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SUPPORT TO S10332100-2001

TABLE OF CONTENTS

SECTION PAGE

1. SCOPE 2

2. TECHNICAL DOCUMENTATION 2

3. PRESENTATION OF THE QUANTITY SURVEY 2

4. QUANTITY SURVEY OF PIPELINES 2

5. QUANTITY SURVEY OF STEEL STRUCTURES 5

6. QUANTITY SURVEY OF EQUIPMENT AND MECHINERY 6

7. APPENDIX 1 18
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QUANTITY SURVEY FOR PAINTING

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1. Scope
This recommendation relates to the quantity surveying of corrosion protection materials,
sandblasted and painted surfaces. Discrepancies and problems of interpretation shall be referred to the site
agreement for clarification with the IRPC’s Inspector.

Any deviation from this recommendation shall be agreed upon by the IRPC’s Inspector in writing.

2. Technical documentation
Quantity surveying shall preferably be performed with the technical documents furnished by the
IRPC’s Inspector (computer printouts, isometrics, drawings, etc.) Quantity surveying in the field should be
limited to a minimum (random measurements).

3. Presentation of the quantity survey

2
The quantity survey shall be prepared only on the basis of the units (m, m ) stipulated in the
order and shall be separate for the specified painting systems. The individual items shall be summarized for
each unit. The quantity survey shall be drawn up in a clear manner to permit quickly
verification.

If the quantity survey has been established in terms of m only, the IRPC’s Inspector is entitled to
2 2
request the contractor to compile an additional summary in terms of m . The conversion of meters to m of
painted surface is left to the contractor’s discretion.

The additional summary shall contain the following information subdivided into painting systems
(and units) :
2
- m of painted equipment surfaces (total surface of equipment, tanks, vessels, machinery, etc.)
2
- m painted pipe surfaces (total surface of pipes, fittings, flanges, valves, etc.)

4. Quantity survey of pipelines

4.1 General

Piping shall be deemed to include all items under M-1001 Piping Standard. Classification of the
piping into the corresponding nominal size (DN) shall be based on the outside pipe diameter d.
Cut outs such as for pipe nozzles, branch lines and the like will not be deducted.

The quantity survey of prefabricated piping (e.g. rubber lined piping) shall be the same as for field-
fabrication piping.

Painted insulation cladding surfaces shall be computed from the outer pipe dimensions, increased by the
insulation thickness s. For simplified quantity survey, d + 2*s may be replaced by the nearest larger
(standard) pipe outside diameter.
2
If painting in terms of m has been ordered, the table shall be used for the conversion of the
individual items.

No, extra charge will be allowed for aggravating conditions.

GFG-002

4.2 Straight pipes

Quantities will be measured in terms of m referred to the outside pipe diameter d .

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Figure 1. Pipe line cal. length

The abbreviations used in the formulae have the following meaning :

A = Surface
As = Surface of supporting structures
U = Circumference
d, D = Outside diameter
DN = Diameter Nominal
r, R = Radius
H = Height
L, s = Length
B = Width
X*Y = “X” multiply “Y”
1/2
(X)^ = square root “X”

Straight pipe lengths shall be measured up to connecting welds of flanges, elbows, valves,
reducers, tees, etc. Referring to isometric drawings, the accuracy of the listing is given by the calculator.

If quantity surveying is performed in the field, straight lengths shall be rounded off to the nearest
0.05 m.

4.3 Fittings
Fittings shall be converted to straight lengths and measured according to 4.2.

4.3.1 Elbows
Quantities will be measured in terms of pieces referred to the outside pipe diameter d,
the standard radius R = 1.5 d and the elbow angle.

o o
One-part elbows with angles between 46 and 135 will be considered as one elbow.
o
One part elbows with angles below 46 will be considered as half an elbow. One-part elbows with angles
o
over 135 will be considered as two elbows.
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An elbow will be considered as a straight pipe length as follows :

L = 0.75 * d * 3.14 = 2.35 * d

4.3.2 Tees
Quantities will be measured in terms of pieces referred to the outside pipe diameter d.

Quantity survey shall be restricted to welding tees. Classification of the tees shall be
based on the largest outside pipe diameter d.

A tee will be considered as a straight pipe length of

L = 4.5 * d

4.3.3 Reducers
Quantities will be measured in terms of pieces referred to the outside pipe diameter d.

Classification of the reducers shall be based on the larger outside pipe diameter d.

A reducer will be considered as a straight pipe length of

L = 1.5 * d.

4.4 Flanges
Quantities will be measured in terms of pieces referred to the pipe outside diameter d .

A flange or blind flange will be considered as a straight pipe length of 0.3 m of the corresponding pipe
diameter d.

Different nominal pressures will not be taken into account.

4.5 Valves
Quantities will be measured in terms of pieces referred to the nominal diameter DN.

The term “Valves” shall be deemed to include flanged components, such as check valves, gate valves,
control valves, sight glasses, strainers, level indicators and the like irrespective of their installed length and
including their operating elements (hand wheels, levers).

A valve up to DN 2” will be considered as a straight pipe length of 1 m and a valve of DN 2-1/2” and
above will be considered as 2 m of the corresponding outside pipe diameter.

Different nominal pressures will not be taken into account.

Valves with welding ends and screwed ends will be considered as 0.8 pieces.

The Table 1. Calculation outside surface of pipeline will be present in Appendix 1.

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5. Quantity survey of steel structures

Quantities of steel structures for buildings, pipe bridges, staircases, platforms, ladders and supporting
structures for equipment, machinery and piping will be measured in terms of tons referred to the weight
installed.

The following values shall be used for computing the surfaces :

2
20 m /ton for heavy structures
(weight of section above 60 kg/m)
2
30 m /ton for medium-weight structures
(weight of section 30 to 60 kg/m)
2
40 m /ton for light structures
(weight of section 5 to 30 kg/m)

Values other than those mentioned above shall only be acceptable if the contractor gives provable
evidence thereof.

Weights shall be measured with an accuracy of 0.1 t.

Quantities of individual sections (e.g. supports and supporting structures for piping) and reinforcing
members on equipment, tanks and vessels shall be measured in terms of m. For calculating the surfaces,
use shall be made of the values contained in the table 2 that will be present in Appendix 1.

The lengths of individual sections shall be measured with an accuracy of 0.1 m.

The quantity survey shall only comprise the painted surfaces of the sections.
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6. Quantity survey of equipment and machinery

6.1 General
2 2
The quantity survey in terms of m for individual items shall be accurate to 0.5 m .
2
Cut-outs up to 0.5 m will not be deducted. Larger cut-outs shall be computed to an accuracy of 0.5
2 2
m and deducted to an accuracy of 0.5 m and deducted from the surveyed quantities

Painted insulation cladding surfaces shall be computed from the outer dimensions of the equipment or
machinery, increased by the insulation thickness.

Nozzles for the tie-in of piping, manholes, vessel flanges and the like will be considered as non-
existent and no extra charge will be allowed.

If, as opposed to the (quotation) sketch or drawing, equipment and machinery have been painted in
part only, the quantity survey shall be corrected by the reduced surface.

Piping pertaining to equipment or machinery shall be measured according to 4.

Supporting structures and reinforcing members (surface as) made of steel sections shall be measured
according to 5.

No extra charge will be allowed for special surfaces (e.g. of motors) or aggravating conditions.

Supporting brackets will be considered as non-existent and no extra charge will be allowed.

For determining the surfaces, the formulae given under 6.2 to 6.9 shall be used or, in special cases,
adapted accordingly.

6.2 Round vessels

2
Quantities will be measured in terms of m referred to the actual dimensions.

The following formulae are applicable to the various surface portions.

6.2.1 Circular surfaces

The following applies to circular surfaces :

2
A = 0.785 * D
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Figure 2. Circular surfaces

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o
Conical heads and covers with an angle of inclination of up to and including 10 and dished heads shall
also be considered as circular surfaces.

As regards tanks and vessels on foundations, the bottom head surfaces shall only be measured if they
have been painted on the jobsite.

6.2.2 Oval surfaces

The following applies to oval surfaces :

A = 3.14 * R * r

Figure 3. Oval surfaces

6.2.3 Cylindrical shell surfaces

The following applies to cylindrical shell surfaces :

A = 3.14 * D * H
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Figure 4. Cylindrical shell surface

For the quantity survey, the height of conical heads and covers with an angle of inclination of up to and
o
including 10 and of dished heads shall be considered cylindrical.

6.2.4 Conical surfaces

The following applies to regular and irregular conical shell surfaces with D : d of 8 or
above :

A = 0.5 * D * S * 3.14 = 1.57 * D * S

2 2 ^1/2
S = ( 0.25 * D + H )
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Figure 5. Conical surfaces

o
Conical shell surfaces shall be measured whenever the angle of inclination exceeds 10 .

If the D : d ratio is smaller than 8, the following applies to the surface of the truncated cone shell :

A = 1.57 * S * (D + d)
2 2 1/2
S = (H + 0.25 * (D – d) )^

Conical transitions of cylindrical bodies with different diameters, where H = max. 1 m. and D : d is
smaller than 1.5, shall be considered as cylindrical shell surfaces.

Conical or pyramidal transitions from circular to angular cross-sections, where D : B or D : L1 or B : d

or L : d equal or exceed 8, shall be considered as a cone or a pyramid (see 6.3.3). If the ratio is smaller
than 8, the quantity survey will be the same as for truncated cone shells. The circumference of the rectangle
shall be converted to an adequate diameter DT or dT.

A = 1.57 * s * (D + dT) or 1.57 * s * (DT + c)

DT = 0.64 * (B + L)
dT = 0.64 * (B1 + L1)
2 2 1/2
s = (H + 0.25 * (DT – d) )^
2 2 1/2
s = (H + 0.25 * (D – dT) )^
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Figure 6. Transitions

6.2.5 Spherical surfaces

The following applies to spherical surfaces :
2
A = 3.14 * D

The following applies to calottes (e.g. as tank roof) :

A = 6.28 * R * H
2 2 1/2
H = R – (R – D )^

Figure 7. Tank roof with spherical surface

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6.2.6 Composite surfaces

For determining the total surface, use shall be made of the formulae according to 6.2.1 to 6.2.5

Example 1 :
2 2
A = 0.785*(D + d ) + 3.14*D*H + 3.14*d*H1 + 3.14*D*L

Cut-outs in the skirt shall be accounted for as described under 4.1.

Example 2 :
2
A = 0.785*D + 3.14*D*H + 1.57*D*S + As
2
The cover surface A = 0.785*D is omitted in the case of open vessels.

Figure 8. Example of composite surfaces of cylindrical vessels

6.3 Rectangular vessels

2
Quantities will be measured in terms of m referred to the actual dimensions.

The following formulae are applicable to the various surface portions.

6.3.1 Rectangular surfaces

The following applies to rectangular surfaces :

A = L*B
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Figure 9. Rectangular surfaces

o
Pyramidal covers with an angle of inclination of up to and including 10 shall also be considered as
rectangular surfaces.

As regards vessels, the bottom head surfaces shall only be measured if they have been painted on the
jobsite.
2
Cut-outs, corners and the like which are smaller than 0.5m will not be deducted.

6.3.2 Trapezoidal surfaces

The following applies to regular and irregular trapezoidal surfaces :

A = 0.5 * H * (L + S)

Figure 10. Trapezoidal surfaces

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6.3.3 Pyramidal surfaces

The following applies to regular and irregular pyramidal shell surfaces with L : L1 or B : B1 equaling or
exceeding 8 :

A = B * S + L * S1
2 2 1/2
S = ( H + 0.25*L )^
2 2 1/2
S1 = ( H + 0.25B )^

Figure 11. Pyramidal surfaces

o
Pyramidal shell surfaces shall be measured whenever the angle of inclination exceeds 10 .

If the ratio L : L1 or B : B1 is smaller than B, the following applies to the surface of the truncated
pyramid shell :

A = S*(B + B1) + S1*(L + L1)

2 2 1/2
S = ( H + 0.25*(L – L1) )^
2 2 1/2
S1 = ( H + 0.25*(B + B1) )^
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Figure 12. Surfaces of truncated pyramids

In the case of irregular pyramids and truncated pyramids, s and s, shall be the mean value of the
opposite sides.

Pyramidal transitions of different rectangles, where H = max. 1 m. and L : L1 or B : B1 is smaller than

1.5, shall be considered as rectangular surfaces.

6.3.4 Composite surfaces

For determining the total surface, use shall be made of the formulae according to 6.3.1 to 6.3.3

Example :

A = L*B + 2H*(L + B) + B*S + L*S1 + As

The cover surface A = L * B is omitted in the case of open vessels.

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Figure 13. Example of composite surfaces of rectangular vessels

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6.4 Equipment
2
Quantities will be measured in terms of m referred to the actual dimensions.

For the quantity survey, the items of equipment shall be subdivided into individual surfaces. The
formulae given under 6.2 and 6.3 shall be used accordingly.

A = Sum of all individual surfaces + As

6.5 Machinery
2
Quantities will be measured in terms of m referred to the largest dimensions.

For determining the largest dimensions, mounted-on piping, electrical items and instruments shall not
be taken into account.

The following applies to machinery and motors which are mounted on a common base plate :

A = L*B + 2*H*B + 2*H*L

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Figure 14. Surfaces of pumps, blowers, etc.

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Machinery, gears, motors and the like without a common base plate shall be measured individually.
The following applies to each item :

A = 2*L*B + 2*H*L

Figure 15. Surfaces of compressors, turbines, etc.

6.6 Ducts, chutes

2
Quantities will be measured in terms of m referred to the outer dimensions.

Circular or angular ducts, chutes and the like shall be subdivided for the quantity survey such that the
formulae given under 6.2 and 6.3 can be used.

The length of corner pieces and bends is deemed the length of the centerline.

Example :

A = B*L*(H1 + H2 + H3 + 1.57*R + H4 + 1.2 m)

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Figure 16. Example of duct quantity survey

The (metal) flanges shall be considered as 0.15 m of straight duct or chute length.

Internals (e.g. gate valves, butterfly valves and the like) will be measured referred to the outer
dimensions. Operating elements (e.g. levers) will be considered as non-existent.
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Appendix 1

Table 1. Outside surface of piping in m^2

Pipe
Out side Pipe Elbow 90o Elbow 45o Reducer Tee Flange Valve-Flg Valve-Weld
Dia.
Norm. dia. L = d * 2.35 L = d * 1.175 L = d * 1.5 L = d * 4.5 L = 0.3 m L=1m L = 0.8 m

D
d L=2m L = 1.6 m
N
( inch ) ( mm) ( m^2 / m ) ( m^2 / pc ) ( m^2 / pc ) ( m^2 / pc ) ( m^2 / pc ) ( m^2 / pc ) ( m^2 / pc ) ( m^2 / pc )

1/2 " 21.3 0.067 0.0034 0.0017 0.0021 0.0064 0.020 0.067 0.054
3/4 " 26.7 0.084 0.0053 0.0026 0.0034 0.010 0.025 0.084 0.067
1 " 33.4 0.10 0.0078 0.0039 0.0050 0.015 0.030 0.10 0.080
1-1/2 " 48.3 0.15 0.017 0.0085 0.011 0.033 0.045 0.15 0.12
2 " 60.3 0.19 0.027 0.013 0.017 0.052 0.057 0.19 0.15
3 " 88.9 0.28 0.058 0.029 0.037 0.11 0.084 0.56 0.45
4 " 114.3 0.36 0.097 0.048 0.062 0.19 0.11 0.72 0.58
5" 141.3 0.44 0.150 0.073 0.093 0.28 0.13 0.88 0.70
6 " 168.3 0.53 0.21 0.10 0.13 0.40 0.16 1.06 0.85
8 " 219.1 0.69 0.36 0.18 0.23 0.68 0.21 1.38 1.10
10 " 273.0 0.86 0.55 0.28 0.35 1.06 0.26 1.72 1.38
12 " 323.9 1.02 0.78 0.39 0.50 1.49 0.31 2.04 1.63
14 " 355.6 1.12 0.94 0.47 0.60 1.79 0.34 2.24 1.79
16 " 406.4 1.28 1.22 0.61 0.78 2.34 0.38 2.56 2.05
18 " 457.2 1.44 1.55 0.77 0.99 2.96 0.43 2.88 2.30
20 " 508.0 1.60 1.91 0.96 1.22 3.66 0.48 3.20 2.56
24 " 609.6 1.92 2.75 1.38 1.76 5.27 0.58 3.84 3.07
26 " 660.4 2.07 3.21 1.61 2.05 6.15 0.62 4.14 3.31
28 " 711.2 2.23 3.73 1.86 2.38 7.14 0.67 4.46 3.57
30 " 762.0 2.39 4.28 2.14 2.73 8.20 0.72 4.78 3.82
32 " 812.8 2.55 4.87 2.44 3.11 9.33 0.77 5.10 4.08
34 " 863.6 2.71 5.50 2.75 3.51 10.53 0.81 5.42 4.34
36 " 914.4 2.87 6.17 3.08 3.94 11.81 0.86 5.74 4.59
40 " 1016.0 3.19 7.62 3.81 4.86 14.58 0.96 6.38 5.10
42 " 1067.0 3.35 8.40 4.20 5.36 16.09 1.01 6.70 5.36
44 " 1117.6 3.51 9.22 4.61 5.88 17.65 1.05 7.02 5.62
48 " 1219.0 3.83 10.97 5.49 7.00 21.01 1.15 7.66 6.13
54 " 1371.6 4.31 13.89 6.95 8.87 26.60 1.29 8.62 6.90
60 " 1524.0 4.79 17.15 8.58 10.95 32.85 1.44 9.58 7.66
64 " 1625.6 5.11 19.52 9.76 12.46 37.38 1.53 10.22 8.18
72 " 1828.8 5.75 24.71 12.36 15.77 47.32 1.73 11.50 9.20
80 " 2032.0 6.38 30.47 15.23 19.45 58.34 1.91 12.76 10.21
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Table 2. Outside surface of steel structures in m^2

TABLE 2.1 STEEL H-BEAMS

SPECIFICATION : JIS G 3192
SYMBOL :
NOMINAL HxB Q' ty Weight A
DIMENSION ( mm ) t1 t2 (m) ( kg/m ) ( m^2 /m )
100 x 50 100 x 50 5 7 9.30 0.39
100 x 100 100 x 100 6 8 17.20 0.60
125 x 60 125 x 60 6 8 13.20 0.48
125 x 125 125 x 125 6.5 9 23.80 0.75
150 x 75 150 x 75 5 7 14.00 0.59
150 x 100 148 x 100 6 9 21.10 0.77
150 x 150 150 x 150 7 10 31.50 0.89
175 x 90 175 x 90 5 8 18.10 0.71
175 x 175 175 x 175 7.5 11 40.20 1.04
200 x 100 198 x 99 4.5 7 18.20 0.79
200 x 100 5.5 8 21.30 0.79
200 x 150 194 x 150 6 9 30.60 0.98
200 x 200 200 x 200 8 12 49.90 1.18
200 x 204 12 12 56.20 1.19
250 x 125 248 x 124 5 8 25.70 0.98
250 x 125 6 9 29.60 0.99
250 x 175 244 x 175 7 11 44.40 1.18
250 x 250 250 x 250 9 14 72.40 1.51
250 x 255 14 14 82.20 1.50
300 x 150 298 x 149 5.5 8 32.10 1.19
300 x 150 6.5 9 36.70 1.19
300 x 200 300 x 200 8 12 56.80 1.37
294 x 302 12 12 84.50 1.83
300 x 300 300 x 300 10 15 94.00 1.78
300 x 305 15 15 106.00 1.79
350 x 175 346 x 174 6 9 41.40 1.37
350 x 175 7 11 49.60 1.48
350 x 250 340 x 250 9 14 79.70 1.67
350 x 350 344 x 348 10 16 115.00 2.06
350 x 350 12 19 137.00 2.08
400 x 200 396 x 199 7 11 56.60 1.57
400 x 200 8 13 66.00 1.58
400 x 300 390 x 300 10 16 107.00 1.96
388 x 402 15 15 140.00 2.35
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394 x 398 11 18 147.00 2.35

400 x 400 13 21 172.00 2.37
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TABLE 2.2 STEEL C-CHANELS

SPECIFICATION : JIS G 3192
SYMBOL :
DIMENSION ( mm ) t t Q' ty Weight A
H x B (m) ( kg/m ) ( m^2/m )
75 x 45 5.0 7.0 6.92 0.30
100 x 50 5.0 7.5 9.36 0.38
125 x 65 6.0 8.0 13.40 0.50
150 x 75 6.5 10.0 18.60 0.59
9.0 12.5 24.00 0.58
180 x 75 7.0 10.5 21.40 0.65
180 x 90 7.5 12.5 27.10 0.70
200 x 70 7.0 10.0 21.10 0.67
200 x 80 7.5 11.0 24.60 0.71
200 x 90 8.0 13.5 30.30 0.75
230 x 90 8.5 13.5 33.10 0.80
250 x 90 9.0 13.0 34.60 0.84
11.0 14.5 40.20 0.66
9.0 13.0 38.10 0.94
300 x 90 10.0 15.5 43.80 0.94
12.0 16.0 48.60 0.94
380 x 100 10.5 16.0 54.50 1.14
13.0 20.0 67.30 1.14
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TABLE 2.3 UNEQUAL ANGLES

SPECIFICATION : JIS G 3192
SYMBOL :
DIMENSION t Q'ty Weight A
A xB m ( Kg/m ) ( m^2/m )
5 4.36 0.23
65 x 50 7 5.94 0.23
9 7.49 0.23
75 x 50 6 5.67 0.25
9 8.20 0.25
6 6.38 0.28
75 x 65 8 8.29 0.28
9 9.26 0.28
10 10.20 0.28
6 7.56 0.33
90 x 75 9 11.00 0.33
12 14.40 0.33
7 9.32 0.35
100 x 75 10 13.00 0.35
13 16.50 0.35
7 9.59 0.36
100 x 80 10 13.30 0.36
13 17.00 0.36
7 10.70 0.40
125 x 75 9 13.50 0.40
10 14.90 0.40
13 19.10 0.40
7 11.50 0.43
125 x 90 9 14.60 0.43
10 16.10 0.43
13 20.60 0.43
9 16.40 0.48
150 x 90 12 21.50 0.48
15 26.50 0.48
9 17.10 0.50
150 x 100 12 22.40 0.50
15 27.70 0.50
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TABLE 2.4 STEEL EQUAL ANGLES

SPECIFICATION : JIS G 3192
SYMBOL :
Weigh
DIMESION ( mm ) Q'ty Sur_A
t
AxB THK. (m) (kg/m) ( m^2/m)
25x25 3 0.89 0.08
25x25 3 1.12 0.10
30x30 3 1.36 0.12
5 2.16 0.12
35x35 3 1.60 0.14
5 2.56 0.14
3 1.85 0.16
40x40 4 2.38 0.16
5 2.95 0.16
45x45 4 2.74 0.18
4 3.06 0.20
50x50 5 3.77 0.20
6 4.43 0.20
4 3.68 0.24
60x60 5 4.55 0.24
7 6.21 0.24
9 7.85 0.24
65x65 6 5.91 0.26
8 7.66 0.26
70x70 6 6.38 0.28
6 6.85 0.30
75x75 9 9.96 0.30
12 13.00 0.30
80x80 6 7.32 0.32
6 8.28 0.36
90x90 7 9.59 0.36
10 13.30 0.36
13 17.00 0.36
7 10.70 0.40
100x100 10 14.90 0.40
13 19.10 0.40
120x120 8 14.70 0.50
9 17.90 0.52
130x130 12 23.40 0.52
15 28.80 0.52
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10 22.90 0.62
150x150 12 27.30 0.60
15 33.60 0.60