VOLUME III D PART 1- FUNCTIONAL STP BASED ON OPEN TECHNOLOGY

GUARANTEE

FUNCTIONAL GUARANTEES OF THE PLANT

(To be completed by the Bidder)

1 General

This document sets out the functional guarantees required to be provided by the Bidder for
assessing the performance of the Works. These guarantees shall be used by the Employer
to evaluate Bidder’s satisfactory performance during the Tests after Completion, and also
throughout the Operation and Maintenance Period.

The Bidder shall complete the following sections and provide values for the electrical
energy usage and chemical usage for the Works covered under the contract, based
on the raw sewage flows and characteristics and specified effluent and sludge quality
requirements as given in Part - 2 of Volume 3A of bid document.

1.1 Functional Guarantees

1.1.1 Plant Effluent and Sludge Quality

The Bidder guarantees that the plant effluent and sludge quality requirements specified in
Part 2 of Volume 3A will be fully and completely met, under either actual or simulated design
raw sewage flows, loadings, and characteristics, as demonstrated by the Tests after
Completion. The bidder further guarantees that the specified requirements will continue to be
fully and completely met throughout the Operation and Maintenance Period.

1.1.2 Electrical Energy Usage per Unit Volume of Raw Sewage

The Bidder guarantees that electrical energy usage of various components of the Works will
not exceed the values listed in the table below, as demonstrated by the Tests after
Completion and throughout the Operation and Maintenance Period.

GUDC, Gandhinagar 1-1

 VOLUME III D PART 1- FUNCTIONAL GUARANTEE STP BASED ON OPEN TECHNOLOG

Mehsana Total Guaranteed

STP Name Power
Consumption for all
STP Capacity STPs in the
(cum/day) 23.18 MLD(Nagalpur) 18.46 MLD(Kasba) Contract
(kWH/day)
The consumption of Not more than: Not more than:
Energy during the ………kWH/per ………kWH/per cubic
Tests after Completion cubic meter (cum) of meter (cum) of plant
is guaranteed to be: plant effluent effluent

The Guaranteed power consumption for all the units in the STPs shall be justified as per Electrical load list provided below.

(BOD removal of 250mg/l to be considered while calculating aeration power requirement)

Item Equipment Name Working Efficiency B kW for Motor Motor Operating Total Power
No units of operation Efficiency Rating hours Consumption
(Nos.) Equipment (%) (kW) (h/day) (kWh/day)
(%)
1 Mechanical Fine Screen
2 Belt Conveyor
3 Grit Collector
4 Grit Separator
5 Organic Return Pump
6 Primary Clarifier mechanism
Anoxic Tank Mixer
7 Process Air Blower
8 Secondary Clarifier mechanism
9 Primary Sludge Pumps
10 Pump Thickener
Feed/RAS/WAS

GUDC Ltd., Gandhinagar 1-2

 VOLUME III D PART 1- FUNCTIONAL GUARANTEE STP BASED ON OPEN TECHNOLOG

11 Flash Mixer

12 Flocculator

13 Clarifier Mechanism

14 Filter Feed Pumps

15 Backwash Pumps

16 Air Scour Blowers

17 Gravity Sludge Thickener

18 Digester Feed Sludge Pumps
19 Sludge Digester mixers
Sludge Digester Accessories
21 Gas Holder Accessories
22 Flaring System
23 Pump Dewatering unit Feed
24 Dewatering Unit
25 Pump Filtrate transfer
26 Agitator PE preparation
27 Pump PE dosing
28 Agitator Coagulant preparation
29 Pump Coagulant dosing
30 Pump Chlorine Booster

GUDC Ltd., Gandhinagar 1-3

 VOLUME III D PART 1- FUNCTIONAL GUARANTEE STP BASED ON OPEN TECHNOLOG

31 NaOH recirculating Pumps

32 Service Water pumps
33 Drain Pumps
34 Lighting / Misc Load
35 Auto valves/ Sluice gates
36 EOT crane for
blowers/pumps/equipments
37 Other Miscellaneous Load
Total

1.2 Chemical Usage per Unit Volume of Plant Effluent

1.2.1 Chlorine Usage per Unit Volume of Plant Effluent

Mehsana Total Guaranteed
STP Name Chlorine
Consumption for all
STP Capacity STPs in the Contract
(cum/day) 23.18 MLD(Nagalpur) 18.46 MLD(Kasba) (Kg/day)
Not more than: Not more than:
The consumption of ……………kg per cubic ……………kg per
Chlorine during the meter (cum) of cubic meter (cum) of
Tests after Completion plant effluent plant effluent
is guaranteed to be:

GUDC Ltd., Gandhinagar 1-4

 VOLUME III D PART 1- FUNCTIONAL GUARANTEE STP BASED ON OPEN TECHNOLOG

1.2.2 Dewatering Polymer Usage per Unit Volume of Plant Effluent for Biological Sludge
Mehsana Total Guaranteed
STP Name Polymer
Consumption for all
STP Capacity 23.18 MLD 18.46 MLD STPs in the
(cum/day) (Nagalpur) (Kasba) Contract
(Kg/day)
Not more than: Not more than:
The consumption of ……………kg per ……………kg per cubic
dewatering Polymer cubic meter (cum) meter (cum) of
(polyelectrolyte) of plant plant effluent
during the Tests after effluent
Completion is
guaranteed to be:

1.2.3 Dewatering Polymer Usage per Unit Volume of Plant Effluent for Chemical Sludge (if Required)

Mehsana Total Guaranteed

STP Name Polymer
Consumption for all
STP Capacity 23.18 MLD 18.46 MLD STPs in the
(cum/day) (Nagalpur) (Kasba) Contract
(Kg/day)
Not more than: Not more than:
The consumption of ……………kg per cubic ……………kg
dewatering Polymer meter (cum) of plant per cubic meter
(polyelectrolyte) effluent
during the Tests after
(cum) of
Completion is plant
guaranteed to be: effluent

GUDC Ltd., Gandhinagar 1-5

 VOLUME III D PART 1- FUNCTIONAL GUARANTEE STP BASED ON OPEN TECHNOLOG

1.2.4 Coagulant Usage per Unit Volume of Plant Effluent (if required)
Mehsana Total Guaranteed
STP Name Coagulant
Consumption for all
STP Capacity 23.18 MLD 18.46 MLD(Kasba) STPs in the
(cum/day) (Nagalpur) Contract
(Kg/day)
Not more than: Not more than:
The consumption of ……………kg per ……………kg per
Coagulant during the cubic meter (cum) of cubic meter (cum)
Tests after Completion plant effluent
is guaranteed to be:
of plant
effluent

GUDC Ltd., Gandhinagar 1-6