dissipated in the form of
rotational losses.
• The faster the dissipation of the kinetic
energy, the more rapid is the braking.
• With dynamic braking, the kinetic energy
of the motor is transformed into electrical
energy and dissipated in resistive
elements.
• The rate of energy dissipation can be
increased by the design of the braking
resistance.
DYNAMIC BRAKING (concept)
• When the machine is connected to terminal A,
it runs as a motor.
• While the motor is rotating, it acquires kinetic
energy stored in its rotating mass.
• The current IA flows into the machine.
• If the terminals of the motor are switched to
position B, the energy stored in the rotating
mass is dissipated in the braking resistance RB.
• This is possible when the machine maintains its
field.
• The braking current IB flows out of the machine.
The smaller the resistor is, the faster the • The speed of the machine does not change its
energy is dissipated, and the faster the motor direction of rotation during braking, but the
brakes. machine torque reverses its direction (IB is
• When the machine is operating in a dynamic opposite to IA).
braking mode, it acts as a generator.
REGENERATIVE BRAKING OF DC
SHUNT MOTORS
• Under given operating conditions, when the
speed of the DC machine exceeds its no-load
speed, the machine is in the regenerative
braking mode.
REGENERATIVE BRAKING OF DC
SHUNT MOTORS
Operation Mode The subscript 2 (point 2) is used here to
represent the operation of the motor at the
• The load torque in this figure is assumed to be top of the hill, where the load torque seen
bidirectional, which is the case for the electric bus we
by the motor is zero, and the motor speed
are discussing.
is
• In the first quadrant, the machine operates as a
motor. Let us assume that operating point 1
represents this case.
• When the bus reaches the peak of the hill, the load
torque seen by the motor is zero, assuming that the
frictional torque is ignored.
• This is because the gravitational torque at the top of
the hill is perpendicular to the road surface and is not
pulling the motor in either direction of motion.
REGENERATIVE BRAKING OF DC
SHUNT MOTORS
REGENERATIVE BRAKING OF DC
SHUNT MOTORS
• Operating at point 1 • In the uphill direction, the DC machine acts as
a motor represented by Equations (4.1) to
(4.1) (4.3).
• The load torque in this case is opposite to the
direction of the bus motion, and the drive
(4.2) system is in the first quadrant as shown in
• The equivalent circuit of the system is shown.

(4.3)
REGENERATIVE BRAKING OF DC
SHUNT MOTORS
• Operating at point 2 • Because the load torque at the top of
(4.4)
the hill is zero, the armature current
must also be zero.
• Since the current is zero, the voltage
drop across the armature resistance is
(4.5) also zero.

• Equations (4.4) to (4.6) are


(4.6) represented by operating point 2. This
operating point is the no-load
operating point of a dc machine.
REGENERATIVE BRAKING OF DC
SHUNT MOTORS
• Operating at point 3 • If the armature current is larger than the field
current, the current I = Ia3 - If flows into the
(4.7) source. Note that Ea3 does not change its
direction since 𝜔 and 𝐾𝜑 are in the same
direction as at point 1.
• The motor is now generating electric power
(4.8) and delivering it to the source.

Note that Tl3 is negative. Since Ia3 is negative, as


seen in Ea3 must be larger than Vt. Thus, the
motor is operating as a generator.

The machine acts as a motor when Ea < Vt and


the machine is a generator when Ea > Vt
REGENERATIVE BRAKING OF DC
SHUNT MOTORS
DYNAMIC BRAKING OF DC SHUNT MOTORS
• Dynamic braking is used to stop the motor by
dissipating its stored kinetic energy into a
resistive load.
• Once the kinetic energy is totally dissipated,
the motor stops rotating if no external torque
is exerted.
• Assume that the machine is running at a
speed co when dynamic braking is applied.
• The terminals of the armature circuit are
disconnected from the power source and
connected across a braking resistance Rb.
• The field circuit is also disconnected from the
armature circuit but is still excited by the
source.
• Under this condition, the back emf Ea, is the
voltage source of the armature circuit.
DYNAMIC BRAKING OF DC SHUNT MOTORS
• The circuit for dynamic braking is shown beside.
• When the switch is in position A, the motor
operates at point A. The armature current la flows
from the source to the motor.
• By connecting the switch to terminal B, the voltage
source is disconnected and the resistance Rb is
inserted across the motor terminals.
• The operating point is shown and labeled B for Rb
= Rb1.
• If the switching from A to B is done quickly enough,
one can assume that the motor speed during the
switching interval is unchanged.
• After switching to B, the operating point of the
motor moves horizontally to point B. At this point
the armature current is Ib1 which flows in the
opposite direction to la.
• This current is flowing from the machine to the
braking resistance.
DYNAMIC BRAKING OF DC SHUNT MOTORS
• Just after dynamic braking is applied, the motor operating
point moves to B.
• The final destination of the operating point is when the
motor torque meets the load torque, which occurs only in the
fourth quadrant at point C.
• Hence, the operating point of the motor moves from B to the
point of origin, then continues to point C.
• The motor stops momentarily when the operating point
reaches the origin.
• If the load is disconnected or a mechanical brake is applied at
the origin, the motor stops. Otherwise, the motor speed
reverses its direction until the machine reaches point C.
• The operation at point C is a typical generator operation in
which the motor is driven mechanically by a unidirectional
torque.
• The motor under this condition delivers electric power to the
electrical load resistance Rb.
DYNAMIC BRAKING OF DC SHUNT MOTORS
• Table below summarizes the general operation of the dynamic braking in the case just
discussed for a gravitational load.
DYNAMIC BRAKING OF DC SHUNT MOTORS
• The braking current in this case is

(4.9)

• The negative sign in Equation (4.9) indicates that the


braking current is in the reverse direction of the
armature current.
• The power dissipated during the dynamic braking is
composed of two major components.
• The first is mechanical losses (or rotational losses),
which are due to friction and windage losses.
• The second component is electrical losses Pb in the • The larger are the electric losses, the shorter
armature and braking resistances. is the braking time.
• The electrical loss is mainly responsible for dissipating • These losses can be calculated as
the motor's kinetic energy.
(4.10)
DYNAMIC BRAKING OF DC SHUNT MOTORS
• Equation (4.10) indicates that more electric • The figure shows the characteristics for three
power is dissipated if the braking resistance different values of braking resistance, where
Rb is small and the field ɸ is strong. (Rb1 < Rb2 < Rb3).
• Equation (4.9) is represented by the graph • The smaller the braking resistance is, the
beside. larger is the braking current, and then higher
is the rate by which the kinetic energy is
• The first quadrant of the graph is for normal dissipating.
motor operation, where the motor is
operating at point A. • This situation results in faster braking.
• Since the speed direction is unchanged and
the current direction is reversed, the motor
during dynamic braking is in the second
quadrant.
• During dynamic braking, the speed-current
characteristics are all straight lines with
negative slopes that intercept at the point of
origin.
THANK YOU

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