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STRUCTURAL CALCULATIONS

Typical
Unitised Structural Glazing

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MEMBER DESIGN
( TYPICAL UNITISED GLAZING )

Wind Load Dead Load


2 2
Ww = 150.0 Kg/m WD = 35.0 Kg/m
2 2
= 1.50 Kn/m = 0.35 Kn/m

For Alumunium For Steel Members (If any)


3 3
Density = 27.1 Kn/m Density = 78.5 Kn/m
2 2
Elasticity (E) = 65500 N/mm Elasticity (E) = 200000 N/mm

Mass Properties of Sections used

Split Mullion (Individual Split Sections) Female Profile & Male-Profile


4
Major Moment of Inertia (Ixx) = 198.19 & 262.08 cm
Minor Moment of Inertia (Iyy) = 8.02 & 23.38 cm4
Max Centroidal Distance (cx) = 1.90 & 4.28 cm
Max Centroidal Distance (cy) = 8.84 & 9.72 cm
Major Sectional Modulus (Zxx) = 22.41 & 26.96 cm3
Minor Sectional Modulus (Zyy) = 4.22 & 5.47 cm3
Crossectional Area (A) = 6.72 & 8.59 cm2
Self Weight = 1.82 & 2.33 Kg/m
Radius of gyration (rx) = 5.43 & 5.52 cm
Radius of gyration (ry) = 1.09 & 1.65 cm

Split Mullion (Combined Section)


Major Moment of Inertia (Ixx) = 463.17 cm4
Minor Moment of Inertia (Iyy) = 97.22 cm4
Max Centroidal Distance (cx) = 3.56 cm
Max Centroidal Distance (cy) = 9.34 cm
Major Sectional Modulus (Zxx) = 49.62 cm3
Minor Sectional Modulus (Zyy) = 27.32 cm3
Crossectional Area (A) = 15.31 cm2
Self Weight = 4.15 Kg/m

Mid Transoms
Major Moment of Inertia (Ixx) = 368.53 cm4
4
Minor Moment of Inertia (Iyy) = 93.36 cm
Max Centroidal Distance (cx) = 3.50 cm
Max Centroidal Distance (cy) = 9.19 cm
3
Major Sectional Modulus (Zxx) = 40.09 cm
Minor Sectional Modulus (Zyy) = 26.67 cm3
2
Crossectional Area (A) = 11.52 cm
Self Weight = 3.12 Kg/m

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Split Transoms Cill Profile & Head Profile
4
Major Moment of Inertia (Ixx) = 228.00 & 319.53 cm
Minor Moment of Inertia (Iyy) = 12.02 & 40.59 cm4
Max Centroidal Distance (cx) = 1.40 & 4.19 cm
Max Centroidal Distance (cy) = 9.26 & 10.35 cm
3
Major Sectional Modulus (Zxx) = 24.63 & 30.87 cm
Minor Sectional Modulus (Zyy) = 8.59 & 9.70 cm3
Crossectional Area (A) = 9.59 & 11.89 cm2
Self Weight = 2.60 & 3.22 Kg/m
Radius of gyration (rx) = 4.88 & 5.18 cm
Radius of gyration (ry) = 1.12 & 1.85 cm

TYPICAL MULLION DESIGN


x Stack Joint x Stack Joint

L1 L1 L1 L2

Typical Mullion

Span (L1) = 4.200 m


Span (L2) = 0.605 m (cantilever)
Max Left Panel Width (S1) = 1.200 m
Max Right Panel Width (S2) = 1.200 m
Avg Cross Span (S) = 1.200 m (S1+S2)/2
Number of Transoms per unit (Nt) = 4.000
Stack joint location (x) = 0.605 m

Calculation of Loading (Due to Glazing)


UDL due to Wind load (ww) = 1.8000 Kn/m (W w X S)
UDL due to Dead load (wd) = 0.4200 Kn/m (W D X S)

Analysis of Mullion is done on STAAD. Refer "mull.std/.anl"

Max Forces & Moments induced:-


Bending Moment(M) = 3.062 Kn-m (Refer STAAD output)
Max Shear Force (V) = 4.235 Kn (Refer STAAD output)
Axial Load (P) 1.938 Kn (Refer STAAD output)

CHECK FOR STRESSES

Moment is Distributed among the Split Sections as per their Moment of Inertias as follows:-
M1 (Female) = 1.31 Kn-m (M X Ix1/(Ix1+Ix2))
M2 (Male) = 1.73 Kn-m (M X Ix2/(Ix1+Ix2))

Shear is Distributed among the Split Sections as per their Crossectional areas as follows:-
V1 (Female) = 1.860 Kn (V X A1/(A1+A2))
V2 (Male) = 2.375 Kn (V X A2/(A1+A2))

Axial Load is Distributed equally among the Split Sections

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P1 (Female) = 0.969 Kn (P/2)
P2 (Male) = 0.969 Kn (P/2)

CHECK FOR STRESSES

REFER DETAILED CALCULATION SHEETS

CHECK FOR DEFLECTION

Max Span (L) = 4200.00 mm


Max Deflection = 16.97 mm (Refer STAAD output)
Permissible Deflection (Lesser of) = Span/ 240 + 6.35 = 23.85 mm OR 19.00 mm

Therefore Permissible Deflection = 19.00 mm


> 16.97 mm (Actual Deflection)

INDUCED DEFLECTION IS LESS THEN PERMISSIBLE DEFLECTION,


HENCE PROFILE IS SAFE IN DEFLECTION

TYPICAL MID TRANSOM DESIGN w1 & w2

Max Span (L) = 1.200 m


Max Top Glass Panel Height (Stop) = 1.800 m
Max Bottom Glass Panel Height (Sbot) = 2.400 m

Calculation of Loading L

Lateral Triangular loading (From Top Panel)


w1 = 0.900 Kn/m ( W X Min(L,Stop) / 2 )

Lateral Triangular loading (From Bottom Panel)


w2 = 0.900 Kn/m ( W X Min(L,Sbot) / 2 )

Assuming Member to be simply supported


Bending Moment due to Wind
Loading from top (Mxt) = 0.11 Kn-m ( w1*L^2/12 )
Loading from bottom (Mxb) = 0.11 Kn-m ( w2*L^2/12 )
Therefore Total B.M (Mx) = 0.22 Kn-m ( Mxt + Mxb )

Shear Force due to Wind


Loading from top (Vxt) = 0.27 Kn ( w1*L/4 )
Loading from bottom (Vxb) = 0.27 Kn ( w2*L/4 )
Therefore Total S.F (Vx) = 0.54 Kn ( Vxt + Vxb )
Wy Wy
Reaction due to wind (Rx) = 0.54 Kn ( Rx = Vx )

Vertical Point Load due to D.L (W y) a a


2 L
From Glass Panel @ 35.00 Kg/m = 0.378 Kn ( wd x Stop x L/2)

Setting Block Location (a) = 0.200 m


UDL due to Swt (wd) = 0.0312 kN/m

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Bending Moment (My) = 0.08 Kn-m (W y a + wdL2/8)
Shear Force (Vy) = 0.40 Kn (W y + wdL/2)
Reaction at Support (Ry) = 0.40 Kn (W y + wdL/2)

CHECK FOR STRESSES

REFER DETAILED CALCULATION SHEETS

CHECK FOR DEFLECTION


About Major Axis (Due to Wind)

L = 1200.00 mm
2
E X Ixx = 241387150000.00 N-mm
Due to Loading from top (dxt) = 0.064 mm ( (1/120)*w1*L^4/EIx )
Due to Loading from bottom (dxb) = 0.064 mm ( (1/120)*w2*L^4/EIx )
Therefore Total Deflection (dx) = 0.129 mm ( dxt + dxb )

Permissible Deflection = Span/ 175 = 6.86 mm OR 19.00 mm

Therefore Permissible Deflection = 6.86 mm


> 0.13 mm (Actual Deflection)
About Minor Axis
Wy = 378.00 N
wd = 0.03 N/mm
L = 1200.0 mm
a = 200.00 mm
EIy = 61150800000.00

Max Deflection = 0.23 mm ((5/384)(wdL4) + (1/24)W y a(3L2-4a2))/EIy


Permissible Deflection is = Span/ 500 or 3.0 mm
= 2.40 mm
> 0.23 mm (Actual Deflection)

INDUCED DEFLECTION IS LESS THEN PERMISSIBLE DEFLECTION,


HENCE PROFILE IS SAFE IN DEFLECTION

TYPICAL SPLIT TRANSOM DESIGN (CILL) w1

Max Span (L) = 1.200 m


Top Glass Panel Height (Stop) = 2.400 m
Bottom Glasss Panel Height (Sbot) = 0.000 m

Calculation of Loading

Lateral Triangular loading (From Top Panel)


w1 = 0.900 Kn/m ( W X Min(L,Stop) / 2 )

Assuming Member to be simply supported


Bending Moment due to Wind
Loading from top (Mxt) = 0.11 Kn-m ( w1*L^2/12 )
Loading from bottom (Mxb) = 0.00 Kn-m

Page 5 of 39
Therefore Total B.M (Mx) = 0.11 Kn-m ( Mxt + Mxb )

Shear Force due to Wind


Loading from top (Vxt) = 0.27 Kn ( w1*L/4 )
Loading from bottom (Vxb) = 0.00 Kn
Therefore Total S.F (Vx) = 0.27 Kn ( Vxt + Vxb )

Reaction due to wind (Rx) = 0.27 Kn ( Rx = Vx )

Vertical Point Load due to D.L (W y) Wy Wy


2
From Glass Panel @ 35.00 Kg/m = 0.504 Kn ( wd x Stop x L/2)

Setting Block Location (a) = 0.200 m


a a
UDL due to Swt (wd) = 0.0260 kN/m
L
2
Bending Moment (My) = 0.11 Kn-m (W y a + wdL /8)
Shear Force (Vy) = 0.52 Kn (W y + wdL/2)
Reaction at Support (Ry) = 0.52 Kn (W y + wdL/2)

CHECK FOR STRESSES

REFER DETAILED CALCULATION SHEETS

CHECK FOR DEFLECTION


About Major Axis (Due to Wind)

L = 1200.00 mm
E X Iex = 149340000000.00 N-mm2
Due to Loading from top (dxt) = 0.064 mm ( (1/120)*w1*L^4/EIx )
Due to Loading from bottom (dxb) = 0.000 mm
Therefore Total Deflection (dx) = 0.064 mm ( dxt + dxb )

Permissible Deflection is = Span/ 175 = 6.86 mm OR 19.00 mm

Therefore Permissible Deflection = 6.86 mm


> 0.06 mm (Actual Deflection)
About Minor Axis
Wy = 504.00 N
wd = 0.03 N/mm
L = 1200.0 mm
a = 200.00 mm
EIy = 7873100000.00

4 2 2
Max Deflection = 2.31 mm ((5/384)(wdL ) + (1/24)W y a(3L -4a ))/EIy
Permissible Deflection is = Span/ 500 or 3.0 mm
= 2.40 mm
> 2.31 mm (Actual Deflection)

INDUCED DEFLECTION IS LESS THEN PERMISSIBLE DEFLECTION,


HENCE PROFILE IS SAFE IN DEFLECTION

Page 6 of 39
w2
TYPICAL SPLIT TRANSOM DESIGN (HEAD)

Max Span (L) = 1.200 m


Top Glass Panel Height (Stop) = 0.000 m
Bottom Glasss Panel Height (Sbot) = 1.800 m
L
Calculation of Loading

Lateral Trapezoidal Loading (From Top Panel)


w1 = 0.000 Kn/m ( W X Min(L,Stop) / 2 ) ;a= 0.00
a/L = k = 0.00 ; W1 = 0.000 Kn ( (1-k)*w1*L )
Lateral Triangular loading (From Bottom Panel)
w2 = 0.900 Kn/m ( W X Min(L,Sbot) / 2 )

Assuming Member to be simply supported


Bending Moment due to Wind
Loading from top (Mxt) = 0.00 Kn-m
Loading from bottom (Mxb) = 0.11 Kn-m ( w2*L^2/12 )
Therefore Total B.M (Mx) = 0.11 Kn-m ( Mxt + Mxb )

Shear Force due to Wind


Loading from top (Vxt) = 0.00 Kn ( W1/2 )
Loading from bottom (Vxb) = 0.27 Kn ( w2*L/4 )
Therefore Total S.F (Vx) = 0.27 Kn ( Vxt + Vxb )

Reaction due to wind (Rx) = 0.27 Kn ( Rx = Vx )

Vertical Point Load due to D.L (W y) Wy Wy


2
From Glass Panel @ 35.00 Kg/m = 0.000 Kn ( wd x Stop x L/2)

Setting Block Location (a) = 0.200 m


UDL due to Swt (wd) = 0.0322 kN/m a a

2
L
Bending Moment (My) = 0.006 Kn-m (W y a + wdL /8)
Shear Force (Vy) = 0.02 Kn (W y + wdL/2)
Reaction at Support (Ry) = 0.02 Kn (W y + wdL/2)

CHECK FOR STRESSES

REFER DETAILED CALCULATION SHEETS

CHECK FOR DEFLECTION


About Major Axis (Due to Wind)

L = 1200.00 mm
2
E X Ixx = 209292150000.00 N-mm
Due to Loading from top (dxt) = 0.000 mm
Due to Loading from bottom (dxb) = 0.064 mm ( (1/120)*w2*L^4/EIx )
Therefore Total Deflection (dx) = 0.064 mm ( dxt + dxb )

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Permissible Deflection = Span/ 175 = 6.86 mm OR 19.00 mm

Therefore Permissible Deflection = 6.86 mm


> 0.06 mm (Actual Deflection)
About Minor Axis
Wy = 0.00 N
wd = 0.03 N/mm
L = 1200.0 mm
a = 200.00 mm
EIy = 26586450000.00

Max Deflection = 0.03 mm ((5/384)(wdL4) + (1/24)W y a(3L2-4a2))/EIy


Permissible Deflection is = Span/ 500 or 3.0 mm
= 2.40 mm
> 0.03 mm (Actual Deflection)

INDUCED DEFLECTION IS LESS THEN PERMISSIBLE DEFLECTION,


HENCE PROFILE IS SAFE IN DEFLECTION

CHECK FOR LOAD TRANSFER AT STACK JOINT

Typical Stack Joint

Max Shear at stack (V) = 3.14 Kn (Refer STAAD results)


Eccentricity (e) = 26.16 mm
Max Bending Moment (M) = 0.08 Kn-m (Vxe)

Leg Thickness (t) = 2.50 mm


Width (b) = 1200.00 mm
3
Section Modulus (z) = 1250 mm

2
Max Bending Stress (sb) = 65.7 N/mm (M/z)
2
< 96.0 N/mm (pbc - As Per Tbl:4, IS:8147)

2
Max Shear Stress (tv) = 1.05 N/mm (V/bt)
2
< 51.0 N/mm (pq - As Per Tbl:4, IS:8147)

HENCE OK

Page 8 of 39
CHECK FOR LOAD TRANSFER BETWEEN SPLIT MULLION

Leg-2 Leg-3

Leg-1

Typical Mullion
Max loading (w) = 1.80 N/mm (Ww X S)
Leg-1 :-
Eccentricity (e1) = 21.40 mm
Min. Leg Thickness (t1) = 2.50 mm
Bending Moment (M1) = 38.52 N-mm (w x e1)

2
Max Bending Stress (sb) = 37.0 N/mm (6M1/t12)
2
Permissible Bending Stress = 96.0 N/mm (As Per IS:8147, For 6063-T6 Grade Aluminum)

2
Max Shear Stress (tv) = 0.72 N/mm (w/t1)
2
Permissible Shear Stress = 51.0 N/mm (As Per IS:8147, For 6063-T6 Grade Aluminum)

HENCE OK

Leg-2 :-
Eccentricity (e2) = 44.40 mm
Min. Leg Thickness (t2) = 4.00 mm
Bending Moment (M2) = 79.92 N-mm (w x e2)

2
Max Bending Stress (sb) = 30.0 N/mm (6M2/t22)
2
Permissible Bending Stress = 96.0 N/mm (As Per IS:8147, For 6063-T6 Grade Aluminum)

2
Max Shear Stress (tv) = 0.45 N/mm (w/t2)
2
Permissible Shear Stress = 51.0 N/mm (As Per IS:8147, For 6063-T6 Grade Aluminum)

HENCE OK

Leg-3 :-
Eccentricity (e3) = 21.20 mm
Min. Leg Thickness (t3) = 2.20 mm

Page 9 of 39
Bending Moment (M3) = 38.16 N-mm (w x e3)

2 2
Max Bending Stress (sb) = 47.3 N/mm (6M3/t3 )
2
Permissible Bending Stress = 96.0 N/mm (As Per IS:8147, For 6063-T6 Grade Aluminum)

2
Max Shear Stress (tv) = 0.82 N/mm (w/t3)
2
Permissible Shear Stress = 51.0 N/mm (As Per IS:8147, For 6063-T6 Grade Aluminum)

HENCE OK

Page 10 of 39
CHECK FOR STRESSES
[ As per IS:8147 ]

FEMALE MULLION PROFILE

Design Parameters & Constants

Aluminum Alloy = 6063-T6 (63400-WP)


2
Modulus of Elasticity (E) = 65500.00 N/mm
2
Tensile Yeild Strength (Fty) = 155.00 N/mm
2
Ultimate Tensile Trength (Ftu) = 190.00 N/mm
Permissible Stresses (No Buckling)
2
Axial (Fa) = 85.00 N/mm
2
Bending (Fb) = 96.00 N/mm
2
Shear (Fv) = 51.00 N/mm

Member Sectional Properties Member Forces


(Refer Calc Sheets)
b = 3.00 cm D = 14.50 cm P = 0.969 Kn
2
t = 0.22 cm A = 6.72 cm Mx = 1.310 Kn-m
4 3
Ixx = 198.19 cm Zxx = 22.41 cm My = 0.000 Kn-m
4 3
Iyy = 8.02 cm Zyy = 4.22 cm Vx = 1.860 Kn
rx = 5.43 cm ry = 1.09 cm Vy = 0.000 Kn

Calculated Stresses
2
Axial Compressive Stress (fc) = 1.44 N/mm (P/A)

Bending Compressive Stress


2
Major Direction (fbcx) = 58.46 N/mm (Mx/Zx)
2
Minor Direction (fbcy) = 0.00 N/mm (My/Zy)

Bending Tensile Stress


2
Major Direction (fbtx) = 58.46 N/mm (Mx/Zx)
2
Minor Direction (fbty) = 0.00 N/mm (My/Zy)

Shear Stress
2
Major Direction (fsx) = 2.92 N/mm (Vx/2dt)
2
Minor Direction (fsy) = 0.00 N/mm (Vy/2bt)

Page 11 of 39
Permissible Stresses (Check for Buckling)
[Assuming Full engagement between flanges of profiles]
Direct Compression
[Using IS:8147, Fig.1]

Effective Length
Lx = 4200.00 mm
Ly = 0.00 mm
Therefore Slenderness Ratios
lx = 77.36 (kLx/rx) (as per Tbl-6, Leff = kL, where k = 1)
ly = 0.00 (kLy/ry) (as per Tbl-6, Leff = kL, where k = 1)

For l = 77.36 ,From Fig-1, IS:8147, Material 63400-WP

Permissible Compressive Stresss


2
Fc = 53.58 N/mm

Bending, Extreme Fibre Tensile Stress


[Using IS:8147, Clause:8.3.3.1]

Permissible Bending Tensile Stresss


2
Fbt = 96.00 N/mm

Bending, Extreme Fibre Compressive Stress


[Using IS:8147, Clause:8.3.4 & Fig. 2]
(As per Tbl 10 & 11, k1 = 1.0 & k2 = 1)
Lateral Unsupported Length (Lf) = 0.00 mm (k1 x k2 x Ly)
Width of Section (b) = 30.0 mm
Depth of Section (a) = 145.0 mm
Therfore ratio
a/b = 4.83
t2/t1 = 1.00
For Channel sections
k1at = 6.52
Therefore Slenderness ratio for
0.5
Lateral Buckling (lat) = 0.00 (k1at(Lf/t) )

Local Buckling Check:-


Web:-
Clear width of leg (b) = 109.80 mm
Thickness (t) = 2.20 mm
Buckling coefficent (m) = 0.70 (both edge supported)
Therefore (l1) = 34.94 (mb/t)

Flange:-
Clear width of leg (b) = 14.60 mm
Thickness (t) = 2.20 mm
Buckling coefficent (m) = 5.10 (one edge supported)

Page 12 of 39
Therefore (l2) = 33.85 (mb/t)

Critical (l) from above = 34.94 (max of lat, l1,l2)

For lat = 34.94 ,From Fig-2, IS:8147, Material 63400-WP

2
Fbc = 79.04 N/mm

Shear
[Using IS:8147, Clause. 8.3.3.2]
Clear max web depth (d) = 109.80 mm (Without stiffening)
Ratio d/t = 49.91
b/d > 2, Hence considered Infinity for Fig. 7
0.5
C1 = 82.62 (590/(Fv) )
0.5
C2 = 154.03 (1100/(Fv) )
[ No Stiffners Rqd ]

For d/t = 49.91 ,From Fig-7, IS:8147, Material 54300-0 (Lowest considered since graph is limited)

2
Fs = 41.0 N/mm

Check for Stresses

1) Combined Bending & Axial Compression

fc fbcx fbcy 1.44 58.5 0.00


+ + = + + = 0.77 < 1.00
Fc Fbc Fbt 53.58 79.04 96.00

2) Combined Bending & Shear

2 2
(fbcx2 + 3fsx2)0.5 = 58.7 N/mm < 139.5 N/mm (0.9Fty)

2 2
(fbcy2 + 3fsy2)0.5 = 0.0 N/mm < 139.5 N/mm (0.9Fty)

3) Shear Stress

fsx fsy 2.92 0.00


+ = + = 0.07 < 1.00
Fs Fs 41.00 41.00

SINCE ALL THE EQUATIONS ARE SATISFIED, SECTION IS OK

Page 13 of 39
CHECK FOR STRESSES
[ As per IS:8147 ]

MALE MULLION PROFILE

Design Parameters & Constants

Aluminum Alloy = 6063-T6 (63400-WP)


2
Modulus of Elasticity (E) = 65500.00 N/mm
2
Tensile Yeild Strength (Fty) = 155.00 N/mm
2
Ultimate Tensile Trength (Ftu) = 190.00 N/mm
Permissible Stresses (No Buckling)
2
Axial (Fa) = 85.00 N/mm
2
Bending (Fb) = 96.00 N/mm
2
Shear (Fv) = 51.00 N/mm

Member Sectional Properties Member Forces


(Refer Calc Sheets)
b = 3.50 cm D = 14.50 cm P = 0.969 Kn
2
t = 0.22 cm A = 8.59 cm Mx = 1.733 Kn-m
4 3
Ixx = 262.08 cm Zxx = 26.96 cm My = 0.000 Kn-m
4 3
Iyy = 23.38 cm Zyy = 5.47 cm Vx = 2.375 Kn
rx = 5.52 cm ry = 1.65 cm Vy = 0.000 Kn

Calculated Stresses
2
Axial Compressive Stress (fc) = 1.13 N/mm (P/A)

Bending Compressive Stress


2
Major Direction (fbcx) = 64.26 N/mm (Mx/Zx)
2
Minor Direction (fbcy) = 0.00 N/mm (My/Zy)

Bending Tensile Stress


2
Major Direction (fbtx) = 64.26 N/mm (Mx/Zx)
2
Minor Direction (fbty) = 0.00 N/mm (My/Zy)

Shear Stress
2
Major Direction (fsx) = 3.72 N/mm (Vx/2dt)
2
Minor Direction (fsy) = 0.00 N/mm (Vy/2bt)

Page 14 of 39
Permissible Stresses (Check for Buckling)
[Assuming Full engagement between flanges of profiles]
Direct Compression
[Using IS:8147, Fig.1]

Effective Length
Lx = 4200.00 mm
Ly = 0.00 mm
Therefore Slenderness Ratios
lx = 76.02 (kLx/rx) (as per Tbl-6, Leff = kL, where k = 1
ly = 0.00 (kLy/ry) (as per Tbl-6, Leff = kL, where k = 1)

For l = 76.02 ,From Fig-1, IS:8147, Material 63400-WP

Permissible Compressive Stresss


2
Fc = 54.39 N/mm

Bending, Extreme Fibre Tensile Stress


[Using IS:8147, Clause:8.3.3.1]

Permissible Bending Tensile Stresss


2
Fbt = 96.00 N/mm

Bending, Extreme Fibre Compressive Stress


[Using IS:8147, Clause:8.3.4 & Fig. 2]
(As per Tbl 10 & 11, k1 = 1.0 & k2 = 1)
Lateral Unsupported Length (Lf) = 0.00 mm (k1 x k2 x Ly)
Width of Section (b) = 35.0 mm
Depth of Section (a) = 145.0 mm
Therfore ratio
a/b = 4.14
t2/t1 = 1.00
For Channel sections
k1at = 6.01
Therefore Slenderness ratio for
0.5
Lateral Buckling (lat) = 0.00 (k1at(Lf/t) )

Local Buckling Check:-


Web:-
Clear width of leg (b) = 103.50 mm
Thickness (t) = 2.20 mm
Buckling coefficent (m) = 0.70 (both edge supported)
Therefore (l1) = 32.93 (mb/t)

Flange:-
Clear width of leg (b) = 27.80 mm
Thickness (t) = 4.00 mm
Buckling coefficent (m) = 5.10 (one edge supported)

Page 15 of 39
Therefore (l2) = 35.45 (mb/t)

Critical (l) from above = 35.45 (max of lat, l1,l2)

For lat = 35.45 ,From Fig-2, IS:8147, Material 63400-WP

2
Fbc = 78.82 N/mm

Shear
[Using IS:8147, Clause. 8.3.3.2]
Clear max web depth (d) = 103.50 mm (Without stiffening)
Ratio d/t = 47.05
b/d > 2, Hence considered Infinity for Fig. 7
0.5
C1 = 82.62 (590/(Fv) )
0.5
C2 = 154.03 (1100/(Fv) )
[ No Stiffners Rqd ]

For d/t = 47.05 ,From Fig-7, IS:8147, Material 54300-0 (Lowest considered since graph is limited)

2
Fs = 41.0 N/mm

Check for Stresses

1) Combined Bending & Axial Compression

fc fbcx fbcy 1.13 64.3 0.00


+ + = + + = 0.84 < 1.00
Fc Fbc Fbt 54.39 78.82 96.00

2) Combined Bending & Shear

2 2
(fbcx2 + 3fsx2)0.5 = 64.6 N/mm < 139.5 N/mm (0.9Fty)

2 2
(fbcy2 + 3fsy2)0.5 = 0.0 N/mm < 139.5 N/mm (0.9Fty)

3) Shear Stress

fsx fsy 3.72 0.00


+ = + = 0.09 < 1.00
Fs Fs 41.00 41.00

SINCE ALL THE EQUATIONS ARE SATISFIED, SECTION IS OK

Page 16 of 39
CHECK FOR STRESSES
[ As per IS:8147 ]

COMBINED MULLION

Design Parameters & Constants

Aluminum Alloy = 6063-T6 (63400-WP)


2
Modulus of Elasticity (E) = 65500.00 N/mm
2
Tensile Yeild Strength (Fty) = 155.00 N/mm
2
Ultimate Tensile Trength (Ftu) = 190.00 N/mm
Permissible Stresses (No Buckling)
2
Axial (Fa) = 85.00 N/mm
2
Bending (Fb) = 96.00 N/mm
2
Shear (Fv) = 51.00 N/mm

Member Sectional Properties Member Forces


(Refer Calc Sheets)
b = 7.00 cm d = 14.50 cm P = 1.94 Kn
2
t = 0.22 cm A = 15.31 cm Mx = 3.06 Kn-m
4 3
Ixx = 463.17 cm Zxx = 49.62 cm My = 0.00 Kn-m
4 3
Iyy = 97.22 cm Zyy = 27.32 cm Vx = 4.24 Kn
rx = 5.50 cm ry = 2.52 cm Vy = 0.00 Kn

Calculated Stresses
2
Axial Compressive Stress (fc) = 1.27 N/mm (P/A)

Bending Compressive Stress


2
Major Direction (fbcx) = 61.71 N/mm (Mx/Zx)
2
Minor Direction (fbcy) = 0.00 N/mm (My/Zy)

Bending Tensile Stress


2
Major Direction (fbtx) = 61.71 N/mm (Mx/Zx)
2
Minor Direction (fbty) = 0.00 N/mm (My/Zy)

Shear Stress
2
Major Direction (fsx) = 6.64 N/mm (Vx/2dt)
2
Minor Direction (fsy) = 0.00 N/mm (Vy/2bt)

Page 17 of 39
Permissible Stresses (Check for Buckling)

Direct Compression
[Using IS:8147, Fig.1]

Effective Length
Lx = 4200.00 mm
Ly = 2400.00 mm
Therefore Slenderness Ratios
lx = 76.36 (Lx/rx)
ly = 95.24 (Ly/ry)

For l = 95.24 ,From Fig-1, IS:8147, Material 63400-WP

Permissible Compressive Stresss


2
Fc = 37.86 N/mm

Bending, Extreme Fibre Tensile Stress


[Using IS:8147, Clause:8.3.3.1]

Permissible Bending Tensile Stresss


2
Fbt = 96.00 N/mm

Bending, Extreme Fibre Compressive Stress


[Using IS:8147, Clause:8.3.4 & Fig. 2]

Lateral Unsupported Length (Lf) = 2400.00 mm


Width of Section (b) = 70.0 mm
Depth of Section (a) = 145.0 mm
Therfore ratio
a/b = 2.07
t2/t1 = 1.00
For Rectangular Hollow sections
k1at = 2.84
Therefore Slenderness ratio for
0.5
Lateral Buckling (lat) = 16.65 (k1at(Lf/b) )

Local Buckling Check:-


Web:-
Clear width of leg (b) = 109.80 mm
Thickness (t) = 2.20 mm
Buckling coefficent (m) = 0.70 (both edge supported)
Therefore (l1) = 34.94 (mb/t)

Flange:-
Clear width of leg (b) = 65.60 mm
Thickness (t) = 2.20 mm
Buckling coefficent (m) = 1.20 (both edge supported)
Therefore (l2) = 35.78 (mb/t)

Page 18 of 39
Critical (l) from above = 35.78 (max of lat, l1,l2)

For lat = 35.78 ,From Fig-2, IS:8147, Material 63400-WP

2
Fbc = 78.69 N/mm

Shear
[Using IS:8147, Clause. 8.3.3.2]

Ratio d/t = 65.91


b/d > 2, Hence considered Infinity for Fig. 7
0.5
C1 = 82.62 (590/(Fv) )
0.5
C2 = 154.03 (1100/(Fv) )
[ No Stiffners Rqd ]

For d/t = 65.91 ,From Fig-7, IS:8147, Material 54300-0 (Lowest considered since graph is limited)

2
Fs = 41.0 N/mm

Check for Stresses

1) Combined Bending & Axial Compression

fc fbcx fbcy 1.27 61.7 0.00


+ + = + + = 0.82 < 1.00
Fc Fbc Fbt 37.86 78.69 96.00

2) Combined Bending & Shear

2 2
(fbcx2 + 3fsx2)0.5 = 62.8 N/mm < 139.5 N/mm (0.9Fty)

2 2
(fbcy2 + 3fsy2)0.5 = 0.0 N/mm < 139.5 N/mm (0.9Fty)

3) Shear Stress

fsx fsy 6.64 0.00


+ = + = 0.16 < 1.00
Fs Fs 41.00 41.00

SINCE ALL THE EQUATIONS ARE SATISFIED, SECTION IS OK

Page 19 of 39
CHECK FOR STRESSES
[ As per IS:8147 ]

TYPICAL HEAD PROFILE

Design Parameters & Constants

Aluminum Alloy = 6063-T6 (63400-WP)


2
Modulus of Elasticity (E) = 65500.00 N/mm
2
Tensile Yeild Strength (Fty) = 155.00 N/mm
2
Ultimate Tensile Trength (Ftu) = 190.00 N/mm
Permissible Stresses (No Buckling)
2
Axial (Fa) = 85.00 N/mm
2
Bending (Fb) = 96.00 N/mm
2
Shear (Fv) = 51.00 N/mm

Member Sectional Properties Member Forces


(Refer Calc Sheets)
b = 3.10 cm D = 14.40 cm P = 0.000 Kn
2
t = 0.22 cm A = 11.89 cm Mx = 0.108 Kn-m
4 3
Ixx = 319.53 cm Zxx = 30.87 cm My = 0.006 Kn-m
4 3
Iyy = 40.59 cm Zyy = 9.70 cm Vx = 0.270 Kn
rx = 5.18 cm ry = 1.85 cm Vy = 0.019 Kn

Calculated Stresses
2
Axial Compressive Stress (fc) = 0.00 N/mm (P/A)

Bending Compressive Stress


2
Major Direction (fbcx) = 3.50 N/mm (Mx/Zx)
2
Minor Direction (fbcy) = 0.60 N/mm (My/Zy)

Bending Tensile Stress


2
Major Direction (fbtx) = 3.50 N/mm (Mx/Zx)
2
Minor Direction (fbty) = 0.60 N/mm (My/Zy)

Shear Stress
2
Major Direction (fsx) = 0.43 N/mm (Vx/2dt)
2
Minor Direction (fsy) = 0.14 N/mm (Vy/2bt)

Page 20 of 39
Permissible Stresses (Check for Buckling)

Direct Compression
[Using IS:8147, Fig.1]

Effective Length
Lx = 1200.00 mm
Ly = 1200.00 mm
Therefore Slenderness Ratios
lx = 23.15 (Lx/rx)
ly = 64.94 (Ly/ry)

For l = 64.94 ,From Fig-1, IS:8147, Material 63400-WP

Permissible Compressive Stresss


2
Fc = 60.02 N/mm

Bending, Extreme Fibre Tensile Stress


[Using IS:8147, Clause:8.3.3.1]

Permissible Bending Tensile Stresss


2
Fbt = 96.00 N/mm

Bending, Extreme Fibre Compressive Stress


[Using IS:8147, Clause:8.3.4 & Fig. 2]
(As per Tbl 10 & 11, k1 =1.0 & k2 = 1)
Lateral Unsupported Length (Lf) = 840.00 mm (k1 x k2 x Ly)
Width of Section (b) = 31.0 mm
Depth of Section (a) = 144.0 mm
Therfore ratio
a/b = 4.65
t2/t1 = 1.00
For Rectangular Hollow sections
k1at = 3.63
Therefore Slenderness ratio for
0.5
Lateral Buckling (lat) = 18.89 (k1at(Lf/b) )

Local Buckling Check:-


Web:-
Clear width of leg (b) = 139.60 mm
Thickness (t) = 2.20 mm
Buckling coefficent (m) = 1.20 (both edge supported)(minor axis bending)
Therefore (l1) = 76.15 (mb/t)

Flange:-
Clear width of leg (b) = 21.16 mm
Thickness (t) = 22.50 mm
Buckling coefficent (m) = 5.10 (1 edge supported)
Therefore (l2) = 4.80 (mb/t)

Page 21 of 39
Critical (l) from above = 76.15 (max of lat, l1,l2)

For lat = 76.15 ,From Fig-2, IS:8147, Material 63400-WP

2
Fbc = 54.31 N/mm

Shear
[Using IS:8147, Clause. 8.3.3.2]
Clear max web depth (d) = 139.60 mm (Without stiffening)
Ratio d/t = 63.45
b/d > 2, Hence considered Infinity for Fig. 7
0.5
C1 = 82.62 (590/(Fv) )
0.5
C2 = 154.03 (1100/(Fv) )
[ No Stiffners Rqd ]

For d/t = 63.45 ,From Fig-7, IS:8147, Material 54300-0 (Lowest considered since graph is limited)

2
Fs = 41.0 N/mm

Check for Stresses

1) Combined Bending & Axial Compression

fc fbcx fbcy 0.00 3.5 0.60


+ + = + + = 0.07 < 1.00
Fc Fbc Fbt 60.02 54.31 96.00

2) Combined Bending & Shear

2 2
(fbcx2 + 3fsx2)0.5 = 3.6 N/mm < 139.5 N/mm (0.9Fty)

2 2
(fbcy2 + 3fsy2)0.5 = 0.6 N/mm < 139.5 N/mm (0.9Fty)

3) Shear Stress

fsx fsy 0.43 0.14


+ = + = 0.01 < 1.00
Fs Fs 41.00 41.00

SINCE ALL THE EQUATIONS ARE SATISFIED, SECTION IS OK

Page 22 of 39
CHECK FOR STRESSES
[ As per IS:8147 ]

TYPICAL CILL PROFILE

Design Parameters & Constants

Aluminum Alloy = 6063-T6 (63400-WP)


2
Modulus of Elasticity (E) = 65500.00 N/mm
2
Tensile Yeild Strength (Fty) = 155.00 N/mm
2
Ultimate Tensile Trength (Ftu) = 190.00 N/mm
Permissible Stresses (No Buckling)
2
Axial (Fa) = 85.00 N/mm
2
Bending (Fb) = 96.00 N/mm
2
Shear (Fv) = 51.00 N/mm

Member Sectional Properties Member Forces


(Refer Calc Sheets)
b = 2.75 cm D = 14.40 cm P = 0.000 Kn
2
t = 0.22 cm A = 9.59 cm Mx = 0.108 Kn-m
4 3
Ixx = 228.00 cm Zxx = 24.63 cm My = 0.105 Kn-m
4 3
Iyy = 12.02 cm Zyy = 8.59 cm Vx = 0.270 Kn
rx = 4.88 cm ry = 1.12 cm Vy = 0.520 Kn

Calculated Stresses
2
Axial Compressive Stress (fc) = 0.00 N/mm (P/A)

Bending Compressive Stress


2
Major Direction (fbcx) = 4.39 N/mm (Mx/Zx)
2
Minor Direction (fbcy) = 12.28 N/mm (My/Zy)

Bending Tensile Stress


2
Major Direction (fbtx) = 4.39 N/mm (Mx/Zx)
2
Minor Direction (fbty) = 12.28 N/mm (My/Zy)

Shear Stress
2
Major Direction (fsx) = 0.43 N/mm (Vx/2dt)
2
Minor Direction (fsy) = 4.29 N/mm (Vy/2bt)

Page 23 of 39
Permissible Stresses (Check for Buckling)

Direct Compression
[Using IS:8147, Fig.1]

Effective Length
Lx = 1200.00 mm
Ly = 1200.00 mm
Therefore Slenderness Ratios
lx = 24.61 (Lx/rx)
ly = 107.19 (Ly/ry)

For l = 107.19 ,From Fig-1, IS:8147, Material 63400-WP

Permissible Compressive Stresss


2
Fc = 30.13 N/mm

Bending, Extreme Fibre Tensile Stress


[Using IS:8147, Clause:8.3.3.1]

Permissible Bending Tensile Stresss


2
Fbt = 96.00 N/mm

Bending, Extreme Fibre Compressive Stress


[Using IS:8147, Clause:8.3.4 & Fig. 2]
(As per Tbl 10 & 11, k1 =1.0 & k2 = 1)
Lateral Unsupported Length (Lf) = 1200.00 mm (k1 x k2 x Ly)
Width of Section (b) = 27.5 mm
Depth of Section (a) = 144.0 mm
Therfore ratio
a/b = 5.24
t2/t1 = 1.00
For Rectangular Hollow sections
k1at = 3.79
Therefore Slenderness ratio for
0.5
Lateral Buckling (lat) = 25.07 (k1at(Lf/b) )

Local Buckling Check:-


Web:-
Clear width of leg (b) = 87.10 mm
Thickness (t) = 2.20 mm
Buckling coefficent (m) = 1.20 (both edge supported)(minor axis bending)
Therefore (l1) = 47.51 (mb/t)

Flange:-
Clear width of leg (b) = 23.10 mm
Thickness (t) = 2.20 mm
Buckling coefficent (m) = 1.20 (both edge supported)
Therefore (l2) = 12.60 (mb/t)

Page 24 of 39
Critical (l) from above = 47.51 (max of lat, l1,l2)

For lat = 47.51 ,From Fig-2, IS:8147, Material 63400-WP

2
Fbc = 71.49 N/mm

Shear
[Using IS:8147, Clause. 8.3.3.2]
Clear max web depth (d) = 87.10 mm (Without stiffening)
Ratio d/t = 39.59
b/d > 2, Hence considered Infinity for Fig. 7
0.5
C1 = 82.62 (590/(Fv) )
0.5
C2 = 154.03 (1100/(Fv) )
[ No Stiffners Rqd ]

For d/t = 39.59 ,From Fig-7, IS:8147, Material 54300-0 (Lowest considered since graph is limited)

2
Fs = 41.0 N/mm

Check for Stresses

1) Combined Bending & Axial Compression

fc fbcx fbcy 0.00 4.4 12.28


+ + = + + = 0.19 < 1.00
Fc Fbc Fbt 30.13 71.49 96.00

2) Combined Bending & Shear

2 2
(fbcx2 + 3fsx2)0.5 = 4.4 N/mm < 139.5 N/mm (0.9Fty)

2 2
(fbcy2 + 3fsy2)0.5 = 14.4 N/mm < 139.5 N/mm (0.9Fty)

3) Shear Stress

fsx fsy 0.43 4.29


+ = + = 0.12 < 1.00
Fs Fs 41.00 41.00

SINCE ALL THE EQUATIONS ARE SATISFIED, SECTION IS OK

Page 25 of 39
CHECK FOR STRESSES
[ As per IS:8147 ]

TYPICAL INTERMEDIATE TRANSOME

Design Parameters & Constants

Aluminum Alloy = 6063-T6 (63400-WP)


2
Modulus of Elasticity (E) = 65500.00 N/mm
2
Tensile Yeild Strength (Fty) = 155.00 N/mm
2
Ultimate Tensile Trength (Ftu) = 190.00 N/mm
Permissible Stresses (No Buckling)
2
Axial (Fa) = 85.00 N/mm
2
Bending (Fb) = 96.00 N/mm
2
Shear (Fv) = 51.00 N/mm

Member Sectional Properties Member Forces


(Refer Calc Sheets)
b = 7.00 cm D = 14.40 cm P = 0.00 Kn
2
t = 0.220 cm A = 11.52 cm Mx = 0.22 Kn-m
4 3
Ixx = 368.53 cm Zxx = 40.09 cm My = 0.08 Kn-m
4 3
Iyy = 93.36 cm Zyy = 26.67 cm Vx = 0.54 Kn
rx = 5.66 cm ry = 2.85 cm Vy = 0.40 Kn

Calculated Stresses
2
Axial Compressive Stress (fc) = 0.00 N/mm (P/A)

Bending Compressive Stress


2
Major Direction (fbcx) = 5.39 N/mm (Mx/Zx)
2
Minor Direction (fbcy) = 3.04 N/mm (My/Zy)

Bending Tensile Stress


2
Major Direction (fbtx) = 5.39 N/mm (Mx/Zx)
2
Minor Direction (fbty) = 3.04 N/mm (My/Zy)

Shear Stress
2
Major Direction (fsx) = 0.85 N/mm (Vx/2dt)
2
Minor Direction (fsy) = 1.29 N/mm (Vy/2bt)

Page 26 of 39
Permissible Stresses (Check for Buckling)

Direct Compression
[Using IS:8147, Fig.1]

Effective Length
Lx = 1200.00 mm
Ly = 1200.00 mm
Therefore Slenderness Ratios
lx = 21.22 (Lx/rx)
ly = 42.15 (Ly/ry)

For l = 42.15 ,From Fig-1, IS:8147, Material 63400-WP

Permissible Compressive Stresss


2
Fc = 69.71 N/mm

Bending, Extreme Fibre Tensile Stress


[Using IS:8147, Clause:8.3.3.1]

Permissible Bending Tensile Stresss


2
Fbt = 96.00 N/mm

Bending, Extreme Fibre Compressive Stress


[Using IS:8147, Clause:8.3.4 & Fig. 2]
(As per Tbl 10 & 11, k1 = 1.0 & k2 = 1)
Lateral Unsupported Length (Lf) = 1200.00 mm (k1 x k2 x Ly)
Width of Section (b) = 70.0 mm
Depth of Section (a) = 144.0 mm
Therfore ratio
a/b = 2.06
t2/t1 = 1.00
For Rectangular Hollow sections
k1at = 2.83
Therefore Slenderness ratio for
0.5
Lateral Buckling (lat) = 11.74 (k1at(Lf/b) )

Local Buckling Check:-


Web:-
Clear width of leg (b) = 139.80 mm
Thickness (t) = 2.20 mm
Buckling coefficent (m) = 1.20 (both edge supported)(minor axis bending)
Therefore (l1) = 76.25 (mb/t)

Flange:-
Clear width of leg (b) = 65.60 mm
Thickness (t) = 2.20 mm
Buckling coefficent (m) = 1.20 (both edge supported)
Therefore (l2) = 35.78 (mb/t)

Page 27 of 39
Critical (l) from above = 76.25 (max of lat, l1,l2)

For lat = 76.25 ,From Fig-2, IS:8147, Material 63400-WP

2
Fbc = 54.25 N/mm

Shear
[Using IS:8147, Clause. 8.3.3.2]
Clear max web depth (d) = 139.80 mm (Without stiffening)
Ratio d/t = 63.55
b/d > 2, Hence considered Infinity for Fig. 7
0.5
C1 = 82.62 (590/(Fv) )
0.5
C2 = 154.03 (1100/(Fv) )
[ No Stiffners Rqd ]

For d/t = 63.55 ,From Fig-7, IS:8147, Material 54300-0 (Lowest considered since graph is limited)

2
Fs = 41.0 N/mm

Check for Stresses

1) Combined Bending & Axial Compression

fc fbcx fbcy 0.00 5.4 3.04


+ + = + + = 0.13 < 1.00
Fc Fbc Fbt 69.71 54.25 96.00

2) Combined Bending & Shear

2 2
(fbcx2 + 3fsx2)0.5 = 5.6 N/mm < 139.5 N/mm (0.9Fty)

2 2
(fbcy2 + 3fsy2)0.5 = 3.8 N/mm < 139.5 N/mm (0.9Fty)

3) Shear Stress

fsx fsy 0.85 1.29


+ = + = 0.05 < 1.00
Fs Fs 41.00 41.00

SINCE ALL THE EQUATIONS ARE SATISFIED, SECTION IS OK

Page 28 of 39
TYPICAL SLAB TOP BRACKET DESIGN
(Detail Calculation)
Check for Hz Leg & calculation of Anchor Forces

Plate Dimensions (mm) Other Dimensions (mm)


Width (B) Depth (D) Thickness (t) x1 x2 x3 x4 x5 y1
250.0 250.0 16.0 75.0 100.0 75.0 50.0 150.0 60.0

Factored Forces Per' Stress Taking Moment about Anchor location


Vertical (V)(kN) Hzl (H)(kN) (p) (N/mm2) Vertical component = V x (x1+x2) = 776.13kN-m
4.435 12.134 6.00 Hzl Component = H x y1= 728.04 kN-m

CASE - 1 (Negative Wind Load) CASE - 2 (Positive Wind Load)


Since Vertical Component > Hz Component
Case 2 is not Rqd to be worked out
V 6thk Stiffeners V

H C H C
y1 kx2 y1 kx3

p p
T T

x1 x2 x3 x1 x2 x3

D D
Typical Crossection Typical Crossection
x3 x3
25
10
x4 x4

x5 B x5 B

x4 x4
10

D D

Plan Plan

Taking moments about anchor fasteners Taking moments about anchor fasteners
0.5(pBkx2)(x2-kx2/3) - V(x1+x2) - Hy1 = 0 0.5(pBkx3)(x3-kx3/3) + V(x1+x2) - Hy1 = 0
=> 75000.0 k( 100 - 33.33k ) = 1504165.0 => 56250.0 k( 75 - 25k ) = -48085.0
=> k( 100 - 33.33k ) = 20.06 => k( 75 - 25k ) = -0.85
2 2
=> 33.3 k - 100.0 k + 20.06 =0 => 25.0 k - 75.0 k - 0.85 =0
Solution of above quadratic equation for "k" Solution of above quadratic equation for "k"
ak2 + bk + c = 0 ak2 + bk + c = 0
a = 33.3 b = -100.0 c = 20.06 a = 25.0 b= -75.0 c = -0.85
k = 2.784 & 0.216 k = 3.011 & -0.011
Taking k as minimum of the 2 calculated:- Taking k as minimum of the 2 calculated:-
C = 16209.4 C = -638.7
And sum of forces, T + V - C = 0 And sum of forces, T + V - C = 0
=> T = 11774.4 => T = -5073.7
= 11.77 Kn = -5.07 Kn
BM in plate = C/2 x ((B-18)/6) BM in plate = C/2 x ((B-18)/6)
M = 313381.8 N-mm M = -12348.5 N-mm
Stress Induced (sb) = 6M/(x1+x2)t2 = 42.0 N/mm2 Bearing Stress Induced (sb) = 6M/Bt2 = -1.2 N/mm2
2 2
< 227.3 N/mm [ SAFE ] < 227.3 N/mm [ SAFE IN BEARING ]

Page 29 of 39
Bracket Material & Safety factors:-
Material Used = MildSteel - E250/A (As per IS:2062-2006)
2
Min Yeild Strength (FY) = 250.00 N/mm
2
Ultimate Tensile strength(Fu) = 410.00 N/mm
Material Safety factor (gmo) = 1.10 (yeilding)
Material Safety factor (gml) = 1.25 (ultimate stress)
Safety factor (site welds) (gmw) = 1.50

Check for Vertical Leg

Width of Leg (B1) = 250.0 mm


Height of Leg (D1) = 75.0 mm
Thickness of Leg (T1) = 16.0 mm

Max BM (M1) = 0.47 kN-m (H x (B-20)/6) (3 side spptd plate)


2 2
Max Bending Stress = 145.4 N/mm (6M1/D1T1 )
2
Permissible Bending Stress = 227.3 N/mm (Fy/gmo)

Max Shear (V1) = 6.07 kN (H/2)


2
Max Shear Stress = 5.1 N/mm (V1/D1T1)
2
131.22 N/mm (Fy/(3 gmo))
0.5
Permissible Shear Stress =

Hence L bracket 250 Wide 75 X 250 X 16Thk is provided


With 2 Nos. 6thk Stiffeners

Anchor Fasteners

No. of anchor fasteners (na) = 2.00


Hz Spacing of Anchors = 150.0 mm (x5 - as above)
Min Concrete edge distance = 100.0 mm (x2 - as above)
Concrete Thickness assumed = 200.0 mm
Concrete Grade Assumed = M25

Anchor Fasteners are designed using "HILTI" software


Provide 2#s. HILTI HSA-R M12 Anchor Fasteners (Min. Effective Embedment = 65mm )

Page 30 of 39
Check For Hook
B1
ex

edv
D3

sv D1
10
ey
H1
D2
edv
V1
B2
edh

Hook Plate

Factored Forces:-
Horizontal Force (H) = 12.134 kN
Vertical Force (V) = 4.435 kN
No. of Hooks (n) = 2.00

Horizontal Force Per Hooke (H1) = 6.07 kN (H/n)


Vertical Force Per Hooke (V1) = 2.22 kN (V/n)

Check for Hook Profile


Dimensions
Depth (D1) = 100.00 mm
Depth (D2) = 42.00 mm
Depth (D3) = 44.00 mm
Width (B1) = 130.00 mm
Width (B2) = 35.00 mm
Thickness (t1) = 8.00 mm

Eccentricity (ex) = 56.00 mm


Eccentricity (ey) = 26.00 mm

Strength Check for Wind Load


Axial Force (F) = 6.07 kN (H1)
2
Axial Stress = 17.24 N/mm (F/D3t1)
2
Permissible Axial Stress = 227.27 N/mm Min of (0.9Fu/gml) & (Fy/gmo)

Shear Force (V) = 6.07 (H1)


2
Shear Stress (fs) = 21.67 N/mm (V/B2t1)
2
Permissible Shear Stress (fsp) = 131.22 N/mm (Fy/(30.5gmo))

Bending Moment (M) = 0.158 kN-m (H1 x ey)


2 2
Bending Stress (fb) = 96.58 N/mm (6M/t1B2 )
2
Permissible Bending Stress (fbp) = 227.27 N/mm (Fy/gmo)

Interaction Equation:-
(fs/fsp) +(fb/fbp) = 0.5901 < 1.00

Hence OK

Page 31 of 39
Strength Check for Dead Load
Shear Force (V) = 2.22 kN (V1)
2
Shear Stress (fs) = 6.30 N/mm (V/D3t1)
2
Permissible Shear Stress (fsp) = 131.22 N/mm (Fy/(30.5gmo))

Max Bending moment (M1) = 0.12 kN-m (V1 x ex)


2 2
Bending Stress (fb) = 48.11 N/mm (6M1/t1D3 )
2
Permissible Bending Stress (fbp) = 227.27 N/mm (Fy/gmo)

Interaction Equation:-
(fs/fsp) +(fb/fbp) = 0.2597 < 1.00

Hence OK

Mullion Fixing Bolts


Material Used = Stainless Steel Grade A2/70
2
Min Yeild Strength (FY1) = 450.00 N/mm
2
Ult' Tensile Strength (Fu1) = 700.00 N/mm
Material Safety factor (gmb) = 1.25

No. of Bolts (nb) = 2.00


No. of interfaces (ni) = 1.00
Dia of bolts (db) = 12.00 mm
2
Net section area (as) = 84.8 mm (0.75 x p x ds2/4)

Hz Spacing (sh) = --- mm


Vertical Spacing (sv) = 60.00 mm
Edge distance (edh) = 32.00 mm
Edge distance (edv) = 20.00 mm

Vertical Shear at joint (Vvj) = 2.22 kN (V1)


Hzl Shear at joint (Vhj) = 6.07 kN (H1)
Bending Moment (Mj) = 0.12 kN-m (M1)

Vertical shear per bolt (Vsv) = 1.11 kN (Vvj/ns)


Direct Hzl shear per bolt (Vsdh) = 3.03 kN (Vhj/ns)
Hzl Shear due to Bending (Vsm) = 2.07 kN (Mj/sv)
Total Hzl Shear (Vsh) = 5.10 kN (Vsdh + Vsm)

Resultant shear (Vr) = 5.22 kN (Vsv2+Vsh2)0.5


2
Shear stress = 61.60 N/mm (Vr/nias)
2
207.85 N/mm (Fy1/(3 gmb))
0.5
Permissible Shear stress =

Since Aluminum is designed using working stress method, unfactored forces are used for bearing check
F.o.S for Vertical Force [Fsv] = 2.00
F.o.S for Horizontal Force [Fsh] = 1.50
Resultant Unfactored shear (V) = 3.45 kN ((Vsv/Fsv)2+(Vsh/Fsh)2)0.5

Dia (dh) = 12.00 mm


Min. Thickness (tmn) = 2.20 mm
2
Bearing Stress = 130.57 N/mm (V/dhtmnni)
2
Permissible Bearing Stress = 139.00 N/mm (6063-T6,Tbl:4,IS:8147)

Hence 2#s,M12 (Stainless Steel, A2/70 grade) bolts are provided per profile

Page 32 of 39
Allen Bolt
Material Used = Stainless Steel Grade A2/70
2
Min Yeild Strength (FY2) = 450.00 N/mm
2
Ult' Tensile Strength (Fu2) = 700.00 N/mm
Material Safety factor (gmb) = 1.25

No. of Bolts (nb) = 2.00


No. of interfaces (ni) = 1.00
Dia of bolts (db) = 8.00 mm
2
Net section area (as) = 37.7 mm (0.75 x p x ds2/4)

Axial force Per Bolt (F) = 1.10875 kN (V1/nb)


2
Axial stress = 29.43 N/mm (F/as)
2
Permissible Axial stress = 409.09 N/mm Min of (0.9Fu2/gmb) & (Fy2/gmo)

Hence Allen Bolt is OK

Page 33 of 39
www.hilti.in Profis Anchor 2.8.8
Company: Page: 1
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 8/12/2020
E-Mail:

Specifier's comments:

1 Input data
Anchor type and diameter: HSA-R M12 hnom2
Return period (service life in years): 50
Seismic/Filling set or any suitable annular gap filling solution
Effective embedment depth: hef = 65 mm, hnom = 79 mm
Material: A4
Evaluation Service Report: ETA 11/0374
Issued I Valid: 8/28/2017 | -
Proof: SOFA design method + fib (07/2011) - after ETAG testing
Stand-off installation: eb = 0 mm (no stand-off); t = 16 mm
Anchor plate: lx x ly x t = 250 mm x 250 mm x 16 mm; (Recommended plate thickness: not calculated
Profile: Flat bar, ; (L x W x T) = 250 mm x 16 mm
Base material: uncracked concrete, C20/25, fc,cyl = 20.00 N/mm2; h = 200 mm
Installation: hammer drilled hole, Installation condition: Dry
Reinforcement: no reinforcement or reinforcement spacing >= 150 mm (any ) or >= 100 mm ( <= 10 mm)
with longitudinal edge reinforcement d >= 12 + close mesh (stirrups, hangers) s <= 100
Reinforcement to control splitting according to fib (07/2011), 10.1.5.2 present

R
- The anchor calculation is based on a rigid anchor plate assumption.

Geometry [mm] & Loading [kN, kNm]

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

Page 34 of 39
www.hilti.in Profis Anchor 2.8.8
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Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 8/12/2020
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1.1 Load combination


Case Description Forces [kN] / Moments [kNm] Seismic Fire Max. Util. [%]
1 Combination 3 Vx = 0.000; Vy = -12.134; N = -4.435; no no 84
Mx = 0.730; My = 0.000; Mz = 0.000;

2 Combination 4 Vx = 0.000; Vy = 12.134; N = -4.435; no no 26


Mx = -0.730; My = 0.000; Mz = 0.000;

2 Load case/Resulting anchor forces y


Load case: Design loads

Anchor reactions [kN] Tension


Tension force: (+Tension, -Compression) 2 1
Anchor Tension force Shear force Shear force x Shear force y
1 5.834 6.067 0.000 -6.067
2 5.834 6.067 0.000 -6.067 x

max. concrete compressive strain: 0.17 [ ]


max. concrete compressive stress: 4.95 [N/mm2]
resulting tension force in (x/y)=(0/50): 11.668 [kN] Compression
resulting compression force in (x/y)=(0/-41): 16.103 [kN]

Anchor forces are calculated based on the assumption of a rigid anchor plate.

3 Tension load SOFA (fib (07/2011), section 10.1)


Load [kN] Capacity [kN] Utilization bN [%] Status
Steel Strength* 5.834 31.857 19 OK
Pullout Strength* N/A N/A N/A N/A
Concrete Breakout Strength** 11.668 30.407 39 OK
Splitting failure** 11.668 29.508 40 OK
* anchor having the highest loading **anchor group (anchors in tension)

3.1 Steel Strength


NRk,s [kN] gM,s NRd,s [kN] NSd [kN]
44.600 1.400 31.857 5.834

3.2 Concrete Breakout Strength


Ac,N [mm2] A0c,N [mm2] y A,N ccr,N [mm] scr,N [mm]
67,275 38,025 1.769 98 195
ec1,N [mm] y ec1,N ec2,N [mm] y ec2,N y s,N y re,N
0 1.000 0 1.000 1.000 1.000
k1 N0Rk,c [kN] gM,c NRd,c [kN] NSd [kN]
11.000 25.780 1.500 30.407 11.668

3.3 Splitting failure


Ac,N [mm2] A0c,N [mm2] y A,N ccr,sp [mm] scr,sp [mm] y h,sp
90,000 62,500 1.440 125 250 1.268
ec1,N [mm] y ec1,N ec2,N [mm] y ec2,N y s,N y re,N k1
0 1.000 0 1.000 0.940 1.000 11.000
N0Rk,c [kN] gM,sp NRd,sp [kN] NSd [kN]
25.780 1.500 29.508 11.668

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

Page 35 of 39
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4 Shear load SOFA (fib (07/2011), section 10.2)


Load [kN] Capacity [kN] Utilization bV [%] Status
Steel Strength (without lever arm)* 6.067 23.440 26 OK
Steel failure (with lever arm)* N/A N/A N/A N/A
Pryout Strength** 12.134 60.814 20 OK
Concrete edge failure in direction y-** 12.134 17.233 71 OK
* anchor having the highest loading **anchor group (relevant anchors)

4.1 Steel Strength (without lever arm)


VRk,s [kN] gM,s VRd,s [kN] VSd [kN]
29.300 1.250 23.440 6.067

4.2 Pryout Strength


Ac,N [mm2] A0c,N [mm2] y A,N ccr,N [mm] scr,N [mm] k4
67,275 38,025 1.769 98 195 2.000
ec1,V [mm] y ec1,N ec2,V [mm] y ec2,N y s,N y re,N
0 1.000 0 1.000 1.000 1.000
N0Rk,c [kN] gM,c,p VRd,cp [kN] VSd [kN]
25.780 1.500 60.814 12.134

4.3 Concrete edge failure in direction y-


lf [mm] dnom [mm] kV a b
65 12.0 2.400 0.081 0.065
c1 [mm] Ac,V [mm2] A0c,V [mm2] y A,V
100 67,500 45,000 1.500
y s,V y h,V y a,V ec,V [mm] y ec,V y re,V y 90 ,V
1.000 1.000 1.000 0 1.000 1.000 2.000
V0Rk,c [kN] gM,c VRd,c [kN] VSd [kN]
17.233 1.500 17.233 12.134

5 Combined tension and shear loads SOFA (fib (07/2011), section 10.3)
bN bV a Utilization bN,V [%] Status
steel 0.183 0.259 2.000 11 OK
concrete 0.395 0.704 1.500 84 OK

baN + baV <= 1

6 Displacements (highest loaded anchor)


Short term loading:
NSk = 4.322 [kN] dN = 0.480 [mm]
VSk = 8.988 [kN] dV = 1.130 [mm]
dNV = 1.228 [mm]
Long term loading:
NSk = 4.322 [kN] dN = 0.617 [mm]
VSk = 8.988 [kN] dV = 1.722 [mm]
dNV = 1.830 [mm]

Comments: Tension displacements are valid with half of the required installation torque moment for uncracked concrete! Shear displacements
are valid without friction between the concrete and the anchor plate! The gap due to the drilled hole and clearance hole tolerances are not
included in this calculation!

The acceptable anchor displacements depend on the fastened construction and must be defined by the designer!

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

Page 36 of 39
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Address: Sub-Project I Pos. No.:
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7 Warnings
The anchor design methods in PROFIS Anchor require rigid anchor plates per current regulations (ETAG 001/Annex C, EOTA TR029, etc.).
This means load re-distribution on the anchors due to elastic deformations of the anchor plate are not considered - the anchor plate is
assumed to be sufficiently stiff, in order not to be deformed when subjected to the design loading. PROFIS Anchor calculates the minimum
required anchor plate thickness with FEM to limit the stress of the anchor plate based on the assumptions explained above. The proof if the
rigid anchor plate assumption is valid is not carried out by PROFIS Anchor. Input data and results must be checked for agreement with the
existing conditions and for plausibility!
Your design has selected filled holes. Please ensure that there is a proper method to fill the annular gap between the fixture and HSA-R M12
hnom2, and contact Hilti in case of any questions.
The accessory list in this report is for the information of the user only. In any case, the instructions for use provided with the product have to
be followed to ensure a proper installation.
The design method fib (07/2011) assumes that no hole clearance between the anchors and the fixture is present. This can be achieved by
filling the gap with mortar of sufficient compressive strength (e.g. by using the HILTI Seismic/Filling set) or by other suitable means
The compliance with current standards (e.g. EC3) is the responsibility of the user
The anchor plate overlaps the concrete plate edges. A local concrete spalling due to compression has to be checked separately!
Checking the transfer of loads into the base material is required in accordance with fib (07/2011)!
The characteristic bond resistances depend on the return period (service life in years): 50

Fastening meets the design criteria!

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

Page 37 of 39
www.hilti.in Profis Anchor 2.8.8
Company: Page: 5
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 8/12/2020
E-Mail:

8 Installation data
Anchor plate, steel: - Anchor type and diameter: HSA-R M12 hnom2
Profile: Flat bar, ; (L x W x T) = 250 mm x 16 mm Installation torque: 0.050 kNm
Hole diameter in the fixture: df = 14 mm Hole diameter in the base material: 12 mm
Plate thickness (input): 16 mm Hole depth in the base material: 87 mm
Recommended plate thickness: not calculated Minimum thickness of the base material: 140 mm
Drilling method: Hammer drilled
Cleaning: Manual cleaning of the drilled hole according to instructions
for use is required.

8.1 Recommended accessories

Drilling Cleaning Setting


Suitable Rotary Hammer Manual blow-out pump Seismic/Filling set
Properly sized drill bit Installation torque control bar with suitable
screw driver or torque wrench
Hammer
y

125 125

75

2 1 125

x
175
117

125

50 150 50

Coordinates Anchor [mm]


Anchor x y c-x c+x c-y c+y
1 75 50 - - 100 -
2 -75 50 - - 100 -

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

Page 38 of 39
www.hilti.in Profis Anchor 2.8.8
Company: Page: 6
Specifier: Project:
Address: Sub-Project I Pos. No.:
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E-Mail:

9 Remarks; Your Cooperation Duties


Any and all information and data contained in the Software concern solely the use of Hilti products and are based on the principles, formulas
and security regulations in accordance with Hilti's technical directions and operating, mounting and assembly instructions, etc., that must be
strictly complied with by the user. All figures contained therein are average figures, and therefore use-specific tests are to be conducted
prior to using the relevant Hilti product. The results of the calculations carried out by means of the Software are based essentially on the
data you put in. Therefore, you bear the sole responsibility for the absence of errors, the completeness and the relevance of the data to be
put in by you. Moreover, you bear sole responsibility for having the results of the calculation checked and cleared by an expert, particularly
with regard to compliance with applicable norms and permits, prior to using them for your specific facility. The Software serves only as an
aid to interpret norms and permits without any guarantee as to the absence of errors, the correctness and the relevance of the results or
suitability for a specific application.
You must take all necessary and reasonable steps to prevent or limit damage caused by the Software. In particular, you must arrange for
the regular backup of programs and data and, if applicable, carry out the updates of the Software offered by Hilti on a regular basis. If you do
not use the AutoUpdate function of the Software, you must ensure that you are using the current and thus up-to-date version of the Software
in each case by carrying out manual updates via the Hilti Website. Hilti will not be liable for consequences, such as the recovery of lost or
damaged data or programs, arising from a culpable breach of duty by you.

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

Page 39 of 39

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