Fatigue Design

Enter Design and Material Information For Bending or Axial (uniaxial)

Sut = 55 kpsi (Ultimate Strength) sMAX = 2 kpsi Original Design:
sMIN = 0 kpsi Nathan Powell, April 2000
sALT = 1 kpsi (Alternating Load) Revised:
sMEAN = 1 kpsi (Mean Load) For Combined Loading Dawn Ellison, Jason Weaver
For Fully Reversed Loads, sMEAN = 0 Paste seqmax and seqmin from April 2005
For Mean/Alternating Loads, see right "Combined Loading" worksheet Further Revised By:
into the purple cells above Todd Groesbeck, Sterling Anderson
April 2006

C load C size on the left calculates for rotating circular diameters.

Bending, Pure Axial, or Pure Torsion = 1 To find an equivalent diameter for other geometries with two-way
Axial (with bending) = 0.7 to 0.9 bending, use the equivalent diameter solved for below.
Desired C load value = 1
Round (two way bending)
C size d= 3
Equiv. Diameter of Part 7.23 inches (see right) A95= 0.094158
C size = 0.71727115 => 0.717271 d eq= 1.1087

C surf Rectangle
Coefficients for the Surface-Factor Equation b= 1
Source: Norton, Machine Design, p. 378 h= 2
Surface Finish A b A95= 0.1
Ground 1.34 -0.085 d eq= 1.142577
Machined or cold-drawn 2.7 -0.265
Hot-rolled 14.4 -0.718 I beam
As-forged 39.9 -0.995 b= 10
A and b values for part = 14.4 -0.718 h= 8
C surf = A*Sut^b 0.810554 => 0.810554 t= 0.375
A95 (11)= 0.375
C temp d eq= 2.212592
Working Temperature of Part (degrees F) = 120 A95 (22)= 4
C temp = 3.304 => 1 d eq= 7.226294

C reliab Channel
Reliability Factors Corresponding to an 8 Percent b= 2
Standard Deviation of the Endurance Limit h= 1
Source: Fatigue Notes, p. 60 t= 0.1
Reliability R Reliability Factor C reliab x= 0.4
0.5 1 A95 (11)= 0.1
0.9 0.897 d eq= 1.142577
0.95 0.868 A95 (22)= 0.1
0.99 0.814 d eq= 1.142577
0.999 0.753
0.999 9 0.702
0.999 99 0.659
0.999 999 0.62
0.999 999 9 0.584 S-N Diagram Using Kf-Adjusted Se
0.999 999 99 0.551
0.999 999 999 0.52
100
Desired C reliab value = 0.753

Kf (stress concentration factor)

From Appendix E in Norton: Kt= 1.5
From page 390 in Norton text: q= 0.8
Stress (ksi)

Kf = q(Kt-1)+1 1.4 => 1.4

Using Kf to reduce Se
S-N diagram
boundary line:
begin= 1000 0.9*Sut= 49.5
bend= 1.00E+06 Se= 8.599339
end= 1.00E+09 Se= 8.599339
10
life line: (calculate N numerically) 1.0E+03 1.0E+04 1.0E+05 1.0E+06 1.0E+07
begin= 1000 Sig app= 1
life= infinite Sig app= 1 Number of Cycles
end= infinite end= 1
Specified Alternating Stress
a= 284934.686
b= -0.25338004
N= 4.8753E+09 cycles
 Mean/Alternating Loads
Calculated Results Finite Life Analysis Goodman Design:
Sut = 55 kpsi (Ultimate Strength) Dawn Ellison, Jason Weaver
Se= 8.599 kpsi (Endurance Limit) Desired Life= 1.00E+06 Cycles April 2005
sALT = 1 kpsi (Alternating Load) Sf= 8.599339141 kpsi
sMEAN = 1 kpsi (Mean Load)

Safety Factors for Finite Life

Safety Factors for Infinite Life Goodman Diagram For Infinite Life
Infinite Life Line Finite Life Line 10 Infinite mean Infinite alt Infinite pro Infinite prop m
m= -0.156352 m= -0.156352 48.60415968 8.442988 7.436613 7.436613
b= 8.599 b= 8.599 9
Finite mean Finite alt Finite prop Finite prop m
8
Proportionate Load Line Proportionate Load Line 48.60415968 8.442988 7.436613 7.436613
m= 1 m= 1 7

Alternating Stress (kpsi)

b= 0 b= 0
6 Origin: 0
Proportionate Safety Factor Proportionate Safety Factor Infinite Life Line
Sm= 7.436613 kpsi Sm= 7.436613 kpsi 5 Proportionate Load Line
Sa= 7.436613 kpsi Sa= 7.436613 kpsi Constant Mean Stress
4 Constant Alt. Stress
SF= 7.436613 SF= 7.436613
3

Constant sMEAN Safety Factor Constant sMEAN Safety Factor 2

Sa= 8.442988 kpsi Sa= 8.442988 kpsi
1
SF= 8.442988 SF= 8.442988
0
0 10 20 30 40 50 60
Constant sALT Safety Factor Constant sALT Safety Factor
Sm= 48.60416 kpsi Sm= 48.60416 kpsi Mean Stress (kpsi)

SF= 48.60416 SF= 48.60416

Goodman Diagram For Finite Life
Note: When the applied loads exceed Sut, Se, or Sf, the Safety Factor will
display either a decimal or "N/A" 10

8
Alternating Stress (kpsi)

6 Finite Life Line

Infinite Life Line
5
Proportionate Load Line
4 Constant Mean Stress
Constant Alt. Stress
3

0
0 10 20 30 40 50 60

Mean Stress (kpsi)

 S-N Diagram Using Kf-Adjusted Se
100
Stress (ksi)

10
1.0E+03 1.0E+04 1.0E+05 1.0E+06 1.0E+07
Number of Cycles

Goodman Diagram For Finite Life

10

8
Alternating Stress (kpsi)

6 Finite Life Line

Infinite Life Line
5
Proportionate Load Line
4 Constant Mean Stress
Constant Alt. Stress
3

0
0 10 20 30 40 50 60

Mean Stress (kpsi)

Infinite Life SF: Proportionate Constant Mean Stress Constant Alternating Stress
7.4366 8.4430 48.6042

Finite Life SF: Proportionate Constant Mean Stress Constant Alternating Stress
7.4366 8.4430 48.6042
 Combined Loading
Enter loading conditions in purple boxes
below. Enter zero if load condition doesn't
apply.

Torsion
tMAX = 100 kpsi tALT = 60 kpsi (Alternating Load)
tMIN = -20 kpsi tMEAN = 40 kpsi (Mean Load)
For Fully Reversed Loads, tMEAN = 0

Bending
sMAX = 200 kpsi sALT = 110 kpsi (Alternating Load)
sMIN = -20 kpsi sMEAN = 90 kpsi (Mean Load)

Axial
sMAX = 200 kpsi sALT = 110 kpsi (Alternating Load)
sMIN = -20 kpsi sMEAN = 90 kpsi (Mean Load)

Pressure (s3)
PMAX 200 kpsi sALT = 110 kpsi (Alternating Load)
PMIN -20 kpsi sMEAN = 90 kpsi (Mean Load)

Equivalent
Uniaxial Stress
sEQ.MAX= 387.61 kpsi sEQ.ALT = 217.0253 kpsi (Alternating Load)
sEQ.MIN = -46.44 kpsi sEQ.MEAN = 170.5872 kpsi (Mean Load)
ed Loading
No Touchy Combined Loading Calculations
Alternating Mean Todd Groesbeck, Sterling Anderson

Bend+Ax 220 180 Apr-06

s1 = 235.299641 188.4886
s2 = -15.2996409 -8.48858
seq = 217.025344 170.5872

Key
Purple = Input
Yellow = Take a Look

Lime = Final Output