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Version 1 11/03
 www.scc-inc.com
REMANUFACTURING INSTRUCTIONS

Lexmark® Optra Series Cartridges

System Support Series™ 1060

TOOLS & SUPPLIES ...........................2
WIRELINES ............................... 3 - 8
SEPARATING THE TWO SECTIONS .........9
DISASSEMBLING THE WASTE BIN .. 10 -12
REASSEMBLING THE WASTE BIN ... 13 -16
DISASSEMBLING THE
TONER HOPPER ...................... 17 -21
REASSEMBLING THE
TONER HOPPER ...................... 22 -25
REASSEMBLING THE TWO SECTIONS ....26
ADDITIONAL INFORMATION ...............27

Other System Support Series™

documents available in Adobe®
Acrobat® format

V.2 - 02.10
TOOLS & SUPPLIES

• Phillips Screwdriver
• Small Slotted Screwdriver
• Hook Tool (HTOOL)
• Dry, Filtered, Compressed Air for Cleaning
• 91-99% Isopropyl Alcohol Cotton-Tipped Swab (QTIP) Hook Tool (HTOOL)

• Cotton-Tipped Swab (QTIP)

• Felt/Foam Scraper Tool (FSTOOL)
• Angle Blade Knife Tool (ABKTOOL)
• Lint-free Swab (LFSWAB)
• Lint-Free Cleaning Cloth (LFCCLOTH) Felt/Foam Scraper Tool
(FSTOOL) Angle Blade Tool (ABTOOL)
• Cartridge Sealant (CSEALANT)
• Conductive Lubricant (CONCLUBE)
• 4059 Hopper Fixture (4059HJIG)
• Toner Vacuum (TONERVAC115) or
(TONERVAC220)
Lint-Free Cleaning Cloth
• IBM®/Lexmark® Doctor Bar Putty - 4” Strip (LFCCLOTH)
Lint--Free Foam Tip Swab
(IBMDPUTTY) (LFSWAB)

Toner Vacuum
(TONERVAC115) or (TONERVAC220) Cartridge Sealant (CSEALANT)

4059 Hopper Fixture (4059JIG) Conductive Lubricant (CONCLUBE)

IBM®/Lexmark® Doctor Bar Putty

4” Strip (IBMDPUTTY)

SYSTEM SUPPORT SERIES™ 1060 PAGE 2

 WIRELINES
LEXMARK® OPTRA® S, OPTRA® Se, OPTRA® T, T520, T620, T630, T640
Toner Hopper - New Style

Toner
Reservoir

Doctor Bar

Doctor Bar Sealing

Foam Hopper Vent Label
Toner Paddle
Encoder Wheel

Toner Fill
Hole
Doctor Bar
Retaining Tab

Toner
Hopper Cap

Developer Roller
Drive Gear
Toner Hopper
End Plate
Developer Assembly
Roller End
Seal
Toner Adder
Doctor Bar Roller
Retaining Tab Sealing Blade
Support
Toner Adder Roller
Electrical Contact
Leaf Spring
Developer Roller Electrical Contact
Doctor Bar Leaf
Spring Position
Doctor Bar Electrical Tab
Contact

Developer Roller
Sealing Blade

Developer Roller Teflon

Developer Washer
Roller Cover

Developer Roller
Developer Roller
Shaft Contact
Bushing

Developer Roller Teflon Washer

SYSTEM SUPPORT SERIES™ 1060 PAGE 3

WIRELINES
LEXMARK® T520, T620, T630, T640 Waste Bin

Drum Electrical
Contact
Drum Small Helical Gear

Drum Large Helical Gear

Torsion Spring
OPC Drum

Drum Large Helical Gear PCR Cleaning Assembly Base

(not present on T640)

Felt Support Blade

(not present on T640)

Hopper Tension
Spring

4059 Wiper
Blade

Recovery Blade

Drum Axle Retaining Drum Axle

Ring Retaining Ring

Drum Axle
Hopper
Chip Tension Spring Wiper Blade End
Foam

Laser Port
Shutter Waste Bin Top Side View

Laser Port Shutter Spring

SYSTEM SUPPORT SERIES™ 1060 PAGE 4

 WIRELINES
LEXMARK® OPTRA® Se, OPTRA® T, T520, T620, T630
Toner Hopper - Old Style

Toner Reservoir
Doctor Bar Leaf
Spring
Doctor Bar

Toner Paddle
Encoder Wheel Doctor Bar Seal Strip
Doctor Bar End
Block
Toner Fill
Hole
Doctor Bar Putty
(Not Shown)

Developer
Roller Drive
Gear

Toner Hopper End Plate

Toner Hopper Cap Assembly

Developer Roller
End Seal
Doctor Bar
End Block
Toner Adder
Doctor Bar Putty Roller
(Not Shown) Inner Sealing Blade

Toner Adder Roller Electrical

Contact Outer Sealing
Blade

Developer Roller Electrical Doctor Bar Electrical Developer Roller Teflon

Contact Contact Washer

Developer
Roller

Developer Roller Teflon

Washer
Developer Roller Shaft
Contact Bushing

SYSTEM SUPPORT SERIES™ 1060 PAGE 5

WIRELINES

LEXMARK® OPTRA® Se & OPTRA® T Waste Bin

Drum Drum Small

Electrical Helical Gear
Drum Large
Helical Gear Contact
Washers

Drum Large
Helical Gear
Torsion
Spring
OPC Drum

PCR Cleaning Assembly

Base
Drum Large
Helical Gear PCR Cleaning Felt

Felt Support Blade

Hopper Tension
Spring

Compatibility
Tab
(not shown)

Wiper Blade with

PCR Cleaning
Assembly

Recovery Blade

Drum
Shutter
Drum Axle
Drum Axle Retaining Ring
Retaining Ring

Drum Axle
Drum Small Helical Gear
Washer

Hopper Tension Wiper Blade

Laser Port
Spring End Foam
Shutter
Waste Bin Top Side View Chip Location

Chip
(old style)

Chip
(new style)

Laser Port Shutter

Spring

SYSTEM SUPPORT SERIES™ 1060 PAGE 6

 WIRELINES
LEXMARK® OPTRA® S Hopper - Old Style

Toner Reservoir
Leaf Spring

Doctor Bar Seal

Toner Paddle Strip
Encoder Wheel Doctor
Bar
Doctor Bar
Toner End Block
Fill Hole
Developer
Roller Drive
Gear

Doctor Bar Putty

(Not Shown)

Developer
Toner Roller End
Hopper Seal
Cap

Doctor Bar End Block Toner Adder Roller

Inner Sealing
Blade

Toner Adder Roller

Electrical Contact Outer Sealing Blade

Developer Roller Electrical Doctor Bar Electrical

Contact Contact
Developer Roller
Plastic Washer

Developer Roller Electrical Contact

Bushing Developer
Roller

Developer Roller Plastic

Developer Roller Shaft Bushing Washer

SYSTEM SUPPORT SERIES™ 1060 PAGE 7

WIRELINES
LEXMARK® OPTRA® S Waste Bin

Drum Small Helical Gear

Drum Electrical Contact

Drum Large Helical Gear Torsion Spring

OPC Drum

Drum Large Helical Gear

Washers
PCR Cleaning Assembly
Base
Drum Large Helical Gear

PCR Cleaning Felt

Felt Support Blade

Hopper Tension
Spring

Wiper Blade with

PCR Cleaning Assembly

Recovery Blade

Drum Shutter

Drum Axle Retaining

Ring
Drum Axle Retaining Ring

Drum Small Helical Gear

Hopper Tension Spring Washer
Drum Axle

Laser Port Wiper Blade End Foam

Waste Bin Top Side View Shutter

Laser Port Shutter Spring

SYSTEM SUPPORT SERIES™ 1060 PAGE 8

 SEPARATING THE TWO SECTIONS
For instructional purposes, a new style T630
cartridge is shown.

1. Place the cartidge on your work surface with the top of 4. Once the contact end stabilizer post is clear from the
the cartridge face down, the OPC facing up as shown waste section, pull the drive gear end of the waste
in Figure 1. section away from the hopper, as shown in Figure 4.

Figure 1 Figure 4
2. Using a hook tool or a pair of needle nose pliers, gently
release the hopper tension springs from the posts on 5. Once the hopper is high enough to clear the end of the
both sides of the cartridge, as shown in Figure 2. waste section, seperate the two sections. See Figure 5.

Note: Do not overstretch or deform the springs.

For easier reassembly the springs can be
hooked onto the existing opening on the waste Hopper
section.

Hopper
Tension Hopper
Spring Tension
Spring

Figure 2a Figure 2b

3. The hopper is secured to the waste section by two

stabilizer posts that install in receptacles at each end
of the waste section. To release the posts, carefully Waste Bin Figure 5
pull the contact end of the waste section away from the
hopper, as shown in Figure 3.

Figure 3

SYSTEM SUPPORT SERIES™ 1060 PAGE 9

 DISASSEMBLING THE WASTE SECTION

1. Position the waste section on your work surface as shown 4. While supporting the large helical gear end of the
in Figure 6. OPC in one hand, remove the OPC axle from the small
helical gear end of the OPC, as shown in Figure 9.

Figure 6

2. For earlier style waste sections, lift the waste section Figure 9
slightly and move the shutter arms toward you to move the
OPC shutter to it’s open position. See Figure 7. 5. Remove the OPC and the OPC washer from the waste
bin section, as shown in Figure 10.
Drum
Note: Not all waste sections will have an OPC
Shutter washer. This was only seen in earlier
cartridges and is not present in recent
Shutter cartridges.
Actuator
Arm

Figure 7

3. Using a small slotted screwdriver remove the retaining Figure 10

ring off the OPC axle on the large helical gear end as
shown in Figure 8.
6. Carefully twist the torsion spring while pulling it off the
large helical gear as shown in Figure 11. You may need
to use a small slotted screwdriver to move the spring
out in order to remove it.

Washers

Twist the
spring
while carefully
pulling it
off the hub
Figure 8

Figure 11

PAGE 10 SYSTEM SUPPORT SERIES™ 1060

 DISASSEMBLING THE WASTE SECTION

7. Using a small slotted screwdriver, remove the two plastic
washers from the large helical gear. See Figure 12.
Note: Not all OPC’s will have gear washers. This
was only seen in earlier cartridges and is not
present in recent ones.
10. Turn the waste section over as shown in Figure 15. A
thin foam sits between the wiper blade and the waste
section.
11. Using an angled blade knife or similar cutting tool cut
through the thin foam as shown in Figure 15. Make sure
to cut end to end.

Figure 12 Figure 15

12. Turn the waste section on end and while holding the
laser port shutter open remove the wiper blade as shown
8. Inspect the recovery blade for damage, as shown in in Figure 16.
Figure 13. If there is no obvious damage, the blade may
be left in place. If replacement is needed, peel the blade
off and clean the mounting area of the waste section with Drum
91-99% isopropyl alcohol.
Shutter

Recovery Blade

Figure 16

Note: While removing the wiper blade, it may be

Figure 13 possible that the left and right wiper blade
end foams are removed as well. If they are
damaged replace with new ones, otherwise
reinstall into the waste section.

9. Remove the screws from each end of the wiper blade, as

shown in Figure 14.

Wiper Blade End Foams

Figure 17

Figure 14

SYSTEM SUPPORT SERIES™ 1060 PAGE 11

DISASSEMBLING THE WASTE SECTION

13. Dump remaining toner from the waste section and clean
using dry, filtered compressed air. See Figure 18.

Note: Waste toner may have become melted into

the bottom of the waste section, this is normal.
Using a small slotted screwdriver, lightly scrape
until all toner is loose and can be removed with
compressed air.

Figure 18

PAGE 12 SYSTEM SUPPORT SERIES™ 1060

 REASSEMBLING THE WASTE SECTION
1. Position the waste section on your work surface as shown
in Figure 19.
Figure 19
2. For earlier style waste sections, lift the waste section
slightly and rotate the shutter arm to move the OPC
shutter to the open position, as shown in Figure 20.
Drum
Shutter
Shutter Actuator Arm Figure 20
3. If the original recovery blade was retained, move to step
#8 , otherwise move to next step #4.
4. Make sure the mounting location is completely clean
including adhesive materal. If needed, clean the mounting
location with 91-99% isopropyl alcohol as shown in Figure
21.
Figure 21
Note: The use of solvents other than alcohol may
affect the bond between the adhesive and the
mounting location. DO NOT use a scraper tool
on the mounting surface.
Note: Recovery blades can be installed either by
hand or using an installation tool. The following
steps will be using the recommended tool
method.
5. Install the blade into the installation tool as shown in
Figure 22. Slide the blade back and forth to make sure it
is fully seated in the slot. Center the blade in the tool. Note
the location of the adhesive side of the blade in relation to
the tool.
Figure 22
6. While holding the blade in place, carefullly peel the paper
backing from the adhesive side as shown in Figure 23.
Figure 23
7. Hold the installation tool with both hands as shown in
Figure 24. Position the tool and blade over the mounting
location, make sure the adhesive is toward the waste
section and the blade is flush with the edge of the lip.
Note: If the blade extends past the lip of the waste
section, paper jams and possible toner leakage
will occur. When the blade is positioned
correctly, roll the installation tool down so
the blade adhesive adheres to the mounting
surface, and the blade pulls free of the tool.
Figure 24
SYSTEM SUPPORT SERIES™ 1060 PAGE 13
REASSEMBLING THE WASTE BIN

8. Using your finger, gently smooth the blade in place from 11. Turn the waste section over. Using a lint free cloth
the center outward to the ends to remove any ripples or dampened with 91-99% isoproply alcohol, clean the
air pockets as shown in Figure 25. waste bin as shown in Figure 28.

Note: If a polyblade was installed carefully peel the

reinforcement paper away now.

Figure 28

Figure 25 12. After the area has dried completely, peel the backing
from the wiper blade sealing strip. Place the strip in
position over the area that was cut. See Figure 29.
9. Dip the edge of the wiper blade in qualified toner before
installation in the waste section. Insure even coverage.
See Figure 26.

Figure 29
Figure 26

10. Position the waste section as shown in Figure 27. Open

the laser port shutter and install the wiper blade. Secure
the wiper blade using two screws.
13. Begin where the wiper blade end foam is visible between
the wiper blade and waste section as shown in Figure
30. Gradually work the sealing strip along the waste
section using your finger to smooth out any air bubbles or
wrinkles as shown in Figure 30.

Figure 27

Figure 30

PAGE 14 SYSTEM SUPPORT SERIES™ 1060

 REASSEMBLING THE WASTE BIN

14. If the original OPC had the two plastic washers, install 17. Place a small amount of conductive lubricant onto the
onto the large helical gear at this time as shown in Figure drum axle where the previous OPC made contact as
31. shown in Figure 34.

Figure 31 Figure 34

18. Place the end of the drum axle with no retaining ring in
15. Install the torsion spring from the original OPC onto the the waste section as shown in Figure 35.
large helical gear as shown in Figure 32. Carefully twist
the torsion spring while installing onto the gear.

Washers

Twist the
spring
while
carefully
pushing it
onto the hub Figure 35

Figure 32 19. Install the OPC washer (for eariler style cartridges), on
the end of the axle once initially inserted into the waste
section as shown in Figure 36.
16. Position the waste section on your work surface as shown
in Figure 33.

Figure 36
Figure 33

SYSTEM SUPPORT SERIES™ 1060 PAGE 15

REASSEMBLING THE WASTE BIN

20. Place the OPC in the waste section as shown in Figure 22. Install the retaining ring on the other end of the OPC axle
37a. Verify that the torsion spring on the large helical as shown in Figure 39.
gear is installed into the opening on the waste section as
shown in Figure 37b.

Figure 39

Figure 37a Note: Two types of retaining rings have been seen on
various cartridges. Each OPC axle is match to a
certain one, these can not be interchanged. See
Figure 40 for the two types.

Figure 37b

Figure 40

23. Rotate the OPC at least three full rotations by the large
and small helical gears to prelubricate the OPC as shown
in Figure 41.

21. While supporting the OPC by the large helical gear insert Note: It may be necessary to rock the OPC back and
the drum axle. Carefully slide it in until the retaining ring forth initally before the OPC will rotate in the
stops the axle from being pushed any further as shown in normal operating direction.
Figure 38.

Figure 41
Figure 38
Note: Cover the waste section so the OPC does not
get light damage while remanufacturing the
hopper section.

PAGE 16 SYSTEM SUPPORT SERIES™ 1060

 DISASSEMBLY OF THE TONER HOPPER

1. Using a small slotted screwdriver, pry the encoder wheel 4. While keeping the feet of the leaf spring in place, gently
off by the base of the wheel as shown in Figure 42. press down on the center of the spring to release it from
the spring seat as shown in Figure 45.

Note: Care must be taken to not let the leaf spring

snap into the developer roller. Do not leave the
leaf spring installed in the hopper when the
developer roller is not present.

Figure 42

2. Remove the developer roller drive gear as shown

in Figure 43. You may need to use a small slotted
screwdriver to pry the gear off the developer roller shaft.
Figure 45

Old Style Cartridges ONLY for steps 5-7

(for New Style Cartridges skip to step 8)

5. Using the felt/foam scraper tool, remove the putty from

each end of the doctor bar as shown in Figure 46.

Figure 43

3. Using needle nose pliers remove the plastic doctor bar

end blocks (if present) located on each end of the leaf
spring as shown in Figure 44. Discard as they will not be
used later.

Figure 46

Note: Do not reuse the putty as it may be

contaminated, however note the amount that
was removed for later.

Figure 44

SYSTEM SUPPORT SERIES™ 1060 PAGE 17

DISASSEMBLING THE TONER HOPPER

New Style Cartridges ONLY for step 8-10

(for Old Style Cartridges go to step 4)
6. Using the felt/foam scraper tool peel up one end of the
8. If present, remove the developer roller cover by
doctor bar sealing strip as shown in Figure 47a. Grasp
releasing the locking tab (Figure 49a) and then sliding
the strip and remove it slowly so that the adhesive
the cover towards the contact side as shown in Figure
remains on the strip as shown in Figure 47b.
49b.

Locking
Tab

Figure 47a
Figure 49a

Developer Roller Cover

Figure 47b

Figure 49b

7. Carefully remove the doctor bar from the hopper by

lifting straight up and out as shown in Figure 48. 9. Remove the doctor bar retaining tabs from each side of
the cartridge as shown in Figure 50a & 50b.

Figure 48
Figure 50a Figure 50b

SYSTEM SUPPORT SERIES™ 1060 PAGE 18

 DISASSEMBLING THE TONER HOPPER

10. Remove the doctor bar from the cartridge as shown in 12. While handling only the developer roller shaft, carefully
Figure 51. move the developer roller out and away from the hopper
section as shown in Figure 55.

Figure 55
Figure 51

13. Remove the plastic washers from each end of the

developer roller as shown in Figure 56.
Note: Mark the side of the bar that was facing
outward for reference later if reusing the OEM
steel doctor bar. Some newer style cartridges
utilize a “stamped” style doctor bar. See
Figures 52 & 53 for reference.

OEM Steel Doctor Bar

Figure 56
Figure 52

“Stamped” Style Doctor Bar

14. Using a small slotted screwdriver remove the hopper cap

as shown in Figure 57.

Figure 53

11. Rotate the brass bushing upward and slide away from the
cartridge as shown in Figure 54.

Figure 57

Note: Earlier style hoppers will have a vented cap,

clean the cap with compressed air.

Figure 54

SYSTEM SUPPORT SERIES™ 1060 PAGE 19

DISASSEMBLING THE TONER HOPPER

15. Dump any remaining toner from the hopper section and 17. Using a dry lint free cloth or lint free foam tipped swab,
clean using compressed air. See Figure 58. clean toner and sealant from the developer roller end
seals at each end of the hopper section as shown in
Figure 60a & 60b.

Note: It is important to completely clean the developer

roller end seals.

Figure 58

Note: Light print problems can occur if toner is left

embedded in the toner adder roller. For best
results clean the toner adder roller thoroughly Figure 60b
Figure 60a
with compressed air and/or a toner vacuum.
The adder roller can be rotated freely spinning
the gears on the end of the hopper section.

18. Using a cotton tipped swab and 91-99% isopropyl

alcohol, clean the hopper section contacts as shown in
Figure 61.

Doctor Bar Contact

16. Inspect the developer roller inner and outer sealing Adder
blades for damage as shown in Figure 59. If the blades Roller
need to be replaced, refer to System Support Series™ Contact
#149 for an old style cartridge and #669 for a new style
cartridge. Developer Roller
Contact Figure 61

19. Using a cotton tipped swab and 91-99% isopropyl

Outer Sealing Inner Sealing alcohol, clean any toner and/or putty from the doctor
Blade Blade bar slots on both end of the hopper section as shown in
Figure 62a & 62b. (Old Style Cartridge Only)

Figure 59

Figure 62a Figure 62b

PAGE 20 SYSTEM SUPPORT SERIES™ 1060

 DISASSEMBLING THE TONER HOPPER

20. Clean the developer roller with compressed air. Clean the
roller shafts using a lint free cloth and 91-99% isopropyl
alcohol.

Note: If needed, the roller can be cleaned with 91-99%

isopropyl alcohol followed by deionized water
and finally compressed air. DO NOT touch the
developer roller surface with your bare hands.

21. Clean the developer roller washers with a lint free cloth.

SYSTEM SUPPORT SERIES™ 1060 PAGE 21

 REASSEMBLING THE TONER HOPPER
1. Using a lint free foam tipped swab, apply a thin coat of 4. Insert the non-keyed end of the developer roller shaft into
cartridge sealant to the left and right developer roller end the contact end of the hopper section as shown in Figure
seals and walls as shown in Figure 63a & 63b. 67.

Note: Too much sealant will cause print defects and

cause premature cartridge failure.

Figure 67

5. Replace the developer roller shaft contact bushing as

shown in Figure 68. Rotate the bushing as shown to lock
Figure 63a Figure 63b the developer roller in place. Ensure that the developer
roller bushing is making good contact with the developer
2. Prior to installing the developer roller washers onto the roller contact.
roller, apply a thin coat of cartridge sealant to both sides
as shown in Figure 65. Install one plastic washer on each
end of the developer roller shaft.

Developer Roller
Developer Roller
Contact
Bushing Figure 68

Old Style Cartridges ONLY for steps 6 -12

(for New Style Cartridges skip to step 13)
Figure 64
6. Install the doctor bar into the hopper section as shown
in Figure 69. Make sure the working edge (dull finish) is
facing the direction of the developer roller, refer to Figure
3. Insert the keyed end of the developer roller shaft into the 70 & 71.
non-contact end of the hopper section as shown in Figure
66. Make sure to slide the developer roller into the hopper
section completely until the developer roller washer
comes into contact with the hopper section.

Figure 69

Figure 66

PAGE 22 SYSTEM SUPPORT SERIES™ 1060


Working Edge Shiny Edge of
Doctor Bar
of Doctor Bar
Figure 70 Figure 71
Note: If reusing the OEM steel doctor bar, make
sure the side marked out earlier is now facing
inward. This rotates the bar to a new working
surface. The OEM stamped doctor bar can not
be rotated.
7. Clean the doctor bar sealing strip mounting surface (the
lip of the hopper section and top edge of the bar) with
a cotton tipped swab and 91-99% isopropyl alcohol as
shown in Figure 72.
Figure 72
8. Expose the doctor bar sealing strip adhesive by peeling
off and folding back 1 to 2 inches of the dull white paper
backing from one end as shown in Figure 73.
Figure 73
REASSEMBLING THE TONER HOPPER
9. Place the end of the sealing strip flush with the end of the
doctor bar and flush against the hopper section as shown
in Figure 74.
Figure 74
10. Carefully press the strip into place, peeling the backing
off slowly as you progress as shown in Figure 75. You
may want to use a felt/foam scraper tool to press the
strip into place smoothing out any wrinkles and air
pockets.
Figure 75
Note: It may be necessary to cut 1/8” from the end of
the sealing strip so it will fit completely. This strip
is used in multiple applications.
11. Remove the white reinforcement paper as shown in
Figure 76. Smooth out any additional wrinkles and air
pockets from left to right or right to left.
Figure 76
PAGE 23 SYSTEM SUPPORT SERIES™ 1060
REASSEMBLING THE TONER HOPPER

12. Apply a small amount of fresh doctor bar putty

(approximately the same amount you removed at the 15. Replace the developer roller cover as shown in Figure 81.
beginning) in each corner at the end of the doctor bar as (T640/42/44 application only)
shown in Figure 77. Press the putty in place where the
seal and hopper section meet.

Figure 81

Figure 77 Note: When installing a new Static Control doctor bar,

it is recommended to replace the OEM leaf
spring with an application specific Static Control
New Style Cartridges ONLY for steps 13-15 leaf spring.
(for Old Style Cartridges go back to step 6)

13. Place the doctor bar up against the doctor bar sealing
foam as shown in Figure 78. 16. While holding one end of the leaf spring feet in each
hand, insert the center bend into the plastic seat on the
hopper section as shown in Figure 82.

Figure 78

Note: For additional information, refer to technical Figure 82

bulletins 1405 & 1836 on Lexmark doctor bars.

17. Using minimal pressure push up on the ends of the leaf

14. Replace the left and right doctor bar retaining tabs as spring feet until they can be positioned onto the top of the
shown in Figure 79 & 80. doctor bar as shown in Figure 83.

Figure 83
Figure 79 Figure 80

PAGE 24 SYSTEM SUPPORT SERIES™ 1060

 REASSEMBLING THE TONER HOPPER

Note: The “V” on the spring should point toward you 20. Fill the hopper section with approved toner as shown in
with the number upright as shown in Figure 84. Figure 87.

Number

Figure 84 Figure 87

18. Install the developer roller drive gear as shown in Figure Note: Overfilling the hopper section can cause
85. premature “Toner Low”.

21. Install the hopper cap as shown in Figure 88.

Figure 85

Figure 88
19. Rotate the developer roller toward you as shown in Figure
86. This will smooth out the cartridge sealant added
earlier and create a complete seal.
22. Install the encoder wheel as shown in Figure 89. Align
Note: Cartridge sealant should be present on each the key of the axle with the key in the base of the wheel
end of the developer roller, but out of the paper and place the encoder wheel on the toner agitator paddle
path after this step. axle. Press down on the center of the wheel.

Cartridge
Sealant
Figure 89
Figure 86

SYSTEM SUPPORT SERIES™ 1060 PAGE 25

 REASSEMBLING THE TWO SECTIONS

1. Position the waste section on your work surface with the 4. Using a hook tool or a pair of needle nose pliers, attach
drum facing up as shown in Figure 90. the tension springs to the spring posts on each end of the
cartridge as shown in Figure 93a & 93b.

Note: Always replace the hopper tension springs in

pairs.

Hopper
Tension Hopper
Spring Tension
Spring
Figure 90

2. Being careful not to scratch the OPC, install the drive gear
end of the hopper section first by positioning the stabilizer Figure 93a Figure 93b
post in the receptacle in the waste section as shown in
Figure 91. Refer to the seperate System Support Series on removal and
installation of the chip for appropriate chip needed for the
cartridge.

Figure 91

3. At the opposite end of the cartridge, carefully pull the

end of the waste section outward and position the right
stabilizer post in the receptacle in the waste section as
shown in Figure 92.

Figure 92

PAGE 26 SYSTEM SUPPORT SERIES™ 1060

 ADDITIONAL INFORMATION

Use of Compressed Air Illustrations

As of April 28, 1971, the Occupational Safety & Health
Administration (OSHA) Standard, 29 CFR 1910.242
paragraphs a & b for general industry requires effective
chip guarding and personal protective equipment (PPE)
when using compressed air. When cleaning residual toner
particles from cartridges using a compressed air system,
you must use air nozzles meeting OSHA requirements. Air
nozzles that regulate air pressure to a maximum of 30 psi
comply with this standard. Refer to the OSHA publication
for any updates or changes that have occurred since the
date noted above.
The illustrations and photos in this document might differ
slightly from your cartridge. Every effort is made to include
the most up to date photos and illustrations at the time of
printing. However, the OEM may make changes which were
not available
at the time of printing.
Safety Information
• Always wear eye protection while operating
power tools.
• Always wear eye protection and protective clothing
while working with toner and or other chemicals.
• Do not swallow or ingest toner, isopropyl alcohol,
toner dust, or any chemicals or materials used in the
process of remanufacturing.

SYSTEM SUPPORT SERIES™ 1060 PAGE 27

MOVING AT THE SPEED OF NEW TECHNOLOGY

The development of cartridge imaging systems is the primary mission of our Imaging Labs. Through extensive
testing and research, we develop the optimum combination of matched components for each cartridge system. Our
engineering and manufacturing expertise provides us with total control in design, quality and development to produce
products from the ground up. The result is a system of components that seamlessly work together in each cartridge
application.

This dedication and commitment results in integrated cartridge systems that Static Control fully supports, allowing
you to quickly attack new market opportunities with complete confidence in the reliability and performance of your
cartridges.

3010 Lee Avenue • PO Box 152 • Sanford, NC 27331 Static Control Components (Europe) Limited
US/Can 800.488.2426 Unit 30, Worton Grange
US/Can Fax 800.488.2452 Reading • Berkshire RG2 0TG • United Kingdom
Int’l 919.774.3808 • Int’l Fax 919.774.1287 Tel +44 (0) 118 923 8800 • Fax +44 (0) 118 923 8811
www.scc-inc.com www.scceurope.co.uk

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